Related Manuals for Rittal Perforex BC
Summary of Contents for Rittal Perforex BC
- Page 1 Perforex BC machining centre 4050.101 4050.108 4050.107 4050.230 Operating instructions...
- Page 2 Foreword Foreword Dear Customer, Thank you for choosing a Perforex BC machining centre from Rittal. We wish you every success. Yours Rittal GmbH & Co. KG Rittal GmbH & Co. KG Auf dem Stuetzelberg 35745 Herborn Germany Tel.: +49(0)2772 505-0 Fax: +49(0)2772 505-2319 E-mail: info@rittal.com...
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Page 3: Table Of Contents
Responsibilities of the operating company ........... 7 Operators and specialists ..............8 Personal safety equipment ..............9 Residual dangers when using the Perforex BC machining centre ..9 Occupancy area of the user ..............10 Safety equipment and warning notes ..........10 Product description ............ - Page 4 Milling cutter ..................46 Thread tap cutter ................. 47 Perforex BC 1001 HS top view ............48 Perforex BC 1007 HS with motorised depth adjustment 1600 mm top view ..................... 49 Perforex BC 1007 HS with motorised depth adjustment 2000 mm top view .....................
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Page 5: Notes On Documentation
1 Notes on documentation Notes on documentation CE label Rittal hereby confirms that the Perforex BC machining center is compliant with the EC Machinery Directive 2006/42/EC. An appropriate declaration of conformity has been issued. Retention of documents The operating instructions and all other applicable documents are an integral part of the product. -
Page 6: Abbreviations
– Comfort clamping (BC 2014 HS) – … Normative references The Perforex BC machining center is built according to the current state of the art and in compliance with current and recognized standards and guide- lines and is safe to operate. -
Page 7: Safety Instructions
Rittal products or products and accessories recommended by Rittal. This is essential to ensure proper operation. – Do not make any changes to the Perforex BC machining centre other than those described in these and other applicable operating instructions. – The operational safety of the Perforex BC machining centre is guaranteed only for its approved use. -
Page 8: Operators And Specialists
– Work on electrical equipment must be performed only by qualified electri- cians. – For all work on the electrical equipment of the Perforex BC machining cen- tre, the main switch must be switched off by the company’s, technically responsible supervisor and be secured with a lock from being switched on again. -
Page 9: Personal Safety Equipment
Personal safety equipment The operating and maintenance personnel must always wear personal pro- tective equipment for all work on the Perforex BC machining centre. The per- sonal protective equipment comprises of at least the following components: – Safety work shoes: for all work on the machine. -
Page 10: Occupancy Area Of The User
/ malfunction / incorrect installation of electrical components. Occupancy area of the user Fig. 1: Occupancy areas of the user with Perforex BC 1008 HS as example Legend Occupancy area for operation Additional occupancy area for maintenance For operation, the operating personnel occupy only those areas marked with "B". - Page 11 Main switch Actuating the black main switch located on the front door of the enclosure (Fig. 2, item 5) switches the energy supply to your Perforex BC machining centre on or off. All auxiliary equipment is supplied with the necessary oper- ating voltage via the enclosure.
- Page 12 Further warning signs are placed on the installed supplementary components. Observe the associated documentation, in particu- lar, the safety instructions for these components as well as their operating instructions. The correct functioning of the safety equipment must be checked at least weekly! Rittal Perforex BC machining centre...
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Page 13: Product Description
It serves the mechanical machining of panels and cubes. Functional description and components The Perforex BC machining centre is a mechanical drilling and milling centre for machining thin sheets and panels, as well as, depending on the equip- ment, cubes, such as enclosure housings. -
Page 14: Enclosure
3 Product description Fig. 4: Perforex BC components with BC 1007 HS as example Legend Enclosure Tool breakage check Pneumatic clamping device operation Tool magazine Panel machining Pneumatic clamping device Spindle Cube machining Cube clamping operation Motorised depth adjustment Gantry Cross-slide The clamping serves to store and secure the workpieces to be machined. -
Page 15: Operating Element (Hmi)
A push-button on the cross-slide allows the tool clamping mechanism to be opened in manual operation. Caution! The tool holder must be held with one hand when opening the tool clamping mechanism, because otherwise this falls when actuating the push-button due to the incline. Rittal Perforex BC machining centre... -
Page 16: Pneumatic Clamping Device
The clamping devices are actuated via push-buttons on the left- and right- hand side of the machining area. Fig. 7: Pneumatic clamping device (clamping strip) actuation The pictogram printed next to each illuminated push-button simplifies the assignment of the push-button to the controlled function. Rittal Perforex BC machining centre... -
Page 17: Panel Machining
The moveable machine gantry is vertical and fastened to the machine frame with linear guides. The complete gantry moves in the X direction via a gear rack driven by one or more motors fastened to the gantry. Rittal Perforex BC machining centre... - Page 18 All further devices for machining the components are fastened to the cross- slide. These include: spindle, minimal lubrication unit, gear rack lubrication unit, pressure plate and swarf extraction. (For the Perforex BC 1001 HS, the lubrication units are located at the top of the gantry.) Fig.
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Page 19: Motorised Depth Adjustment (Optional)
3.1.13 Brush strips / Performance package (optional) The optional brush strips simplify the component clamping and greatly re- duce vibrations in the component. This reduces the noise level during ma- chining and extends the service life of the tools. Rittal Perforex BC machining centre... -
Page 20: Tool Mounting Aid (Accessory)
If the lengths of the deployed tools deviate from the dimensions stored in the machine parameters, the new dimensions must be stored in the parameters. Note: Tool lengths that deviate excessively can cause damage to the component. Rittal Perforex BC machining centre... -
Page 21: Minimal Lubrication
Further information can be found in section 4.2.9 "M&K Basis minimal lubri- cation system". Proper use, foreseeable misuse The Perforex BC machining centre is used exclusively for drilling and thread tapping as well as for milling cutouts in enclosure mounting plates, busbars and enclosure housings. -
Page 22: Proper Materials
Non-intended use A non-intended use is any use not described as intended use. Rittal is not liable for any damage that results from a non-intended use. The operating company alone is responsible for risks that result from a non-in- tended use. -
Page 23: Scope Of Supply
3 Product description Scope of supply Unless agreed otherwise, the scope of supply of your Perforex BC machin- ing centre includes at least the following components: Quantity Description Perforex BC machining centre, incl. machine options Operator console Document folder, incl. operating instructions and digital copy... -
Page 24: Operation
The EMERGENCY STOP on the left-hand side is also directly accessible. All programming tasks are performed via the input devices (mouse and keyboard). All safety prompts and acknowledgements are made via push-buttons. Rittal Perforex BC machining centre... -
Page 25: Manual Clamps For Panel Clamping
This clamping strip clamps the workpiece lower edge fatigue-free and protected for the machine operator. The push-button is illuminated and marked with pictograms. 4.1.5 Push-buttons for motorised depth adjustment Fig. 18: Push-buttons for motorised depth adjustment Rittal Perforex BC machining centre... -
Page 26: Push-Buttons For Pneumatic Clamping Cushions Of The Cube Clamping
Connect the machine to the local power and compressed air supplies. Open the shut-off valve on the maintenance unit. Close the cover and check the protective devices. Check the Emergency Stop switches. They must be released. Rittal Perforex BC machining centre... -
Page 27: Machine Calibration
3. The appropriate machining programs must be entered. The safety area is activated as soon as the machine moves. EMERGENCY STOP is activated immediately on entry. Note: Ensure that the tool data in the controller matches the actual loading. Rittal Perforex BC machining centre... -
Page 28: Calling The Operating Program
4. Start the desired program. 5. The machining begins. 6. After completion of the machining program, the support travels to the programmed wait position. 7. Enter the safety area. 8. Unclamp the workpiece. 9. Remove the workpiece. Rittal Perforex BC machining centre... -
Page 29: Cube Machining
This results in much increased wear during the new approach and re- duced service life of the new tool. Consequently, we recommend the replacement of the tools prior to the tool breakage. Rittal Perforex BC machining centre... -
Page 30: M&K Basis Minimal Lubrication System
Fast flooding the supply line (for the initial commissioning) As delivered, the capillary hoses of the coaxial lines are not filled with oil. To quickly fill the often metre-long oil lines located within the coaxial line, the Rittal Perforex BC machining centre... -
Page 31: Error Messages
Was the system operated in accordance with its intended use? How does the malfunction make itself apparent? Clearly identify the fault cause. If necessary, question the directly-involved operator or the plant operator. Rittal Perforex BC machining centre... -
Page 32: 4.3.2 System Recovery
4.3.2 System recovery An industrial PC is installed in the operating element of your Perforex BC machining centre. This PC is very robust and only very rarely are there mal- functions with the hard disk. If, however, your PC no longer responds, it may be necessary to install a new hard disk and reload the machine data. -
Page 33: Troubleshooting
Entered traversal path Correction of the soft- too large ware limit position No pressure! Only restart No compressed air Establish compressed possible air supply Insufficient pressure Check the pressure, in- (< 5.5 bar) crease if necessary Faults Rittal Perforex BC machining centre... -
Page 34: Maintenance And Care
BC machining centre. To ensure optimum use, the maintenance intervals specified in section 6.4 "Maintenance schedule" must be observed, whereby, original spare parts and consumables recommended by Rittal must be used. Furthermore, we recommend regular maintenance by our Rittal service tech- nicians. -
Page 35: Cleaning
When blasting with compressed air, ensure that the com- pressed-air jet is not aimed directly at the bearing assemblies of the drill spindle and other rotating parts. Preferably use a vac- uum cleaner or a magnetic rod for cleaning. Rittal Perforex BC machining centre... -
Page 36: Maintenance Schedule
- Gear racks (see section 6.4.2) - Cuboid linear guides (see section 6.4.2) - Minimal lubrication (see section 6.4.2) - Pressure plate guide shafts (see section 6.4.2) - Pneum. plate clamp (see section 6.4.2) Maintenance schedule Rittal Perforex BC machining centre... -
Page 37: Maintenance Points Identification
6.4.1 Maintenance points identification The following overview provides an example of the maintenance points. Fig. 21: Perforex BC maintenance points for the BC 1007 with motorised depth adjust- ment as example Legend: X axis gear racks and toothed wheel Y axis gear racks and toothed wheel... -
Page 38: Consumables
Lubricant recommendations Software updates Your Perforex BC machining centre does not generally require any updates in order to retain its performance. If necessary, request the current software release. If you then consider an update, make a request to our service department with details of the machine number and the year of manufacture from the rating plate. -
Page 39: Technical Specifications
3 dB have been considered: – The environmental correction factor k3A is ≤ 4 dB – The difference between the external sound pressure level and the sound pressure level at each measurement point is ≥ 6 dB Rittal Perforex BC machining centre... - Page 40 This information, however, should allow the user to better assess the danger and risk. The operating personnel must be informed about the noise emissions to be expected during machine operation. Rittal Perforex BC machining centre...
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Page 41: Available Machine Options
Because the motorised depth adjustment belongs to the standard variant for types BC 1008 HS and BC 2014 HS, it is not listed as option in the above table. For more detailed information about the machine options, contact your Rittal sales specialists. Rittal Perforex BC machining centre... -
Page 42: Available Accessories
Deburrer, incl. spare blades Side cutter Magnetic rod Grease gun : Accessories for Perforex BC machining centres Order the accessories. Even with the machine order, adaptations may al- ready be made to the machine software. Rittal Perforex BC machining centre... -
Page 43: Spare Parts
(on the machine rating plate). Note: Only with original spare parts and competent installation can we ensure long-term correct operation. Consumables can be found in the following section. Rittal Perforex BC machining centre... -
Page 44: Consumables
Grey touch-up-pen (RAL 7016) 4050.091 Pink touch-up-pen (RAL 40035) 4050.092 Replacement brushes for Performance 4050.892 package for BC 1007/1008/2014 HS Replacement brushes for Performance On request package for BC 1001 HS : Consumables for Perforex BC machining centres Rittal Perforex BC machining centre... -
Page 45: Appendixes
9 Appendixes Appendixes Support bolts Support bolts for Perforex BC. Appropriate combinations are marked with "X". Length [mm] Type Packs of Model No. BC 1001 HS BC 1007 HS BC 1008 HS BC 2014 HS 4050.849 4050.847 4050.843 4050.842 4050.845 4050.846... -
Page 46: Drill
9 Appendixes Drill Drill in OEM quality for Perforex BC machining centres. Suitable for all Per- forex types. Suitable for BC Type Ø [mm] Packs of Model No. 4050.801 4050.802 4050.803 4050.804 4050.805 4050.806 4050.807 4050.808 10.5 4050.809 10.5 4050.810... -
Page 47: Thread Tap Cutter
9 Appendixes Thread tap cutter Machine thread tap cutter in OEM quality for your Perforex BC machining centre. Suitable for Workpiece Size Packs of Model No. Info material 4050.811 4050.812 4050.813 4050.814 4050.815 4050.816 4050.817 Circular >M12 4050.887 thread milling... -
Page 48: Perforex Bc 1001 Hs Top View
9 Appendixes Perforex BC 1001 HS top view We reserve the right to make technical modifications, details without guaran- tee! Fig. 22: Perforex BC 1001 HS top view with dimensions Legend Enclosure with power and network connection from below Air connection Operator console for screw-mounting on the floor in the specified separation. -
Page 49: Perforex Bc 1007 Hs With Motorised Depth Adjustment 1600 Mm Top View
1600 mm top view We reserve the right to make technical modifications, details without guaran- tee! Fig. 23: Perforex BC 1007 HS top view (motorised depth adjustment 1600 mm) with dimensions Legend Enclosure with power and network connection from below... -
Page 50: Perforex Bc 1007 Hs With Motorised Depth Adjustment 2000 Mm Top View
2000 mm top view We reserve the right to make technical modifications, details without guaran- tee! Fig. 24: Perforex BC 1007 HS top view (motorised depth adjustment 2000 mm) with dimensions Legend Enclosure with power and network connection from below... -
Page 51: Perforex Bc 1008 Hs Top View
9 Appendixes Perforex BC 1008 HS top view We reserve the right to make technical modifications, details without guaran- tee! Fig. 25: Perforex BC 1008 HS top view with dimensions Legend Enclosure with power and network connection from below Air connection... -
Page 52: Perforex Bc 2014 Hs Top View
Perforex BC 2014 HS top view We reserve the right to make technical modifications, details without guaran- tee! Fig. 26: Perforex BC 2014 HS (single-door) top view with dimensions. External dimen- sions for two-door version identical. Legend Enclosure with power and network connection from below... -
Page 53: Warranty
10 Warranty Warranty The warranty conditions can be found in the current Rittal sales and delivery conditions. They can be found on our home page. Note: Any intervention by third parties during the warranty period re- leases the manufacturer from its warranty obligations. - Page 54 Notes Rittal Perforex BC machining centre...
- Page 55 ◾ Climate Control ◾ IT Infrastructure ◾ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Auf dem Stuetzelberg · 35745 Herborn · Germany Phone +49 2772 505-0...