Related Manuals for Danfoss WS 403
Summary of Contents for Danfoss WS 403
- Page 1 MAKING MODERN LIVING POSSIBLE Installation Guide WS System Tools WS 403 Remote Solution powersolutions.danfoss.com...
- Page 2 Installation Guide WS 403 Remote Solution Revision history Table of revisions Date Changed January 2015 Modifications November 2014 Four images updated November 2014 Published revision June 2014 First edition L1419125 • Rev BC • January 2015...
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Page 3: Table Of Contents
Remote safety compare value U8, U16, U32, S8, S16, S32..................36 Remote safety time out................................36 SIM card details....................................37 How to install and setup a SIM card in a WS 403 unit.......................37 Open the unit..................................... 37 Remove the 4 screws and open the unit..........................38 WS FW programmer tool Open the WS FW file.................................. - Page 4 Installation Guide WS 403 Remote Solution Contents Connection via CAN.................................44 Connection via Internet (1 Device).............................46 Connection via Internet (n Device)............................ 49 ® PLUS+1 Service Tool: connect to a remote device Danfoss Telematics login................................57 Name......................................58 State.......................................58 IMEI........................................ 58 Position......................................58 Machine settings....................................
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Page 5: About This Manual
Installation Guide WS 403 Remote Solution About this manual This document is part of the product and provides important information on the intended use, safety, installation and operation of the device(s) described below. The manual is intended for qualified personnel with advanced knowledge in electrical engineering and CAN bus systems, allowing them to estimate the risks and hazards of operating the device and to integrate it into systems with components of other manufacturers. -
Page 6: Safety Information
Installation Guide WS 403 Remote Solution Safety information In this chapter, you will find important information on how to avoid life-threatening situations and injuries and how to prevent product damage. General information These instructions are part of the device. They contain text and illustrations for the correct handling of the module and must be read before installation or use. -
Page 7: Air Traffic
Installation Guide WS 403 Remote Solution Safety information Air traffic Danger of interference caused by RF energy. The operation of wireless appliances in an aircraft is forbidden to prevent interference with communications systems. Failure to observe these instructions may lead to the suspension or denial of cellular services to the offender, legal action, or both. -
Page 8: Avoidance Of Property Damage
Installation Guide WS 403 Remote Solution Safety information Avoidance of property damage Warning Before any installation of the Control system can take place, make sure the ignition lock is turned off and the battery is disconnected. Disconnect the device externally before handling it. Also disconnect any independently supplied output load circuits. -
Page 9: Warranty And Liability
Installation Guide WS 403 Remote Solution Safety information This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. -
Page 10: Ws Information
12. Type label WS unit The Danfoss Telematics WS unit is a GSM/GPRS/UMTS modem, with or without GPS and integrated CAN gateway for direct connection to a control system. Machine data is either transferred to the programming or diagnostic system of the machine manufacturer or is buffered on a server. -
Page 11: Requirements For Setting Up Ws 403 Unit
Requirements for setting up WS 403 unit To configure the WS 403 unit, it is necessary to connect to the unit’s CAN network with a computer that has the “WS System Tool” software installed, and has a suitable CAN gateway such as the Danfoss CG150. -
Page 12: 5-Pin M12 Can/Power Connector
Installation Guide WS 403 Remote Solution Requirements for setting up WS 403 unit Warning • Do not connect the housing to Ground externally. This will suspend the reverse voltage protection of the power supply. Applying a reversed voltage in this case will destroy the supply circuits. -
Page 13: Gsm/3G Antenna
GPS antennas, mounting them at least 2 meters away from each other will also help to improve the GPS performance. Connect CAN gateway and PC After connecting the antennas, establish a connection to a laptop via a gateway device by Danfoss CG150. Before connecting the Danfoss CG150 to the laptop, you need to install the gateway driver. -
Page 14: Initial Configuration
Installation Guide WS 403 Remote Solution Requirements for setting up WS 403 unit Initial configuration After connecting all components as described above, you need to perform some initial configuration steps with the help of the WS System Tool. The initial configuration requires a physical connection to the PC. To configure the SIM card see... -
Page 15: Gsm/3G Led States
Installation Guide WS 403 Remote Solution Requirements for setting up WS 403 unit GSM/3G LED states Color Light characteristics Description GSM/ 3G green constantly on Connected to a server, TCP/IP active single flash Connecting to a server If double flash does... - Page 16 Installation Guide WS 403 Remote Solution Requirements for setting up WS 403 unit Warning If all LEDs are constantly green at the same time and synchronously flashing red (so all LEDs blinking orange), the device is in firmware update mode.
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Page 17: Ws System Tools
Installation Guide WS 403 Remote Solution WS system tools WS System Tools is a group of tools that can be used to configure and upgrade the firewall of the WS 403 device. L1419125 • Rev BC • January 2015... -
Page 18: Ws Configurator Tool
Installation Guide WS 403 Remote Solution WS configurator tool The first step is to define the communication between the PC and the CAN adapter and the remote communication unit. In the WS Configurator main window, select • Options > Settings > Communication Settings. - Page 19 1. Select the appropriate CAN bus gateway: Danfoss CG150 2. Select the Unit as Gateway 3. To view a list of available Danfoss Object Hardware ID, click the question mark. 4. From this list, select the corresponding Danfoss CG150 #1 (Channel 0) --Index[0x00].
- Page 20 Installation Guide WS 403 Remote Solution WS configurator tool 6. In the Filter tab, select Totally Open CAN Filter and tick For all 11-bit messages and For all 29-bit messages. L1419125 • Rev BC • January 2015...
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Page 21: Perform Node Scan
Installation Guide WS 403 Remote Solution WS configurator tool Select Leave port always open. Select Dual buffered mode connection and set the buffer size to 1000 messages. Select Clear device errors before communication start and Optimize driver speed after open port. - Page 22 Installation Guide WS 403 Remote Solution WS configurator tool Select Tools > Node Scan in the main menu. Alternatively, you can click the corresponding icon in the main window’s tool bar: A window opens, listing the connected CAN devices, their CANopen node-IDs, product codes, and information on hardware and software versions: 1.
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Page 23: Adapt Demo Configuration File
Installation Guide WS 403 Remote Solution WS configurator tool Adapt demo configuration file WS Configurator software includes several demo configuration files for WS devices. These files are in DOD format and contain an object dictionary with the most common basic settings. However, some changes may be required, depending on your individual application. - Page 24 Installation Guide WS 403 Remote Solution WS configurator tool WS Configurator loads the selected demo configuration. You will also see a description of the demo settings in a separate window. L1419125 • Rev BC • January 2015...
- Page 25 Installation Guide WS 403 Remote Solution WS configurator tool Select File > Save as and save the DOD file you are going to modify under a new name, so that you will keep the provided demo file in its original configuration.
- Page 26 Installation Guide WS 403 Remote Solution WS configurator tool In the main window, the software distinguishes between application-related variables and special security variables, related to the connection between the CAN adapter and the remote connectivity device and Web Portal. These variables are listed in the Application or Specials tab respectively.
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Page 27: Configure Sim Card
Installation Guide WS 403 Remote Solution WS configurator tool Configure SIM Card To access the connection-related security variables, select the Specials tab. A yellow frame around the object dictionary window indicates that the Specials tab with the security variables is activated. - Page 28 Installation Guide WS 403 Remote Solution WS configurator tool Right-click anywhere inside the object dictionary window, e.g. on the DOD name, and select Import GSM network provider. The software opens a list with network providers, indexed by countries. This list is updated automatically via the Internet at each import.
- Page 29 Installation Guide WS 403 Remote Solution WS configurator tool 1. Select your country 2. Select network provider 3. click the Select button to confirm all the network provider variable values In the Object Dictionary-Secured Entries section, click Security Variables to open the variables tree and select SIM PIN to change the SIM card PIN settings.
- Page 30 Installation Guide WS 403 Remote Solution WS configurator tool To download the settings to the device, click the Download all entries icon in the tool bar. Make sure that the Security Variables are activated as shown in the figure above, otherwise, the software will not download the security variables.
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Page 31: Safety Functions Settings
Safety functions settings Starting with the FW version 9.09 or above the WS devices include the safety function settings in the related DOD configurator files. Open the file ‘WS Danfoss Telematics Remote Safety.DOD’. If the following pop up window appear, press OK. -
Page 32: Remote Safety Function Active
Installation Guide WS 403 Remote Solution WS configurator tool Remote safety function active The allowed values of this variable are: Full free access of read and write to the remote application ≥1 Limited access to the remote application active, read of data is not limited. -
Page 33: Remote Safety Start Byte Position In Can Message
Installation Guide WS 403 Remote Solution WS configurator tool • Bit 29 = 0: 11-bit type • Bit 29 = 1: 29-bit type • Bits 0 to 28: CAN identifier Remote safety start Byte position in CAN message The Remote Safety Start-Byte-Position in configured CAN Message has the following range of validity: Range: 0 .. -
Page 34: Remote Safety Data Byte Order
Installation Guide WS 403 Remote Solution WS configurator tool Remote safety data byte order Remote Safety Data Byte Order available: Intel Hex Format (Low-Byte - High-Byte) (most used) Motorola Hex Format (High-Byte - Low Byte) L1419125 • Rev BC • January 2015... -
Page 35: Remote Safety Trigger Condition
Installation Guide WS 403 Remote Solution WS configurator tool Big-endian systems store the most significant byte of a word in the smallest address and the least significant byte is stored in the largest address. Little-endian systems, in contrast, store the least significant byte in the smallest address. -
Page 36: Remote Safety Compare Value U8, U16, U32, S8, S16, S32
Installation Guide WS 403 Remote Solution WS configurator tool Remote safety compare value U8, U16, U32, S8, S16, S32 Is the value compared with the Safety CAN Msg read on CAN bus network using the condition selected: if the condition is true the WS unit switch automatically in Read Only mode. -
Page 37: Sim Card Details
4G LTE Roaming How to install and setup a SIM card in a WS 403 unit The installation and setup of a SIM card for a remote connectivity unit needs to be done in two steps. The first step is the mechanical mounting of the SIM card on the remote connectivity unit and the second step is the software configuration of the RMC unit with the SIM card specific data. -
Page 38: Remove The 4 Screws And Open The Unit
Installation Guide WS 403 Remote Solution WS configurator tool The maximum torque for fixing the enclosure screws is 1.5 Nm. When opening/closing the enclosure, do not exceed this value. Only open the enclosure in a clean environment so that no dust or fluid can get inside. - Page 39 Installation Guide WS 403 Remote Solution WS configurator tool Insert the SIM-Card into the slider. Place the slider back into the socket. Look the SIM card slider into the SIM card socket. Put the two parts of the housing together and mount the four screws to close the housing.
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Page 40: Ws Fw Programmer Tool
Installation Guide WS 403 Remote Solution WS FW programmer tool The first step is to define the communication between the PC and the CAN gateway (CG150) and the WS unit. In the WS FW Programmer main window, select • Options > Settings > Communication Settings The Communication Settings window opens. -
Page 41: Open The Ws Fw File
1. Select the appropriate CAN bus gateway: Danfoss CG150. 2. Select the Unit as Gateway. 3. To view a list of available Danfoss Object Hardware ID, click the ? question mark. 4. From this list, select the corresponding Danfoss CG150 #1 (Channel 0) --Index[0x00]. - Page 42 Installation Guide WS 403 Remote Solution WS FW programmer tool • WS 403: WS 403_UMTS_Danfoss_0909.FwBin In the WS FW Programmer main window, select • File > Open • click in the folder icon called Open The Open FwBin File window popup and the user can browse and select the specific firmware file: Selected the right firmware file press Open and on the WS FW Programmer main windows appear the firmware download setting page.
- Page 43 Installation Guide WS 403 Remote Solution WS FW programmer tool Select the desired communication path: L1419125 • Rev BC • January 2015...
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Page 44: Connection Via Can
WS FW programmer tool Connection via CAN Use the CG150 Danfoss gateway in order to download the selected firmware into the WS unit (to be sure that the gateway is already connected to a laptop). After the selection, the communication with the Danfoss CG150 CAN bus gateway is checked. - Page 45 Click on Search for Targets to identify the WS node ID (to be sure that the WS unit is connected to the CAN bus Network, the same where it is connected the Danfoss CG150), after the scan of the network the...
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Page 46: Connection Via Internet (1 Device)
Press ? question mark in case of help. Click the Setting...’ push button to enter into the page were to configure the internet connection for the selected WS unit. In the communication gateway section select as a Gateway Device the ‘WS Danfoss' and select the field ‘Target’. - Page 47 Installation Guide WS 403 Remote Solution WS FW programmer tool In the Remote Interface > Machine/Device section the password is ‘GSMONLIN’ for all the WS unit by default (the user can decide to change the password using the WS Configurator Tool).
- Page 48 Installation Guide WS 403 Remote Solution WS FW programmer tool Press OK, the new gateway is checked: Click Get Firmware Version push button to verify the current version of the FW installed in the selected WS unit, the information are showed in the Firware Dowload Log section (for example FW ver. 09.07):...
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Page 49: Connection Via Internet (N Device)
Installation Guide WS 403 Remote Solution WS FW programmer tool Click Start Firmware Download push button to start the download of the firmware, on the Firmware Download Log are showed the activity state (during the download the UMTS and CAN led blinking... - Page 50 Installation Guide WS 403 Remote Solution WS FW programmer tool After the selection press OK, a Warning pop up window appear: Press Yes to continue, the total number of devices are now showed: L1419125 • Rev BC • January 2015...
- Page 51 Installation Guide WS 403 Remote Solution WS FW programmer tool Click Start Firmware Download push button to start the download of the firmware, on the Firmware Download Log are showed the activity state (during the download the UMTS and CAN led blinking orange): L1419125 •...
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Page 52: Plus+1 ® Service Tool: Connect To A Remote Device
Install on a laptop the latest version of the program PLUS+1 GUIDE Service Tool like an administrator (version 7.x or above). Install the latest version of the Danfoss Telematics drivers ‘RCII_RP1210_Setup_108.exe’ ver. 1.08 (close the Service Tool before installing the drivers or restart the Service Tool after the installation) and follow the steps and complete the installation. - Page 53 Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device Click on next, accept the agreement and click on next: L1419125 • Rev BC • January 2015...
- Page 54 ® Service Tool: connect to a remote device Click on Install push button to start the installation of the WS Danfoss Telematics drivers: If the Service Tool application is running on the laptop/PC: L1419125 • Rev BC • January 2015...
- Page 55 Click to next and the installation start. After the installation of the driver, start the Service Tool program and in the main window select the menu Communication > Gateway> and enable the new gateway RP1210B: Danfoss (RCIIRP1210). Select the available channel:...
- Page 56 Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device After the channel selection the gateway list show the following information: After the activation [enable] of this driver a PLUS+1 ® Remote Connection Log-in Dialog window will pop...
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Page 57: Danfoss Telematics Login
Service Tool: connect to a remote device Danfoss Telematics login When logged in, the available machines will be listed here. In the Danfoss Telematics Login section use the Web Portal credential to connect to the Danfoss server and populate the Machines Overview section with all the machines available with details (Name, State, IMEI and Position). -
Page 58: Name
Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device Name Is the Name of the Machine. Press the Refresh button the get the latest status for the devices. State Represent the connection availability of the machine. -
Page 59: Machine Settings
Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device Machine settings 1. Select a machine in the Machine List to automatically set the machine IMEI, and enter the correct password. 2. Press the Connect button to connect to the selected machine. -
Page 60: The Status Dialog
Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device The status dialog When connected to a device, a pop up status dialog window will show up: L1419125 • Rev BC • January 2015... -
Page 61: Device Information
Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device Device information Information about the currently connected device Device ID The device ID. IMEI The device IMEI. Firmware Version The device firmware version. Signal Strength The signal strength for the device (0-5). -
Page 62: Danfoss Telematics And Plus+1
Installation Guide WS 403 Remote Solution PLUS+1 ® Service Tool: connect to a remote device An icon is also available in the status bar. Double-click this icon to toggle between a visible/hidden dialog. Right-click the icon for more options: Show the status dialog (the status dialog is currently hidden). -
Page 63: Appendix A - Mounting
Installation Guide WS 403 Remote Solution Appendix A - Mounting WS devices feature an easy-to-install enclosure which can be bolted to a panel or mounted to a DIN rail TS35. The figures and tables below show the required mounting accessories and relevant dimensions. -
Page 64: Orientations Of Panel-Mount Installation - Option 2
Installation Guide WS 403 Remote Solution Appendix A - Mounting Orientations of panel-mount installation - option 2 Parts required for panel-mount installation - option 1 For mounting option 2, the following parts are required: Number in Description Quantity required for mounting... -
Page 65: Parts Required For Din Rail Installation
Quantity required for mounting one device DIN rail mounting kit for DIN rail mounting according to EN 50022 For a list of available accessories, see WS 403 Remote Solution Technical Information - L1426375 L1419125 • Rev BC • January 2015... - Page 66 Installation Guide WS 403 Remote Solution L1419125 • Rev BC • January 2015...
- Page 67 Installation Guide WS 403 Remote Solution L1419125 • Rev BC • January 2015...
- Page 68 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.