Gas Safety; Specification - Sealey SUPERMIG200.V2 Manual

200a professional mig welder with binzel euro torch
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Keep work area clean, tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
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extinguisher is at hand.
WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
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Ensure that the workpiece is correctly secured before operating the welder.
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Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
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Keep unauthorised persons away from the work area. Any persons working within the area must wear protective head shield and
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gloves.
Operators must receive adequate training before using the welder.
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Stand correctly, keeping a good footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.
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Turn voltage switch to OFF when not in use.
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DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the
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welder unit.
DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
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DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which have held
flammable materials or gases, liquids or solids. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar object.
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DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
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DO NOT pull the welder by the cable or the torch and DO NOT bend or strain cables.
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Protect cables from sharp or abrasive items and DO NOT stand on them. Protect from heat. Long lengths of slack must be gathered
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and neatly coiled. DO NOT place cables where they could endanger other people.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
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DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
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When not in use store the welder in a safe, dry, childproof area.
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1.3.

GAS SAFETY

Store gas cylinders in a vertical position only and ensure that the storage area is correctly secured.
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DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas
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cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
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DO NOT obscure or remove any official cylinder labels. Always check the gas identity before use. Avoid getting gas cylinders oily or
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greasy.
DO NOT lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
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2. INTRODUCTION
2.1.
Excellent continuous performance on car panel thickness material. Forced Air Cooling System allows high duty cycle. Binzel®
non-live Euro torch reduces accidental arcing and is comfortable in the hand thus ensuring a steadier weld bead. Welds stainless
and aluminium too. Includes industrial gas regulator, contact tips 0.6, 0.8mm and gas cup.
2.2.
IMPORTANT: These instructions contain information you require to prepare your machine for welding, together with a maintenance
and trouble shooting section. If you have no previous experience the instructions are not intended to show you how to become a
welder. Should you have no experience, we recommend that you seek training from an expert source. MIG welding is relatively easy
to perform, but does require a steady hand and time practising under supervision with scrap metal as it is only with continued practice
that you will achieve the desired results.

3. SPECIFICATION

Welding Current: .......................................................30-200A
Wire Capacity: ............................................................. 5-15kg
Duty Cycle: ............ 100% @ 62A, 60% @ 80A, 15% @ 160A
Cooling System: .....................................................Forced Air
Spot Welding Timer: ......................................................... Yes
Gas Type: .................................. CO2, Argon, CO2/Argon Mix
Torch: ..........................3mtr Euro Non-Live - BINZEL® MB15
Supply: .................................................................230V-16A**
Absorbed Power: .......................................................... 7.4kW
Case Size: .....................................................................Large
** (To achieve max. power a 32A supply required)
© Jack Sealey Limited
Original Language Version
SUPERMIG200.V2 Issue 1 11/07/22

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