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Specification; Rating Plate - Sealey IMIG160.V2 Quick Start Manual

160a, 180a mig/mma welder inverter

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3. SPECIFICATION

Model ....................................................................................... IMIG160.V2 ........................................................... IMIG180.V2
Welding Current: ..........................................................................30 - 160A ............................................................... 30 - 180A
MIG: ........................................ 100% @ 72A , 60%, @ 92A, 20% @ 160A ......... 100% @ 80A , 60%, @ 104A, 20% @ 180A
MMA: ...................................... 100% @ 58A , 60%, @ 75A, 20% @ 130A ........... 100% @ 67A , 60%, @ 87A, 20% @ 150A
Wire Capacity:...................................................................................... 5Kg ........................................................................ 5Kg
Electrode capacity: ..................................................................... Ø1.6-4mm ..............................................................Ø1.6-4mm
Gas Type:....................................................... CO2, Argon, CO2/Argon Mix ..................................CO2, Argon, CO2/Argon Mix
Supply: .............................................................................................230V** ................................................................... 230V**
Protection: ......................................................................................... IP21S .....................................................................IP21S
MIG Torch: ................................................Euro Non-Live BINZEL® MB15* ............................ Euro Non-Live BINZEL® MB15*
MMA Accessory Kit (Optional): ........................................................MMA01 .................................................................. MMA01
Note: *Included as standard,
**To achieve maximum power a 32A supply may be required.

4. RATING PLATE

Detailed technical data relative to the performance of the welding set is located on the back panel.
NOTE: The rating plate detailed in fig.1 is an example only intended to assist with the explanations of the symbols. To determine the
correct technical values of the welding set refer to the data plate on your machine and the specification table above.
1: The relevant standard.
2: Inverter-transformer-rectifier symbols.
3: Symbol indicates welding with a continuous flow of welding wire.
Manual arc welding with covered electrode.
4: Symbol for Single-phase AC supply.
5: Rating of internal protection provided by casing.
6: Output:
U
: Maximum open-circuit voltage.
0
I
, U
: Current and corresponding voltage.
2
2
X: Welding ratio based on a 10 minute cycle.
20% indicates 2 minutes welding and 8 minutes rest,
100% would indicates continuous welding.
7: Mains Supply:
U
: Rated supply voltage and frequency.
1
I
max: Maximum current.
1
I
eff: Maximum effective current.
1
8: A/V - A/V: Welding current adjustment range and corresponding voltages.
9: Serial Number.
5. ASSEMBLY
5.1.
CONNECTING THE TORCH
5.1.1.
Line up the pins in the torch connector with the appropriate holes in the socket on the front panel connector (fig.2), push in, engage
and tighten the locking nut (fig.3).
5.2.
CONNECTING THE WELDING CURRENT RETURN (EARTH) CABLE
Firmly attach the earthing clamp (fi g.2) to the workpiece, or to a metal support structure, as close as possible to the joint being made.
5.2.1.
5.2.2.
Insert the earthing clamp quick connector (fi g.2) into the required socket, located on the lower front panel.
MIG welding:
Insert the polarity selector connector into the '+' (positive) socket and the earth cable connector into the '-' (negative) socket.
Fluxed core gasless welding:
Insert the polarity selector connector into the '-' (negative) socket and the earth cable connector into the '+' (positive) socket.
5.3.
FITTING THE FLOW REGULATOR
5.3.1.
If using CO2 gas, screw the flow regulator directly into the cylinder, and tighten with correct size spanner (fig.4).
5.3.2.
If using argon or argon mixture gas, the supplied "bull nose adaptor" should be fitted to the cylinder and be tighten with correct size
spanner, then screw the flow regulator into the "bull nose adaptor", and tighten with correct size spanner (fig.4).
5.3.3.
Remove the flow regulator and store in a dry childproof location if the welding set is to be stored for any length of time.
NOTE: The supplied flow regulator may differ from that illustrated.
5.4.
ATTACH THE GAS HOSE
5.4.1.
Push one end of the gas hose fully onto the flow regulator gas outlet connection and secure with the worm drive clip (fig 4).
Remove the end dust cap, then push the other end of the gas hose fully onto the gas intlet connection on the rear panel and
5.4.2.
secure with the worm drive clip (fig 5).
© Jack Sealey Limited
Original Language Version
fi g.2
IMIG160.V2, IMIG180.V2 Issue 1 14/01/22
fi g.1
fi g.3

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Imig180.v2