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Operating Instructions
Thermo Scientific Barnstead
Softening system WAE 32/60-OSD
Art. no.: 50140235
Art. no.: 50140193
(WAE 32-OSD)
(WAE 60-OSD)
Serial number: ..........................
Be sure to read these instructions before you start to install and operate the system!
Rights to technical changes reserved
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Summary of Contents for Thermo Scientific WAE 32-OSD
- Page 1 Operating Instructions Thermo Scientific Barnstead Softening system WAE 32/60-OSD Art. no.: 50140235 Art. no.: 50140193 (WAE 32-OSD) (WAE 60-OSD) Serial number: ......Be sure to read these instructions before you start to install and operate the system!
- Page 2 Thermo Scientific Barnstead Softening system WAE 32/60-OSD EC Declaration of Conformity According to EC Machines Directive 2006/42/EC, Appendix II A We hereby declare that the design and construction of the machine named below and the versions of it that we have introduced into the market conform to the fundamental safety and health requirements of EC Directive 2006/42/EC.
- Page 3 Thermo Scientific Barnstead Softening system WAE 32/60-OSD Preface Dear Sir or Madam You have selected a high quality product with your decision to purchase a WAE 32/60-OSD softening system. Thank you for the confidence you have placed in us. Please read through the information provided in these operating instructions before you begin to carry out installation and follow it carefully during installation and the subsequent start-up.
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Page 4: Table Of Contents
Thermo Scientific Barnstead Softening system WAE 32/60-OSD Contents 2. Informative notes in these operating instructions ........5 3. Transport and packaging ................6 3.1 Examination on receipt ..................... 6 3.2 Complaints ........................6 3.3 Packaging and return shipment ..................6 4. - Page 5 Thermo Scientific Barnstead Softening system WAE 32/60-OSD 17. Programming ..................24 17.1 First programme level ....................24 17.2 Second programme level....................25 17.3 Third programme level ....................27 18. Maintenance ..................29 18.1 Recommended maintenance intervals................30 18.2 Disinfection ........................30 19. Waste disposal ..................31 20.
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Page 6: Informative Notes In These Operating Instructions
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 2. Informative notes in these operating instructions EC Mark of Conformity Important operating and / or maintenance instructions! Read the operating instructions with due care . Risk of electric shock! Only appropriately qualified personnel are to carry out electrical work on the system. -
Page 7: Transport And Packaging
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 3. Transport and packaging Softening systems are carefully checked and packed prior to shipment, but damage could nevertheless occur during shipment. 3.1 Examination on receipt Check the completeness of the parts received against the delivery note. -
Page 8: Extent Of Delivery
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 4. Extent of delivery The following items are included in the extent of delivery of softening system WAE 32/60-OSD: 1 piece WAE 32/60-OSD basic system Article-no. 50138577 50138579 Incl. pre-assembled salt deficiency display Art.-no. -
Page 9: Safety Precautions
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 5. Safety precautions Observe these safety precautions for your own safety! The exclusive purpose of your WAE 32/60-OSD softening system is to soften drinking water. Do not start to install or operate the system until you have taken notice of the appropriate information given in these operating instructions. -
Page 10: Intended Purpose
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 6. Intended purpose The requirements made on the quality of ultra pure water are continuously increasing and greater sophistication of technologies has reduced detection limits to extremely low values. Together with the demand for user-convenient systems and complete solutions, these were the decisive factors for the development of the novel softening system. -
Page 11: Technical Specifications
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 7. Technical specifications Raw water quality required Source Drinking water acc. to DIN 2000. Maximum raw water hardness 45 °dH* Total content, iron and manganese < 10 mg/L Manganese content < 2 mg/Litre TOC content, max. - Page 12 Thermo Scientific Barnstead Softening system WAE 32/60-OSD Electrical connections Input voltage AC 230V, 50Hz Protection class Class II Ambient conditions (DIN EN 61010-1 (VDE 0411-1):2011-02) Usage Indoors Altitude up to 2000 m Temperature range 5° C to 40° C Relative humidity Highest relative humidity 80 % at temperatures of up to 31°...
- Page 13 Thermo Scientific Barnstead Softening system WAE 32/60-OSD WAE 60 OSD Dimensions - Connections - Hose connections WAE 32 OSD WAE 60 OSD...
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Page 14: The Individual Components In Detail
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 8. The individual components in detail Digital control head (Details see p.22, Chapter: 16. Operating elements overview) Brine suction pipe: Protects both suction lance and float switch from blockage by Dust cover lumps of salt. -
Page 15: Physical Properties Of The Ion Exchange Filter Material
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 9. Physical properties of the ion exchange filter material Strong acidic cation exchanger Appearance: Mixture of white, light brown and dark brown grains of resin Weight: 0.73 kg/dm³ Grain size: 0.3-1.2 mm Capacity: WAE 32 OSD 3.2 m³... -
Page 16: How Wae 32/60-Osd Functions
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 10. How WAE 32/60-OSD functions Softening systems of the WAE 32/60-OSD series convert drinking water to soft water. For this, the drinking water must flow into the system at a pressure of between the minimum and maximum values of 2 to 6 bar. -
Page 17: The Installation Area
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 11. The installation area The following criteria are to be considered in your selection of the installation area: The temperature in the room where the system is used must be in the +2°C to +40°C range. -
Page 18: Putting Into Operation
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 12. Putting into operation 1. Ensure that the position planned for your WAE 32/60-OSD softening system is level, secure and stable. 2. All hose connections must fulfil current regulations. The internal diameter of the waste water hose must be at least 13 mm (1/2"). - Page 19 Thermo Scientific Barnstead Softening system WAE 32/60-OSD 13. When the third step has been completed, the 4th and 5th regeneration steps can be skipped. In each case, do this by pressing the regeneration key “ “ when the numbers in the display have stopped flashing.
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Page 20: Hose Connections
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 13. Hose connections Feed water inlet of the softening system with attached Softening system rinsing brass adapter (article connector connected to a no.:14.5058, contained in the funnel siphon with free installation kit). gravity flow. The hose is... -
Page 21: Filling The Salt Storage
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 14. Filling the salt storage WAE 32/60 OSD brine compartment with salt tablets filled in. Top view of the brine suction pump with suction lance. Salt tablets acc. to DIN EN 973 are to be exclusively used. -
Page 22: Calculation Of The Capacity Of Wae 32/60-Osd
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 15. Calculation of the capacity of WAE 32/60-OSD Each softening system has a specific capacity that is dependent on the quantity of resin in the glass fibre reinforced filter housing and the quality of the feed water. -
Page 23: Operating Elements Overview
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 16. Operating elements overview Operating display Clock display Reserve display (valve operates: arrow lucent) (Time of day:arrow lucent) (Remaining volume less or equal the reserve: arrow lucent) Setting keys Flow display (Flow, arrowl flashes) -
Page 24: Operator Keys - Detailed Description
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 16.2 Operator keys – detailed description: Setting keys: In the programming mode, these arrow-keys enable changes to be made to the values that are set. Programming key: This programming key brings you into the programming menu and allows you to navigate through it: Press the key for >5 sec.:... -
Page 25: Programming
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 17. Programming 17.1 First programme level... -
Page 26: Second Programme Level
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 17.2 Second programme level... - Page 27 Thermo Scientific Barnstead Softening system WAE 32/60-OSD...
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Page 28: Third Programme Level
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 17.3 Third programme level... - Page 29 Thermo Scientific Barnstead Softening system WAE 32/60-OSD...
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Page 30: Maintenance
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 18. Maintenance Regular maintenance maintains the worth of your system. We recommend that you close a service contract with a service provider expressly authorized for the carrying out of the maintenance that is necessary. You then have the certainty of a high operational safety and reliability. -
Page 31: Recommended Maintenance Intervals
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 18.1 Recommended maintenance intervals Maintenance work Article no. Interval Filling the salt container with regeneration Soon after alarm 06.2000 salt (DIN EN 973) lamp signal. Cleaning the salt container 6 months General check on functioning (by measurement of feed water/soft water hardness;... -
Page 32: Waste Disposal
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 19. Waste disposal When the packaging is no longer needed it can be disposed of as household waste. TKA Systems conform to RoHS and EC Guideline 2002/95/EC The softening system itself is not to be disposed of in the household waste. It must be properly disposed of, for example, by returning it to the manufacturer for safe disposal according to EC Guideline 2002/96/EC. -
Page 33: Maintenance Record
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 21. Maintenance record (Please keep this carefully updated, as correct keeping of this maintenance record is a condition of the guarantee) Customer address: Location: Type of system: Serial no.: Year made: Date Hardness of... -
Page 34: Maintenance Record (Frequent Or Irregular Work)
Thermo Scientific Barnstead Softening system WAE 32/60-OSD 20.1 Maintenance record (frequent or irregular work) Date Salt filled in Brine container Remarks Signature emptied and cleaned... - Page 35 Thermo Scientific Barnstead Softening system WAE 32/60-OSD Contact information - Thermo Scientific North America: USA/Canada +1 866 984 3766 (866-9-THERMO) Europe: Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, Germany, national toll free 08001-536 376,...
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