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FBTT1-01
2005 -15 TOYOTA TACOMA
FRONT BUMPER
TOOLS
REQUIRED
- Plastic Fastener Remover/Flat
Head Screw Driver
- 1/2" & 3/8" Ratchet
- 3" to 6" 1/2" and 3/8" Extensions
- 10, 13, 14, 16 & 17 mm Sockets
- Snips/Shears
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Intermediate
- 1 (you) to 2 persons
Medium skill required, however
due to weight of items, help is
recommended.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 3 to 4 hours
Time to install this should only
take about three to four hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
MANUAL
REQUIRED
855-680-9595
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Related Manuals for DVB FBTT1-01
Summary of Contents for DVB FBTT1-01
- Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM FBTT1-01 2005 -15 TOYOTA TACOMA FRONT BUMPER TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - Plastic Fastener Remover/Flat - Intermediate - 3 to 4 hours Head Screw Driver - 1 (you) to 2 persons Time to install this should only - 1/2”...
- Page 2 INSTALLATION MANUAL STEP Begin by opening up all pieces included and inspecting them prior to install. If you are missing any components or have any questions prior to your install, please contact the company the item was purchased from. Hardware Included: (20) M8 25mm Bolts (8) M10 Nuts (20) M8 Split Washers...
- Page 3 INSTALLATION MANUAL STEP Remove the small plastic trim under each headlight. Pull the portion closest to the center of the truck out towards the front of the truck to release green body clip, and then pull the entire piece towards center of the truck. STEP Remove the 3 push pins on the top side of the bumper, and the two 10mm...
- Page 4 INSTALLATION MANUAL STEP Remove the two 10mm bolts on the bottom side of the bumper holding each wheel well in place, gently pull back the wheel well. STEP Near the top of the bumper in the wheel well, there is a hidden 10mm bolt that will need to be removed.
- Page 5 INSTALLATION MANUAL STEP Pull the side of the bumper out away from the vehicle. There are plastic pins, so a slight pressure will be needed. Once both side are released, you should be able to remove the entire plastic bumper and set it to the side. STEP Remove the aluminum crash bar removing the three 14mm nuts...
- Page 6 INSTALLATION MANUAL STEP Loosen the bolts on the face of the crash bar, this will allow you to easily remove the bar without trouble. STEP Using a 17mm socket, remove the tow hook (if installed). STEP On the same cross member, using the 17mm socket, remove the cross member extensions.
- Page 7 INSTALLATION MANUAL STEP Using a 12mm socket, remove the skid plate with the four bolts shown. STEP Remove the two supports to mount the skid plate using your 17mm socket. These will also not be reused. 855-680-9595 NEED HELP?
- Page 8 INSTALLATION MANUAL STEP Using a 14mm socket, drop the sway bar from the frame by removing the 2 bolts on each “U” bracket. You do not need to completely remove the sway bar. Your tear down is complete, and now you are ready to start installing your new DV8 bumper.
- Page 9 INSTALLATION MANUAL STEP Place the lower crossbar cover into place as shown. STEP The ends of this will go between the frame and the crossbar mounts. Reinstall the factory 14mm bolts loosely STEP Using the supplied 13mm bolts, washers, and nuts, loosely install the side bolts. Slightly tighten up the center section bolts so there is still movement in the bumper up and down, but not forward...
- Page 10 INSTALLATION MANUAL STEP Install your lights (R3.5E16W3W) at this time. Using the supplied 16mm nuts and washers, install the side wings onto the center section. You can tighten these down, however ensure the face of the wing lines up with the center section during the process.
- Page 11 INSTALLATION MANUAL STEP Then tighten the six black 13mm bolts on each side that attaches the center section to the crossbar cover. Tighten the four 14mm sway bar bolts to 37ft. lbs. as specified by factory. STEP Reinstall the small trim pieces under the headlight by sliding the far t closest to the tire) into the slot and pushing the green clip into place.
- Page 12 INSTALLATION MANUAL STEP Reinstall the grill. The bottom will not click into place like it did with the factory, however it is secured with the top bolts and clips. STEP Trimming the inner wheel well can be based on how you would like the inner fender to cover, however for most applications, we recommend trimming here.
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