Table of Contents
Advertisement
WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
‰
safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
9
Ensure that the workpiece is correctly secured before operating the welder.
9
Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
9
Keep unauthorised persons away from the work area. Any persons working within the area must wear protective head shield and gloves.
9
Operators must receive adequate training before using the welder.
9
Stand correctly, keeping a good footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.
9
Turn voltage switch to 'OFF' when not in use.
9
DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the welder unit.
8
DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
8
DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which
▲
have held flammable materials or gases, liquids or solids. Avoid operating on materials cleaned with chlorinated solvents or
near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar object.
8
DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
8
DO NOT pull the welder by the cable or the torch and DO NOT bend or strain cables. Protect cables from sharp or abrasive items and DO
8
NOT stand on them. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they could
endanger other people.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
8
DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
8
When not in use store the welder in a safe, dry, childproof area.
9
1.2.
GAS SAFETY
Store gas cylinders in a vertical position only and ensure that the storage area is correctly secured.
9
DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas
8
cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
8
DO NOT obscure or remove any official cylinder labels. Always check the gas identity before use. Avoid getting gas cylinders oily or
8
greasy.
DO NOT lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
8
2. INTRODUCTION
Excellent continuous performance on car panel thickness material. Forced-Air Cooling System allows high duty cycle. Binzel® non-live Euro
torch reduces accidental arcing and is comfortable in the hand, thus ensuring a steadier weld bead. Includes industrial gas regulator, contact tips
0.6, 0.8mm and gas cup.
IMPORTANT: These instructions contain information you require to prepare your machine for welding, together with a maintenance and trouble
shooting section. If you have no previous experience the instructions are not intended to show you how to become a welder . Should you have no experience,
we recommend that you seek training from an expert source. MIG welding is relatively easy to perform, but does require a steady hand and time
practising under supervision with scrap metal as it is only with continued practice that you will achieve the desired results.
3. SPECIFICATION
Model No: .....................................................Supermig180.V4
Welding Current: .......................................................30-180A
Wire Capacity: ............................................................. 5-15kg
Duty Cycle: .............................................................................
..........100% @ 56A, 75% @ 65A, 60% @ 73A, 15% @ 145A
Cooling System: .....................................................Forced Air
Spot Welding Timer: ......................................................... Yes
Gas Type: .................................. CO2, Argon, CO2/Argon Mix
Torch: ............................ 3m Euro Non-Live - BINZEL® MB15
Supply: .................................................................. 230V-16A*
Absorbed Power: .......................................................... 5.7kW
Case Size: .....................................................................Large
Note: to achieve maximum power a 32A supply may be required.
4. ASSEMBLY & INSTALLATION
4.1.
ASSEMBLING GAS PLATFORM:
(Refer to 'P' in figs.1 & 2) Turn the welder upside down on a smooth non-abrasive surface. The welder should be turned over by two
people as it is very heavy.
4.1.1.
The gas platform is held in place with 7 M6 x 10mm bolts requiring a 10mm spanner. The casing has pre-prepared threaded inserts ready
to take the fixings. Place the platform onto the base of the welder with the axle uppermost and fix in place with 3 bolts. See (X) in fig.1.
4.1.2.
Insert the remaining four bolts through the two fixing flanges laying on the back of the welder. See (X) in fig.2. Finally, tighten all 7 bolts.
4.2.
ASSEMBLING THE WHEELS: (Refer to fig.1)
4.2.1.
Slide a wheel (Y) over each end of the solid axle attached to the gas platform. Slide a washer over each end of the axle and insert a split
pin (Z) through the hole in each end of the axle and bend it over to retain the wheels.
4.2.2.
Bolt the two castors (W) to the front end of the base using the 8 bolts provided. The casing has pre-prepared threaded inserts ready to
take the fixings. See fig.1.
4.2.3.
With the assistance of another person turn the welder the right way up onto its wheels.
4.2.4.
The Gas Cylinder Bracket can be found stored inside the wire feed compartment, in the top corner above the wire feed assembly.
Remove from this location and fix to the rear of the machine.
© Jack Sealey Limited
Original Language Version
S
fig.1
Supermig180.V4 Issue:1
fig.2
23/03/22
Advertisement
Table of Contents
