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DIRECT MOUNTING TO UNDERGROUND
TANK
1.
Cut and thread both ends of a 2" pipe that will extend about
31" (79 cm) above the ground when installed in tank flange.
2.
Install this pipe in tank flange. Screw 2" standard pipe coupling
onto top of pipe.
3.
Cut a 1-1/4" pipe that will extend to at least 3" (8 cm) above
bottom of tank when screwed into tank adapter and tank
adapter is screwed into 2" coupling.
4.
Screw this pipe into tank adapter, then screw tank adapter into
2" coupling.
5.
Mount pump on tank adapter.
ISLAND INSTALLATION
1.
Install tank and piping per illustration.
2.
The threaded 1-1/4" suction pipe is to extend 32-1/2" (83 cm)
above island.
3.
Remove coupler from pedestal pipe by loosening set screws.
4.
Slip pedestal pipe/pump base assembly over suction pipe.
5.
Loosen screws in pump base to allow pedestal pipe to slide
down exposing end of suction pipe.
6.
Screw coupler onto suction pipe.
7.
Slide pedestal pipe into coupler, tighten set screws. Tighten
screws in pump base.
8.
Mount pump on coupler.
ELECTRICAL
1.
Install pump. Read and understand all the electrical wiring
instructions before proceeding.
2.
Remove cabinet top to expose FR700V pump for electrical
hookup. Cabinet can be disassembled by following the steps
outlined in "ASSEMBLY/DISASSEMBLY" section of this
manual.
3.
Remove pump's electrical junction box cover and straighten
the wires to make the stripped wire ends accessible outside of
the junction box.
WARNING: AUX. WIRE IS LIVE WIRE! The AUX. lead wire is
insulated and enclosed when shipped. Do not connect this wire
without first verifying the 'ON' line voltage of the wire for
compatibility to the equipment to be installed. Maximum amperage
on wire is 1 ampere. The wire must be insulated and enclosed in
the junction box if not used.
4.
Power to the unit should be supplied from a dedicated 20 amp
circuit breaker. No other equipment should be powered from
this breaker. Threaded rigid conduit, seal fittings and
conductor seal should be used. Provisions must be made to
break both legs of any AC circuit. Connect like colored pump
wires to supply wires. Ground wire must be connected.
5.
Fold wires into junction box and replace cover making sure
that gasket is in place. Make sure screws are seated so there
is no space between the cover and the junction box.
6.
Route wiring and rigid conduit through opening at base of
cabinet. Pump has 1/2" NPT threaded conduit port.
OPERATION INSTRUCTIONS
1.
Reset meter to 0 (if applicable).
2.
Remove nozzle from nozzle boot and move switch handle up.
This will turn the pump on.
3.
Insert nozzle into container to be filled. To minimize static
electricity buildup, keep nozzle in contact with container being
filled while filling container.
4.
Operate nozzle lever to dispense fluid.
5.
When desired amount of fluid has been dispensed, release
nozzle lever, remove nozzle from container, move switch
handle to down position to turn off pump, replace nozzle in
boot.
ASSEMBLY/DISASSEMBLY
Remove power to pump before removing cover. Drain liquid from
system before loosening any fittings to prevent excessive spillage.
Pump Cabinet (see FR702VR cabinet drawing)
Disassembly
1.
Pull off reset knob (item 26)
2.
Turn switch handle (item 2) to vertical position.
3.
Remove six screws (item 38) from cabinet top (item 7/7A).
4.
Remove top and set aside to expose pump and meter.
Assembly
1.
Replace cabinet top, making sure it slips over the meter and
the outside edges of the cabinet base (item 6/6A).
2.
Replace screws in cabinet top. Install the two screws in back
of cabinet before replacing side screws. Position top squarely
before tightening screws.
3.
Attach reset knob.
REPAIR
Motors needing repair should be taken to an authorized repair shop.
Pumps must be thoroughly flushed and drained before being taken
in for service.
If pump was used for a fluid other than a petroleum product, it must
be triple-rinsed and accompanied by an MSDS sheet indicating the
chemicals which have been pumped with the unit. Pumps not
adhering to these specifications may be refused service at the
repair shop.
MAINTENANCE
To keep pump running at its best, remove cabinet cover and
periodically perform the following procedures to the FR700V pump
(see FR700V pump drawing).
1.
Check pump strainer for dirt accumulation. To clean strainer,
remove strainer cover (item 58) and pull out screen (item 48).
2.
Remove pump rotor cover (item 64) and inspect vanes (item
51) for nicks, burrs or wear. Vane height should be no less
than .40" (10 mm) or damage to pump could result.
3.
Meter should operate maintenance free. However, certain
liquids can dry out while in meter housing, causing meter to
stop. If this happens, meter should be thoroughly cleaned (see
cleaning instructions below).
4.
Check hose (item 17) and nozzle (item 18) for wear or
damage. Defective hoses or nozzles are potential safety
hazards.
CLEANING INSTRUCTIONS
METER
Run a flushing fluid through meter. For a more thorough cleaning,
disassemble meter according to the "ASSEMBLY/DISASSEMBLY"
section, "Meter Chamber Assembly" subsection of the 800 C
manual. Rinse all meter components. Recalibrate meter following
calibration instructions in the 800C manual.
PUMP
Cleaning Seal (item 45):
Due to the precise method of this procedure, only attempt to clean
seal if all other troubleshooting solutions fail.
1.
Remove any oil or particulate material from optically flat metal
and carbon mating surfaces using a lint free cloth and methyl
alcohol.
2.
Visually check surfaces for damage such as nicks or wear.
3.
Replace seal if any damage is noted.
NOTE: Do not allow body oil or any grease to coat mating seal
surfaces as these surfaces must be clean and dry to properly seal.
2
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