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COMPETITION SERIES FRONT BUMPER
2021+ BRONCO
FBBR-04
TOOLS
REQUIRED
- Snips or Scissors
- Push Pin Removal Tool
- #4, #5 Allen Head
- 13mm Wrench
- T40 Torx Bit
- Electrical tape or wiring sleeve
- 13mm, 15mm, 16mm Socket
- Cut off Wheel or Sawzall (Factory Plastic
Bumper Owners Only)
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
- Zip Ties
- Novice/Intermediate
- Ratchet
- 1 (you) to 2 persons
Little skill level required, you can
easily install it by yourself however,
additional help will be useful
Read and understand all
PRODUCT
INSTALLATION
LEVEL
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
MANUAL
TIME
REQUIRED
- 3 Hours
Time to install this should only
take about 3 hours
855-680-9595
NEED HELP?
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Related Manuals for DVB COMPETITION Series
Summary of Contents for DVB COMPETITION Series
- Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM COMPETITION SERIES FRONT BUMPER 2021+ BRONCO FBBR-04 TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - Snips or Scissors - Zip Ties - Novice/Intermediate - 3 Hours - Push Pin Removal Tool...
- Page 2 INSTALLATION MANUAL STEP REMOVAL OF FACTORY STEEL BUMPER Begin by removing the front plastic d-ring guards. Using a screwdriver or push pin remover, remove the (2) pins on the bottom and (2) near the top of the d-ring mount. Pull the top half away from the Bronco and set to the side.
- Page 3 INSTALLATION MANUAL STEP Once all bolts are loose, remove the plug for the fog lights and front sensors if equipped. This is located at the back end of the grill on the driver side. STEP Once unplugged, remove all (6) bumper bolts and d-rings mounts.
- Page 4 INSTALLATION MANUAL STEP Remove the rubber/plastic shroud under the grill by pulling the tabs on the shroud away (up/down) from vehicle while pulling the shroud from the vehicle. STEP If you do not have adaptive cruise control, remove the plastic cover by pushing the clip on the top down while pulling away from Bronco, and set off to the side.
- Page 5 INSTALLATION MANUAL STEP If equipped with sensors, remove the main bumper brackets from the backside of the bumper using a 13mm socket, remove the (4) hex head bolts. STEP Next, using a T40 torx bit, remove the (6) bolts securing the mount in place. Once removed, gently separate mount from bumper, and set off to the side.
- Page 6 INSTALLATION MANUAL STEP To remove the wire harness, using a flat head screwdriver or pin puller, remove all the retaining clips securing the harness to the bumper. STEP To remove the sensors, spread the two tabs on the sensor bezel and gently pull up on the sensor.
- Page 7 INSTALLATION MANUAL STEP Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Hardware Included: (7) M8 Flat Washers (6) M10x30 Hex Bolts (7) M8 Split Washers (12) M10 Flat Washers (2) M8 Nuts (6) M10 Flat Washers...
- Page 8 INSTALLATION MANUAL STEP If you are running pod lights, install them at this time using the hardware provided with the light. NOTE: For our installation, we are using (2) 3” DV8 elite series pod lights. STEP This bumper is designed to fit a 20” dual row light bar.
- Page 9 INSTALLATION MANUAL STEP Feed the bumper wiring harness through the bumper. Ensure the connector for the wiring will terminate on the driver side and that sensors are laying in the approximate location that they will be installed. 855-680-9595 NEED HELP?
- Page 10 INSTALLATION MANUAL STEP Install sensor bezels in the same location they were removed, or in the manner they are indicated on the bezels. Install with care, as you may need to apply light pressure for them to “clip” into place. For example, our image shows “ROR”...
- Page 11 INSTALLATION MANUAL STEP While holding the front of the sensor bezel, push the sensor into the bezel, until the sensor clicks into place. Repeat steps for all sensors. STEP Zip-tie all wiring to the built-in zip tie tabs. Make sure all wiring will be accessible to make connections once bumper is installed.
- Page 12 INSTALLATION MANUAL STEP **Factory Plastic Bumper Owners Only** Prior to installing the bumper onto the vehicle, you will need to trim the D-rings on the skid plate mount flush to be able to accept the FBBR-04 skid plate in the following steps. Using a Sawzall or cut off tool, trim the D-ring STEP Install the bumper on the vehicle...
- Page 13 INSTALLATION MANUAL STEP Wire pods and light bar lights as desired. Re-attach bumper wiring harness located behind the grill on the driver side of the vehicle. STEP Place the skid plate on a soft surface. Install the side caps using a #4 allen head and provided M6x20 hardware.
- Page 14 INSTALLATION MANUAL STEP Using a 15mm socket, remove the factory bolts on the front cross member where the skid plate will attach. STEP Using the factory skid plate hardware, loosely install the skid plate. We provided (2) 1/4” spacer plates to use as needed.
- Page 15 INSTALLATION MANUAL STEP Install the skid plate with the spacer plates using the provided M8x40 and factory hardware with a #5 allen head and 15mm socket. Tighten all hardware until secure. STEP Double check fitment and all hardware is secure. 855-680-9595 NEED HELP?
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