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Foreword Foreword Dear Customer! Thank you for choosing a Rittal Liquid Cooling Package (referred to hereafter also as "LCP"). This documentation applies to the following units in the LCP series (global version): – LCP Rack CW – LCP Inline CW –...
Extended options by connecting the Liquid Cooling Package to a network ....64 Transportation ..........23 General operation ........64 Unpacking ..........23 8.4.1 Layout of screen pages ........64 8.4.2 Navigation area in left-hand section ....64 Rittal Liquid Cooling Package...
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16.1 Information concerning the filling and additive water ..........92 16.2 Characteristic curves........93 16.2.1 Pressure loss ............98 16.3 Overview drawings........100 16.4 Circuit diagram......... 106 16.5 Wiring diagram......... 119 16.6 Water circulation diagram......120 Rittal Liquid Cooling Package...
1 Notes on documentation Notes on documentation Rittal GmbH & Co. KG is not responsible for any damage which may result from failure to comply with these as- sembly and operating instructions. The same applies to CE labelling failure to comply with the valid documentation for acces- Rittal GmbH &...
Wear personal pro- tective equipment (PPE)! The Liquid Cooling Packages produced by Rittal GmbH – There is a risk of injury from the baying connectors & Co. KG are developed and produced with due regard when the components are being screwed together.
Such protection can be achieved only with organisation- al and technical measures. To satisfy the increased safe- Personal protective equipment ty requirements, Rittal recommends the observance of Personal protective equipment, which should as a mini- the following measures. Furthermore, more detailed in-...
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Create random passwords with a password manager. Deploy the current firmware version Ensure that the current Rittal firmware is deployed on all devices. The firmware can be downloaded from the associated product pages in the Internet.
By fitting a side panel or partition, this can be restricted to one side only. Fig. 2: Air routing on the LCP Inline Protruding – top view Air inlet Heat exchanger Air outlet Fan module Rittal Liquid Cooling Package...
The ex- ternal parameter changes serve as reference varia- bles. Note: Rittal cannot accept any liability for damage and consequential damage caused by im- proper parameter settings. – Dew point control: In this mode, the pre-installed tem- perature/humidity sensor monitors the temperature to humidity ratio.
Mollier h-x diagram to check whether cooling at the pre- scribed cold water temperature will fall below the dew cold aisle and connect to the climate controller. The point (fig. 6 "Mollier h-x diagram for humid air"). valve control should be set to "Automatic". Rittal Liquid Cooling Package...
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3 Device description Note: To obtain support, contact Rittal. The blue markings in the Mollier h-x diagram give an ex- ample of how to calculate the dew point for the following conditions: – Room temperature: 22 °C – Relative humidity: 50% This produces a dew point of 11 °C.
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15º 11º 10º Dew point curve 5º 0º -5º -10º -15º Mollier h-x diagram for humid air – pressure 0.950 bar (537.000 m / 10.000ºC / 80.000% rF) Fig. 6: Mollier h-x diagram for humid air Rittal Liquid Cooling Package...
(U) of the 482.6 mm (19") level must be sealed with blanking plates, which are available from Rittal Accessories (see section 15 "Accessories"). As more devices are installed in the server enclosure, it becomes even more important to follow this specification.
To accomplish this, the enclosure is equipped with side panels, roof and gland plates. Any existing cable entries should be sealed e.g. using suitable brush strips. Rittal Liquid Cooling Package...
In its supplied state, the following fan modules are built into the devices: The electronic module is comprised of the following components: – Three On/Off switches for fan pairs 1/2, 3/4 and 5/6 Rittal Liquid Cooling Package...
Base tray with condensate discharge air outlet side that catches any condensate and directs Control valve it to the base tray at the bottom of the Liquid Cooling Water connection, inlet G1½" external thread Package. Rittal Liquid Cooling Package...
The cooling water connection to the cold water network can be made by either rigid pipework or flexible hoses, which are available from the Rittal accessory range Fig. 16: Fan module in fan tray (Model No.
Creation of redundancy in the LCP Rack Cooling redundancies are easily achieved via the previ- ously described baying possibilities. Separation of the server enclosure from the Liquid Cooling Package makes it possible to achieve differing levels of redundan- Rittal Liquid Cooling Package...
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Cold water system return Fig. 19: Redundant cooling and double alternating water supply LCP Rack Server enclosure Cold water system inlet 1 Cold water system return 1 Cold water system inlet 2 Cold water system return 2 Rittal Liquid Cooling Package...
For the CWG units, a dew point control is factory-in- stalled. 55 kW Tab. 8: Capacity class Note: The dew point control can be installed at the factory for each unit type. Contact Rittal Pos. 8 Explanation Sales! Rack (solid doors, air intake and air outlet left and right) This form of control (see section 8.5.12 "Features") de-...
Damage and other faults, e.g. incomplete de- Transportation livery, should immediately be reported to the The Liquid Cooling Package is delivered shrink-wrapped shipping company and to Rittal GmbH & Co. on a pallet. KG in writing. Caution! Because of its height and small base, the All device versions, except 3314.542...
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Multi-tooth 30 screws Fig. 26: Removing the cover plate Remove the two fastening screws at the front used to secure the unit onto the pallet. Fig. 24: Sealing bung for closing the transport brace openings Sealing bung Rittal Liquid Cooling Package...
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Place the unit in its intended location. Note: After unpacking, the packaging materials must be disposed of in an environmentally friendly way. They are comprised of the fol- lowing materials: Wood, polyethylene film (PE film), strap, edge protectors, cardboard. Rittal Liquid Cooling Package...
"Information concerning the filling and addi- tive water". Recommendation: For easier servicing of the Liquid Cooling Package, maintain a distance of at least 1 m between the front and rear of the device and the nearest wall. Rittal Liquid Cooling Package...
LCP unit and the wall of the aisle containment must be LCP Inline Protruding observed. Hot aisle Cold aisle Distances minimum [m] maximum [m] LCP Inline Flush LCP – external wall Fig. 32, item 1 Tab. 21: Minimum and maximum distances Rittal Liquid Cooling Package...
Screw these tightly into the server the exterior room (hot aisle). Depending on the IT equip- rack from the front. ment used, however, the pressure in the cold aisle may also fluctuate. Rittal Liquid Cooling Package...
Blanking plates in the various height units (U), together with both narrow and wide foam strips and air baffle plates, are available as Rittal accessories (see section 15 "Accesso- ries"). Fasten the wider (Model No. 3301.370 / 3301.320) of...
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LCP Inline using four of the supplied screws Note: (fig. 35, item 1) each on the left and right. The screws for mounting the adaptor are screw-fastened to the inside. Fig. 36: Mounting the adaptor frame Fastening screws Rittal Liquid Cooling Package...
To fasten the LCP Inline Protruding to a server enclo- mantled before the baying connectors are in- sure, the scope of supply contains a baying fastening kit. stalled so that the attachment points for the baying connectors are accessible. Rittal Liquid Cooling Package...
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LCP Inline Protruding fastening screw Note: The parts needed for baying an LCP Inline Protruding to a TS IT server enclosure are available as Rittal accessories (see sec- Fig. 39: Connection element in the rear area VX/VX tion 15 "Accessories"). Bracket on the server rack VX IT...
Fig. 45: Attach the side panel to the LCP Bracket Blind threaded rivets at the top and bottom, centre Fastening screws Side panel Rittal Liquid Cooling Package...
Punch outs in the side panel of the LCP On/Off switch fan pair 1/2 Punch outs On/Off switch fan pair 3/4 On/Off switch fan pair 5/6 Whereby, the following assignment applies between the On/Off switch and the fans: Rittal Liquid Cooling Package...
As supplied, all rack mounts not fitted with a fan are Fig. 50: Opening the fan door sealed with a cover. Release the two fan connectors DC and AC on the left and right (fig. 51, item 2 and 4). Rittal Liquid Cooling Package...
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Place the fan module on the shelf turned through 90° and push it into the rack unit. Fig. 54: Turned cover in the rack unit Push the hinge pins up or down with a screwdriver so that the fan door can be placed. Rittal Liquid Cooling Package...
Closing the fan door At the fuse box, re-connect the circuit-breaker for the pair of fans, one of which has been replaced. Activate the newly installed fan in the software (see section 7.2.4 "LCP configuration"). Rittal Liquid Cooling Package...
To clean the display, use appropriate clean- ing agents, such as normal household deter- Fig. 62: Mounting height of condensate pump gents, that do not attack the display surface. The appropriate fastening screws are included in the scope of supply. Rittal Liquid Cooling Package...
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Route the free end of the blue polyamide hose con- nected to the side of the condensate pump at the pressure nozzle onto the adaptor to a wastewater connection with odour seal. Rittal Liquid Cooling Package...
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Loosen and remove the two nuts (SW 10) that fasten the sensor holder and remove it. Fig. 67: Laying the connection cables AC cable DC cable Connect the connection cables to the appropriate connection sockets. Rittal Liquid Cooling Package...
For fan speed control according to the pressure differ- ence, you will additionally need at least one or a maxi- mum of two differential pressure sensors (7030.150). These are available as Rittal accessories. Mount the differential pressure sensor on the cold air side of the rack according to the instructions provided with the sensor.
LCP Before connecting to the power line and from above. switching on the device it is essential, therefore, to make a 10 mm² earth connection (see section 16.5 "Wiring di- agram"). Rittal Liquid Cooling Package...
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Power supply – optional condensate pump (3312.012 Electrical connection with the supplied 5-pole and 3314.012) connector Fuses F1, F2, F3 Note: LCP-VX global version 3 x 10 A, Rittal ID number 343449 Fig. 75: Connector scope of supply Rittal Liquid Cooling Package...
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Press the bottom piece of the strain relief housing from below onto the connector. Guide the conductors in the strain relief housing, as shown in fig. 79, and secure the sheathed flexible ca- ble to the strain relief housing with a cable clamp. Rittal Liquid Cooling Package...
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2.5 mm To connect the Liquid Cooling Package to the mains us- ing a 3-wire, single-phase connection cable (L1, N, PE), proceed as follows: Remove approximately 45 mm from the rubber sheathing of the flexible cable. Rittal Liquid Cooling Package...
16.3 "Overview drawings". When connecting at the top, loosen the four assembly screws of the roof plate. Fig. 83: Potential equalisation Potential equalisation Rittal Liquid Cooling Package...
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Note: The cooling water connection must always be made with union nuts, even if you choose not to use the Rittal hose connection kit (SK 3311.040). This hose connection kit includes suitable union nuts in addition to the connec- tion hoses.
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This will adversely affect ef- cold water system to the requirements of IT climate con- ficient operation. trol. Rittal Liquid Cooling Package...
The Liquid Cooling Package is additionally equipped with a condensate discharge (fig. 91, item 3 or item 2) via which the condensate is pressurelessly routed out of the Liquid Cooling Package. Fig. 90: Cooling distribution with Tichelmann principle Rittal Liquid Cooling Package...
Open the vent valve (fig. 92, item 1) with the square key supplied. Close the vent valve again when no further air bubbles are visible in the collecting container. The heat exchanger has now been bled. Rittal Liquid Cooling Package...
In the browser, enter the address http:// 192.168.0.190 (fig. 93, item 1). The log-on dialogue for registering the device will appear. Fig. 95: Adjusting the TCP/IP settings Rittal Liquid Cooling Package...
USB-C interface (see the assembly vice purposes only and for setting key and operating instructions for the IoT Inter- operating parameters, which should face 3124.300). only be carried out by Rittal service per- sonnel. 7.2.3 Changing the measurement units Note:...
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The setting is made as percentage. Parameter for setting the integral portion of the PID control algorithm when regulating the fans via the pressure difference. The setting is made in seconds. Tab. 22: Settings in the Air Parameter Configuration dialogue Rittal Liquid Cooling Package...
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They are controlled via a PID controller. The control pa- rameters (Kp, Ki, Kd) are set using the Air Parameter Configuration dialogue, where this control mode is usually available as a presetting. Rittal Liquid Cooling Package...
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The setting is made in propor- only if the cooling medium used is tion per second. changed. Tab. 23: Settings in the Coolant Parameter Configuration dia- Tab. 23: Settings in the Coolant Parameter Configuration dia- logue logue Rittal Liquid Cooling Package...
< 3.03.00 is deployed: Allowed: – Rittal cannot accept any liability for damage The doors may be opened via the optional display with touch function. caused by the incorrect parameterisation Blocked: of the PID controller.
On/Off switch fan pair 5/6 Note: The connections for the CMC sensors (item 1) and the two network interfaces are routed to the rear of the LCP with the appro- priate cables, so that the actual connection is made there. Rittal Liquid Cooling Package...
The exact cause of the malfunc- ment (PPE)! tion can be displayed in plain text as an alarm or warning message on the connected optional graphical display with touch function (see section 10.2 "Messages on the display"). Rittal Liquid Cooling Package...
CAN bus connec- tion on the rear of the device (fig. 99, item 1) and config- ured via the Web interface. Information about a wide range of additional sensors may be found in section 15 "Accessories". Rittal Liquid Cooling Package...
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– Water inlet (water in) and water return (water out) tem- perature in °C Fig. 103: "Home" screen with alarm message Fig. 106: "Air Info" screen The following information is displayed on the "Air Info" screen – 3 x server outlet temperature of sensors (server-out) Rittal Liquid Cooling Package...
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10 minutes. After that, the operator must re- are deactivated for 10 seconds and the door opens. enter it if he wishes to access the "Fan Reg- Once this period has expired, the magnet is re-ener- istry" screen again. gised. Rittal Liquid Cooling Package...
Emergency cooling can be achieved by the automatic door opening feature. However, the installation location must have adequate air conditioning. Automatic door opening can be effected in several ways, as follows: Fig. 113: "Alarm List" screen Rittal Liquid Cooling Package...
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The separate partition between the cooling system and the rack is eliminated. If the system used is equipped with an automatic door opening feature, the latter must be activated via the LCP software. Rittal Liquid Cooling Package...
Web in- face 3124.300). terface. Status "Lost". Communication with a sensor is no longer possible. The connection must be checked. Alternatively, the sensor can also be logged off by confirming. Tab. 26: Status display symbols Rittal Liquid Cooling Package...
– orange – red. Such configuration changes are not deleted from the message display until con- firmed by the operator (see section 8.2.2 "Acknowledg- ing messages"). Rittal Liquid Cooling Package...
(fig. 116, item 2) in the Net- mask field (fig. 116, item 1) – By holding the mouse pointer over the prohibited sym- bol, additional information about the error will appear (fig. 116, item 4). Rittal Liquid Cooling Package...
Position the mouse pointer at the end of the first col- umn in the "Location" line (fig. 120, item 2). An "Edit" symbol will appear, and the mouse pointer will change to a "Hand" symbol. Rittal Liquid Cooling Package...
If you select a specific component, such as the "Liquid Particularly with multiple upgrades and changes in the Cooling Package" entry, in the left-hand tree structure, sequence of connected components, this may result in only that component will be available for selection in Rittal Liquid Cooling Package...
Parameters containing detailed information, such as the software and hardware versions used, are also dis- played. You should have this information to hand when contacting Rittal with a query, so as to facilitate rapid er- ror diagnosis. 8.5.2 Air Temperature Sensor settings for the server inlet and outlet tempera- tures are performed at this level.
Current speed of the respective fan as a % "Temperature" level > "Coolant Supply" of maximum speed The settings for the water inlet temperature are per- Tab. 31: Displays at sub-levels "Fan1" to "Fan6" formed at this level. Rittal Liquid Cooling Package...
Tab. 39: Displays at the "Control Valve" sub-level The representations fully match those for the "Coolant Supply" level. "Coolant Flow" level The settings for the water flow are performed at this lev- Rittal Liquid Cooling Package...
Current status of the condensate sensor. Parameter Explanation "OK": No condensate present. "Alarm": Condensate present. DescName (Detailed) description of cooling capacity. Tab. 47: Displays at the "Condensate Sensor" level Tab. 42: Settings at the "Cooling Capacity" level Rittal Liquid Cooling Package...
Tab. 51: Displays at the "Operating Data" level internal controller will resume. "Runtimes" sub-level Tab. 53: Settings at the "Remote Temperature" sub-level Settings for the operating hours and switching cycles of the individual components are made at this sub-level. Rittal Liquid Cooling Package...
Settings for condensate prevention, Delta T control (me- Tab. 55: Settings at the "Remote Fans" sub-level dium: water) and dew point monitoring are made at this The following parameters are also displayed for remote level. operation: Rittal Liquid Cooling Package...
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IT Supply Air Minimum server inlet temperature. fails, the LCP will remain in static control mode and issue an alarm. Tempera- Setpoint for the server inlet temperature. ture IT Supply Tab. 59: Settings at the "Condensate Prevention" sub-level Rittal Liquid Cooling Package...
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Current inlet temperature of the cooling "Off": Control is not activated. Supply medium. "On": Control is activated. Fan Delay Fan delay time in seconds. Tab. 62: Displays at the "Coolant Delta T-mode" sub-level Tab. 63: Settings at the "Condensate Control" sub-level Rittal Liquid Cooling Package...
Only one position – Group frame Security can be specified, a number code with mul- • Groups tiple positions is not supported. • Users Tab. 65: Parameters group frame • LDAP • RADIUS – Group frame Cooling System Rittal Liquid Cooling Package...
Example: The fans should be switched off when the up- per limit temperature of the server inlet temperature for which an alarm message will be output is exceeded. Rittal Liquid Cooling Package...
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8 Operation Note: Further information on the creation of tasks may be found in the assembly and operating instructions of the IoT Interface 3124.300. Rittal Liquid Cooling Package...
Further information about these topics is available in the assembly and operating in- structions of the IoT Interface 3124.300. Rittal recommends that a data backup of the climate controller configuration is made in regular intervals. The settings and configurations of all connected compo-...
Both are available as acces- sories. Pump incorrectly dimen- Flow rate too low. Dimension the pump larger. sioned. Hydraulic balancing not es- Water flow rate in LCP too Establish hydraulic balanc- tablished. low. ing with balancing valves or similar. Rittal Liquid Cooling Package...
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Improper treatment of the Rittal GmbH & Co. KG rec- water with corrosion pro- ommends the installation of tection additives filters and the treatment of the water with appropriate corrosion and, if needed, an- tifreeze additives.
(see section 8.1.1 "Control unit hardware for the Liquid Cooling Package"). These messages must then be acknowledged appropri- ately (see section 8.2.2 "Acknowledging messages"). Rittal Liquid Cooling Package...
When cleaning the base tray, there is the risk of injury caused by escaping refrig- erant, in particular glycol. Wear personal protective equipment (PPE)! Caution! Danger caused by coolant, in particular anti-freeze! Wear personal protective equipment (PPE)! Rittal Liquid Cooling Package...
+70 °C during storage. During storage, the air/water heat exchanger must stand upright. Disposal can be performed at the Rittal plant. Please contact us for advice. Emptying: During storage and transportation below freezing point, the air/water heat exchanger should be drained com- pletely.
10…50 °C Cooling medium see section 16.1 Coolant temperature range 10…30 °C, non-condensing Permitted water circuit pressure 1 MPa Flow rate 0…100 l/min Fill volume 7.2 l Tab. 67: Technical specifications for LCP Inline flush CW Rittal Liquid Cooling Package...
Ambient operating temperature range 10…50 °C Cooling medium see section 16.1 Coolant temperature range 10…30 °C, max. dehumidification rate 20 l/h Tab. 69: Technical specifications for LCP Rack Flush CWG und LCP Inline Protruding CWG (30 kW versions) Rittal Liquid Cooling Package...
14 Spare parts Spare parts Spare parts may be ordered directly from the Rittal web- site: – http://rittal.com/spare_parts Electronic module Climate controller Fan module Fan lock CMC humidity sensor Control valve 100 Leak sensor 110 Flow meter sensor 160 Temperature sensor...
Baying the LCP Flush to the TS IT 5301.312 Two baying kits are needed for VX IT/TS, TS IT baying connector, external, zinc- baying the LCP on both sides coated sheet steel Tab. 71: Accessories list – Liquid Cooling Package Rittal Liquid Cooling Package...
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In addition to the integrated sensors, the CAN bus inter- face allows a wide range of sensors, actuators and sys- tems for access monitoring to be connected. A detailed listing of the complete range of accessories is available at Internet address www.rittal.com. Rittal Liquid Cooling Package...
Recommended cooling medium – Low-salinity water (demineralised water) based on VDI 2035. Up to a maximum of 50 volume percent Antifro- gen-N may be added (see table 72). Other additives may be used only in agreement with Rittal. Low-salinity Saline Electrical conductiv- <...
16 Further technical information 16.2 Characteristic curves Note: You can find the Rittal IT Cooling Calculator at the following internet address. Here you can calculate the cooling capacity of the LCPs by specifying various parameters. – https://www.rittal.com/com_en/it-cooling- calculator/index.php?lang=en LCP Type 3314.130, 3314.230, 3314.530 45.0...
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Server outlet air temperature 30 °C, 20 l/min Abs. humidity: 8 g/kg Server outlet air temperature 36 °C, 20 l/min Server outlet air temperature 42 °C, 20 l/min Server outlet air temperature 50 °C, 20 l/min Rittal Liquid Cooling Package...
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Server outlet air temperature 30 °C, 20 l/min Abs. humidity: 8 g/kg Server outlet air temperature 36 °C, 20 l/min Server outlet air temperature 42 °C, 20 l/min Server outlet air temperature 50 °C, 20 l/min Rittal Liquid Cooling Package...
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Server outlet air temperature 30 °C, 20 l/min Abs. humidity: 8 g/kg Server outlet air temperature 36 °C, 20 l/min Server outlet air temperature 42 °C, 20 l/min Server outlet air temperature 50 °C, 20 l/min Rittal Liquid Cooling Package...
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Server outlet air temperature 30 °C, 20 l/min Abs. humidity: 8 g/kg Server outlet air temperature 36 °C, 20 l/min Server outlet air temperature 42 °C, 20 l/min Server outlet air temperature 50 °C, 20 l/min Rittal Liquid Cooling Package...
ETH 2 ETH 1 200-240 V, 1~, 50/60 Hz L1, N, Cond.-Pump (3xMini WSB-L1 on L3,L2,L1) AC-Cond.-Pump 24V IN 24V OUT +24V DC L1 N Fig. 138: Wiring diagram Fig. 139: Pin assignment of X6 terminal strip Rittal Liquid Cooling Package...
16 Further technical information 16.6 Water circulation diagram Fig. 140: Water circulation diagram Temperature sensor, inlet Flow sensor, return Control valve, inlet Heat exchanger Non-return valve, return Temperature sensor, return Rittal Liquid Cooling Package...
Die vollständige und unterschriebene EU-Konformitätserklärung erhalten Sie auf der Produktseite der Rittal Homepage www.rittal.com. The complete and signed EU declaration of conformity is available at the product site of Rittal homepage www.rittal.com. Rittal Liquid Cooling Package...
16.1 "Information concerning the filling and additi- ve water". Rittal Liquid Cooling Package...
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.pdf format. ately, sufficient cooling is also possible for devices that require sideways air throughput (e.g. switches). In which output ranges is the Rittal Liquid Cooling Package (LCP) available? The cooling output of an air/water heat exchanger is ba-...
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Further, Rittal has many years of experience in the field of the enclosure. The units built into the enclosure have of air/water heat exchangers. All of this experience is in-...
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Package available? The Liquid Cooling Package itself has the dimensions 300 x 2000 x 1000/1200 mm (W x H x D). Every Rittal enclosure with the dimensions 2000 x 1000/1200 mm How is condensate formation prevented in the (H x D), independent of the width, can be bayed.
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The condensate discharge of the LCP systems must not air-conditioning system. In combination with Rittal re- be connected directly to the waste water system. An cooling systems, even climate control solutions for high odour trap must be installed between the systems.
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800 mm. Consequently, it is recommended for rack- based cooling with LCP that the 482.6 mm (19") level in the enclosure be installed so that the same distance re- mains to the door in front and in back. Rittal Liquid Cooling Package...
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This ensures that the full cooling output is available in the plete device. case of wire breakage or failure of the control voltage This is equivalent to a saving of 45% and so produces a from the controller. direct saving of the operating costs. Rittal Liquid Cooling Package...
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Yes. For the flush variant, please use baying kit 5301.312 and for the set forward variant, please use baying kit 3311.089. What is the internal diameter of the condensate discharge hose? The condensate discharge hose has an internal diame- ter of 15 mm. Rittal Liquid Cooling Package...
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◾ Climate Control ◾ IT Infrastructure ◾ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Auf dem Stuetzelberg · 35745 Herborn · Germany Phone +49 2772 505-0...
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