Gas Safety; Specification - Sealey MIGHTYMIG170.V3 Manual

WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
‰
safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
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Ensure that the workpiece is correctly secured before operating the welder.
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Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
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Keep unauthorised persons away from the work area. Any persons working within the area must wear protective head shield and gloves.
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Operators must receive adequate training before using the welder.
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Stand correctly, keeping a good footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.
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Turn voltage switch to OFF when not in use.
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DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the welder unit.
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DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
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▲ DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which
have held flammable materials or gases, liquids or solids. Avoid operating on materials cleaned with chlorinated solvents or
near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar object.
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DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
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DO NOT pull the welder by the cable or the torch and DO NOT bend or strain cables. Protect cables from sharp or abrasive items and DO
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NOT stand on them. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they could
endanger other people.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
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DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
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When not in use store the welder in a safe, dry, childproof area.
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1.3.

GAS SAFETY

Store gas cylinders in a vertical position only and ensure that the storage area is correctly secured.
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DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas
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cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
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DO NOT obscure or remove any official cylinder labels. Always check the gas identity before use. Avoid getting gas cylinders oily or
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greasy.
DO NOT lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
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2. INTRODUCTION
Heavy-duty high output transformer and forced air cooling to maximize duty cycle performance. Supplied with high quality cool running Ergo 15.2
Euro torch, 2m earth cable, 1.4m gas hose, twin gauged gas regulator and 0.6 & 0.8mm contact tips. Set-up in the gas welding mode but can
also easily be switched to gasless. Can be used with large, industrial CO2 gas bottles.
IMPORTANT: These instructions contain information you require to prepare your machine for welding, together with a maintenance and
trouble shooting section. If you have no previous experience the instructions are not intended to show you how to become a welder. Should you have no
experience, we recommend that you seek training from an expert source. MIG welding is relatively easy to perform, but does require a steady hand
and time practising under supervision with scrap metal as it is only with continued practice that you will achieve the desired results.

3. SPECIFICATION

Model no.
Welding current
Wire capacity
Duty cycle
Cooling system
Gas type
Torch
Supply
Absorbed power
Case size
Gasless: Flux cored wire
Consumables:
Replacement tips 1mm
(pack of 5):
© Jack Sealey Limited
MIGHTYMIG170.V3
40-170A
5kg
100% @ 55A, 60% @ 70A, 15%
@ 140A
Forced air
CO2, Argon, CO2/Argon mix
3m Euro Non - Live - Ergo 15.2
230V - 16A (To achieve maximum
power a 32A supply may be
required).
5.4kW
Large
TG100/4
Original Language Version
MIGHTYMIG190.V3
40-190A
5-15kg
100% @ 70A, 60% @90A, 15% @
180A
Forced air
CO2, Argon, CO2/Argon mix
3m Euro Non - Live - Ergo 15.2
230V - 16A (To achieve maximum
power a 32A supply may be required).
7.2kW
Large
TG100/4
TG100/2
MIGHTYMIG170.V3, 190.V3, 210.V3 Issue:2(F) 21/12/2021
MIGHTYMIG210.V3
45-210A
5-15kg
100% @ 80A, 60% @ 105A, 15%
@ 210A
Forced air
CO2, Argon, CO2/Argon mix
3m Euro Non - Live - Ergo 15.2
230V - 16A (To achieve maximum
power a 32A supply may be
required).
9kW
Large
TG100/4
TG100/2