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Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes can be harmful.
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Keep work area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting and that a fire
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extinguisher is at hand.
WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
‰
safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
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Ensure the workpiece is correctly secured before welding.
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Avoid unintentional contact with the workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
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Keep unauthorised persons away from the work area. Any persons working within the area must wear a protective head shield and gloves.
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Operators must receive adequate training before using the welder.
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Stand correctly keeping a good footing and balance, ensure the floor is not slippery and wear non-slip shoes.
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DO NOT operate the welder if it or the cables are damaged.
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DO NOT attempt to fit any unapproved torches or other components to the welder.
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DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
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DANGER! DO NOT weld near flammable solids, liquids or gases and DO NOT weld containers or pipes which have held
flammable materials. Avoid welding materials which have been cleaned with chlorinated solvents or welding near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar.
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DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
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DO NOT pull the welder by the cable, or the torch. Protect cables from sharp or abrasive items. DO NOT bend, strain or stand on
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cables or leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they
endanger others.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
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DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
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When not in use store the welder in a safe, dry, childproof area.
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1.3.
GAS SAFETY
Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.
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DO NOT store gas cylinders in areas where the temperature may exceed 50°C. DO NOT use direct heat on a cylinder. Always keep
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gas cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
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DO NOT obscure or remove any official labels on a cylinder. Always check the gas identity before use. Avoid getting gas cylinders oily or
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greasy.
DO NOT lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
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2. INTRODUCTION
Excellent continuous performance on car panel thickness material. Forced Air Cooling System allows high duty cycle. Binzel® non-
live Euro torch reduces accidental arcing and is comfortable in the hand thus ensuring a steadier weld bead. Welds stainless and
aluminium too. Includes industrial gas regulator, contact tips 0.6, 0.8mm and gas cup.
3. SPECIFICATION
Model No: ................................................. SUPERMIG230.V2
Welding Current: .......................................................30-230A
Wire Capacity: ............................................................. 5-15kg
Duty Cycle: ............ 100% @ 68A, 60% @ 88A, 15% @ 175A
Cooling System: .....................................................Forced Air
Spot Welding Timer: ......................................................... Yes
Gas Type: .................................. CO2, Argon, CO2/Argon Mix
Torch: ............................ 3m Euro Non-Live - BINZEL® MB15
Supply: ...........................................................................230V
Absorbed Power: .............................................................8kW
Supply: ...........................................................................230V
Case Size: .....................................................................Large
Note: *To achieve maximum power a 32A supply may be
required.
4. ASSEMBLY
4.1.
ASSEMBLING GAS PLATFORM: (Refer to 'P' in figs.1 & 2) Turn the welder upside down on a smooth non-abrasive surface. The
welder should be turned over by two people as it is very heavy.
4.1.1.
The gas platform is held in place with 7 M6 x 10mm bolts requiring a 10mm spanner. The casing has pre-prepared threaded inserts ready
to take the fixings. Place the platform onto the base of the welder with the axle uppermost and fix in place with 3 bolts. See (X) in fig.1
below.
4.1.2.
Insert the remaining four bolts through the two fixing flanges laying on the back of the welder. See (X) in fig.2. Finally, tighten all 7 bolts.
4.2.
ASSEMBLING THE WHEELS: (Refer to fig.1)
4.2.1.
Slide a wheel (Y) over each end of the solid axle attached to the gas platform. Slide a washer over each end of the axle and insert a split
pin (Z) through the hole in each end of the axle and bend it over to retain the wheels.
4.2.2.
Bolt the two castors (W) to the front end of the base using the 8 bolts provided. The casing has pre-prepared threaded inserts ready to
take the fixings. See fig.1.
4.2.3.
With the assistance of another person turn the welder the right way up onto its wheels.
4.2.4.
The Gas Cylinder Bracket (Item 36) can be found stored inside the wire feed compartment, in the top corner above the wire feed
assembly. Remove from this location and fix to the rear of the machine.
4.3.
ASSEMBLING THE EARTH CLAMP: (Refer to fig.3) Feed the eyelet on the end of the earth lead through the hole in the clamp arm as
shown in fig.3A.
4.4.
Drop the eyelet over the terminal and firmly fix with the bolt provided as shown in fig.3B.
© Jack Sealey Limited
fig.1
Original Language Version
SUPERMIG230.V2 Issue:1
fig.2
08/07/22
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