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COMP SERIES REAR BUMPER
2021+ Bronco
RBBR-04
TOOLS
REQUIRED
-13mm,16mm,18mm Socket
-10, 16mm Wrench
-Lug Nut Tool
-4mm Allen Bit
-Philips Head Screw Driver
-Electrical Crimping Tool
-Scissors or Snips
-Trim Piece Removal Tool
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 1 to 2 People
Little skill level required, you can
easily assemble this by yourself,
however will need assistance for
installation--minor wiring required.
Read and understand all
PRODUCT
INSTALLATION
TIME
- Approximately 4 Hours
Time to install this should
take about 4 hours
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
MANUAL
REQUIRED
855-680-9595
NEED HELP?
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Related Manuals for DVB COMP Series
Summary of Contents for DVB COMP Series
- Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM COMP SERIES REAR BUMPER 2021+ Bronco RBBR-04 TOOLS REQUIRED -13mm,16mm,18mm Socket -10, 16mm Wrench SKILL LEVEL TIME REQUIRED -Lug Nut Tool -4mm Allen Bit - Novice/Intermediate - Approximately 4 Hours...
- Page 2 INSTALLATION MANUAL STEP Unplug the factory bumper from the Bronco. Locate the small plug just to the rear of the rear wheel wells on each side of the bumper. STEP Using a 13mm socket, unbolt the side bumper supports on each side of the bumper just outside of the frame rails.
- Page 3 INSTALLATION MANUAL STEP Once bumper is removed, lay on soft surface face down. Unclip the license plate light by squeezing the plug and pulling away from the bumper. STEP Remove the thirteen bolts holding the three center brackets using a 13mm socket.
- Page 4 INSTALLATION MANUAL STEP Using a push pin removal tool, remove point where the wire harness is connected to the bumper or brackets. STEP Remove the two center sensors from the sensor bezels by spreading the two tabs on the bezels and pull the sensor up.
- Page 5 INSTALLATION MANUAL STEP Lean the bumper forward, and while pulling the face of the sensor bezel from the outside of the bumper, squeeze the two tabs on the bezel near the bumper to remove the bezel. STEP Carefully, pull the wire harness away to be used on your new DV8 bumper.
- Page 6 INSTALLATION MANUAL STEP 1 Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. (4) M6 Lock Nuts Hardware Included: (8) M6 Flat Washers (4) M14x35mm Bolts (4) M10 Nut Clips (4) M14 Nuts...
- Page 7 INSTALLATION MANUAL STEP 3 To install the sensor bezels into the bumper, identify the location of the bezel by reading the identifier on the bezel. For example, our image shows “ROR” which stands for rear outer right. STEP 4 On the two center bezels, you may need to trim down the tabs on the side to allow for the thicker material our bumper uses.
- Page 8 INSTALLATION MANUAL STEP 5 Lean the bumper back and fit the two inner sensor bezels into place. Note: Our bumpers are designed to accept both factory metal bumper and plastic bumper sensor bezels. All cutouts are cut differently to ensure each bezel is placed into the correct hole STEP 6 Install the sensors by holding the face...
- Page 9 INSTALLATION MANUAL STEP 7 The thickness of our bumpers will not allow you to reuse the outer bezel cages, so after you install the sensor into the bezel, using a zip tie, tighten around the sensor and bezel while pushing zip tie up against bumper. You can also utilize a small dab of silicone between the backside of the bezel and the front face of the...
- Page 10 INSTALLATION MANUAL STEP 9 We are installing two 3” pods using the hardware provided with the light. (Not included). Note: We are running two 3” Flush Mount DV8 elite lights. STEP 10 Using the four provided M10 nut clips, place them on the bumper with the flat side showing.
- Page 11 INSTALLATION MANUAL STEP 11 Loosely attach the bumper mounts onto the bumper with the included M10 hardware and a 16mm socket/ wrench. 855-680-9595 NEED HELP?
- Page 12 INSTALLATION MANUAL STEP 12 Lift the bumper to the vehicle with assistance to prevent any damage to the vehicle or the bumper. Using the factory M12 hardware and 18mm socket, secure the bumper brackets to the Bronco to 70ft lbs. 855-680-9595 NEED HELP?
- Page 13 INSTALLATION MANUAL STEP 13 Adjust and align the bumper and using a 16mm wrench, tighten down the bumper to the bumper brackets until secure. Plug in both rear wire harness plugs loacted just above each corner of the bumper. STEP 14 You are finished with the install of the bumper.
- Page 14 INSTALLATION MANUAL STEP 15 Start by installing your license plate onto the relocation bracket using the provided M6 hardware with a 4mm allen bit and a 10mm wrench. STEP 16 Drop the provided M6 serrated nut into the rubber bumper and install onto the license plate bracket using the provided M6x20 hardware and a 4mm allen bit.
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Page 15: Installation
INSTALLATION MANUAL STEP 17 Peel the paper off the provided foam and install onto the license plate light by sliding the wires through the foam. STEP 18 Install the license plate light onto the brack- et with the light facing the license plate. Use the provided M4x15 hardware with a Philips head screwdriver. - Page 16 INSTALLATION MANUAL STEP 20 Moving to the Bronco, remove the lug nuts from the spare tire carrier using a lug nut tool and remove the spare tire. Note: Assistance is recommended for removing the spare tire to prevent injury or damage. STEP 21 Remove the two factory bolts on the bottom driver corners of the spare tire carrier using...
- Page 17 INSTALLATION MANUAL STEP 23 To run the wire behind the spare tire carrier and through the vent in the tailgate it may be necessary to loosen one or two additional bolts of the tire carrier to create clearance for the wire. STEP 24 Open the tailgate and remove the trim piece of the interior of the tailgate using a trim...
- Page 18 INSTALLATION MANUAL STEP 25 Feed the wire through the vent in the tailgate while reaching inside the tailgate and feeding out of either of the “accessory ready” holes. You may choose to secure the wire to the existing wiring loom with zip ties for a cleaner feel.
- Page 19 INSTALLATION MANUAL STEP 28 Partially remove a section of the weather- stripping along the bottom of the trunk, near to the driver side of the vehicle and feed the wire through. Replace the weatherstripping and all interior trim panels when finished. Finish running the wire behind the bumper to where factory license plate light wiring is located.
- Page 20 INSTALLATION MANUAL STEP 31 Double check fitment and all hardware is secure. Congratulations, you are finished with the install of your License Plate Bracket and Comp Series Rear Bumper. 855-680-9595 NEED HELP?
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