Summary of Contents for Technisonic Industries Limited TDFM-600 Series
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TDFM-600/6000 MULTIBAND P25 AIRBORNE TRANSCEIVER Maintenance Manual TiL Document No. 06RE376 Revision B MARCH 2021 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca Copyright by Technisonic Industries Limited. All rights reserved.
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REVISION HISTORY [ 06RE376 ] SECTION EDITED DESCRIPTION DATE PAGE Original Issue JUN 2009 F.M. Global New Document template, Title Page layout changed Rev History page “edited by” column added Document split, Sections 5 to 8 now 1 to 5 4-A1 Updated MCU Block Diagram to Rev A (CR#09877) Sect 4&5...
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Information and Service Bulletins” and the software/firmware history index ( Getting Help For assistance with any of the Technisonic products, contact Technisonic Customer Product Service: Technisonic Industries Limited 240 Traders Boulevard Mississauga, Ontario L4Z 1W7 Phone: - 905-890-2113...
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WARRANTY INFORMATION The Model TDFM-600/6000 Transceiver is under warranty for one year from date of purchase. Failed units caused by defective parts, or workmanship should be returned to: Technisonic Industries Limited 240 Traders Boulevard Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113...
TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE OF CONTENTS Section Title Page SECTION 1 THEORY OF OPERATION INTRODUCTION ........................1-1 1.1.1 TDFM-600/6000 Series Overview ..................1-1 1.1.2 Transceiver Models TDFM-600/6000 Series Type I ............1-3 1.1.3 Transceiver Models TDFM-600/6000 Series Type II ............1-4 1.1.3...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Section Title Page SECTION 3 FACTORY TEST PROCEDURES FACTORY TEST PROCEDURES ..................3-1 TEST PROCEDURE REQUIREMENTS ................3-1 3.1.1 Equipment Required ......................3-1 3.1.2 Documentation Required ....................3-1 PRODUCTION TEST SEQUENCE ..................3-2 SECTION 4 SCHEMATICS and LAYOUTS INTRODUCTION ........................
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TECHNISONIC INDUSTRIES LIMITED www.til.ca LIST OF FIGURES Figure Title Page Typical TDFM-600/6000 Transceiver ................Functional Similarities of a Typical Portable Radio and the TDFM-600/6000 ....TDFM-600/6000 Transceiver - Internal Modules ............. The TDFM-600/6000 System Architecture ............... 1-10 1.5a TDFM-600/6000 Module A1 - The Microcontroller (MCU) Board ........1-11 1.5b...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TYPE II TDFM-600/6000 Transceiver – Exploded View ..............2-20 2.4.1A Heatsink Fan Mounting Screws ..................2-21 2.4.1B Heatsink 2-Pin Fan Connector Removed ................. 2-21 2.4.2A Screws Securing the Top Cover ..................2-22 2.4.2B Screws Securing the Bottom Cover ................. 2-22 2.4.2C...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca LIST OF TABLES Table Title Page TDFM-600/6000 SERIES TYPE I Transceiver – Configuration Overview ......1-8 TDFM-600/6000 SERIES TYPE II Transceiver – Configuration Overview ....... 1-9 MCU Sockets, Jumpers and Connectors ................1-12 MIC Level Adjust, Side Tone Adjust and RX Audio ............1-12 Sample of Type I Transceiver Label ..................
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TECHNISONIC INDUSTRIES LIMITED www.til.ca LIST OF FUNCTIONAL, SCHEMATIC AND COMPONMENT LAYOUT DIAGRAMS Figure No. Title Section TDFM-600/6000 Transceiver - Exploded View of Modules 012701 ....... 4-A TDFM-600/6000 Transceiver - System Block Diagram 014803 ........4-A A1 MODULE MICROCONTROLLER (MCU) SECTION P/N 013500-1 A1 Module Microcontroller (MCU) - Block Functional Diagram 014084A ....
TECHNISONIC INDUSTRIES LIMITED www.til.ca SECTION 1 – THEORY OF OPERATION INTRODUCTION TDFM-600/6000 series Type I transceivers have Part Numbers 011210-1 and 011210-2. TDFM-600/6000 series Type II transceivers have Part Numbers 011210-3 and 011210-4. The "-1,3" configuration denotes a green LED-matrix display, while the "-2,4" configuration denotes a red LED-matrix display.
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Each TDFM-600/6000 series radio may contain one, two or three separate RF band modules. The TDFM-600 series may have one or two bands installed and the TDFM-6000 will have three band modules installed. The TDFM-600 and 6000 series radios are designed to have different combinations of RF modules installed as required by the end user.
Simulcast, the optional AMS-6000 mode selector should be used in conjunction with the TDFM-600/6000 series transceivers. TDFM-600 series transceivers support dual band operation in two of the following bands: VHF (136 to 174 MHz) UHF Lo (403 to 470 MHz)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca 1.1.2 Transceiver Models TDFM-600/6000 Series Type II The TDFM-600/6000 Type II series of transceivers offer the most up-to-date, maximum performance technology including P25 CAI, P25 Trunking and AES with P25 OTAR. Note: Some features are extra cost options. Supports up to three bands (TDFM-6000) or two bands (TDFM-600) customized to your requirement.
TECHNISONIC INDUSTRIES LIMITED www.til.ca 1.1.3 Programming The TDFM-600/6000 transceivers must be programmed with Motorola CPS software. Additional options can be ordered to support operation within existing Motorola radio systems. Contact Technisonic sales department for further information. If you are familiar with the Motorola portable radio (XTS 3000), then this picture will show the similarities that exist with the TDFM-600/6000 front panel.
TECHNISONIC INDUSTRIES LIMITED www.til.ca 1.1.4 TDFM-600/6000 Models The TDFM-600/6000 Models contain four modules which are housed in a single chassis (see Figure 1.3). These modules and their sub-modules are described in the following paragraphs (Schematics and Layouts are also referenced, see Section 4):...
TECHNISONIC INDUSTRIES LIMITED www.til.ca 1.1.5 System Overview The TDFM-600/6000 transceiver is divided into five physical functional blocks. These divisions are shown in the block diagram of Figure 1.4 below. Note that the schematic diagrams for each module are provided in section 4. The theory of operation will refer to these schematics, as well as to the block diagrams given in this section.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE A1, MICROCONTROLLER (MCU) BOARD (Continued) MCU Connectors 25-pin connector at rear of MCU (transceiver) 2-pin connector for the external heatsink fan 26-pin connector for the interface cards (MCU top) BANDS 1 and 2 4-wire connection for power module to Band 2...
TECHNISONIC INDUSTRIES LIMITED www.til.ca The MCU-Input Filter and Protection The PTT (push-to-talk) 1,2,3 and M.UP, M.DN (of J1 pin 5,7,10,16, and 17) pass through input filter and protection circuits to access the MCU (U1). 1.2.2 The MCU-Audio Section The audio processor handles all audio to, from, and generated within the TDFM-600/6000.
TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE A4, FRONT PANEL ASSEMBLY The front panel assembly can be divided into 3 main parts: 1. the Front Panel (Keypad) board 2. the Display board 3. the Interconnect board Series 600 Series 6000 Front Panel Assembly 28v (Green)
TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE A4, FRONT PANEL (Continued) Note: E3 - Not used on TDFM 600 FIGURE 1.6 Front Panel Assembly Block Diagram 1.4.1 Module A4 – The Front Panel Assembly The Front Panel assembly consists of three sub-assemblies: the front panel interface board, the display board and the keypad board.
TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE A4, FRONT PANEL (Continued) 1.4.2 Module A4 – Front Panel Display Board The front panel display board includes three (3) alpha-numeric LED display modules (DISP1, DISP2, and DISP3). Each module has 2x8 characters for a total of 2x24 characters.
TECHNISONIC INDUSTRIES LIMITED www.til.ca SECTION 2 – TROUBLESHOOTING AND MODULE REPLACEMENT INTRODUCTION This section describes the procedure for trouble shooting and module replacement for the Technisonic TDFM-600/6000 Series Type I and Type II. ISOLATING PROBLEMS TO MODULES TYPE I As seen in section 1, the TDFM-600/6000 is broken into four (4) modules (assemblies) internally (see Figure 2.1), these modules are combined to create a complete unit.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued The next following sections describe the disassembly procedure step-by-step. NOTE: Module designation (e.g. A1 through A4) may not be a factual name applied to a module, but it is placed there for easier referencing and identification to help locate and ID parts.
TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.1 Removing the Heatsink Fan Remove the three (3) screws that secure the fan to the posts mounted on the back of the heatsink. See Figure 2.2.1A. This will expose a heatsink mounting screw after removing the fan.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.2 Removing the Top and Bottom Covers Remove all the screws holding the top and bottom covers. Begin with the 4 mounting screws located on the top side (labeled 4 through 7), then the 3 mounting screws located on the top (labeled 1*, 2, and 3).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued View with the top and bottom covers removed. See Figure 2.2.2C. FIGURE 2.2.2C The Top and Bottom Covers Removed 2.2.3 Removing the Heatsink Mounting Screws There are five (5) or six (6) black oxide screws mounted that secure the heatsink to the chassis depending on the age of the radio (Type I or Type II).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.4 Detaching the Heatsink Remove the 2 hex standoff screws from the 25-pin male DB-connector with a ¼ inch socket. See Figure 2.2.4A (labeled as A and B). FIGURE 2.2.4A The Heatsink 25-Pin Male DB-Connector Remove the 4 flush mount screws on the sides of the heat sink.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued Gently pull the heat sink away from the radio chassis as there are 2 or 3 mini-coax attached. See Figure 2.2.4C. FIGURE 2.2.4C Heatsink Pulled Away from the Chassis With a pair of needle nose pliers, grab the neck of the mini-coax connector on the RF module and gently twist up and away from the module.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued Heat sink detached from the radio transceiver. See Figure 2.2.4E. FIGURE 2.2.4E Heatsink Removed from Chassis TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.5 Removing Module A2 – Interface Board, Dual module Remove the two (2) screws holding the top Interface Board, Dual module. Pop the interface board off of each module and pull it out of the chassis. See Figure 2.2.5A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.6 Removing Module A3 – Interface Board Single module (Optional) If the radio has 3 bands, then flip chassis over and remove the two (2) screws on bottom single interface board. See Figure 2.2.6A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.7 Removing the Motorola Transceiver Module(s) Tray Remove the four (4) screws labeled A1. B1, C1, D1 securing the top tray to the chassis. See Figure 2.2.7A. FIGURE 2.2.7A Removing Transceiver Module(s) Tray (Top) Gently remove the transceiver modules tray away from the chassis.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.8 Removing Motorola Transceiver / MCU Module(s) Tray Remove the four (4) screws labeled A2, B2, C2, D2 securing the bottom tray holding the transceiver module and the MCU module. See Figure 2.2.7A. and Figure 2.2.8A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued FIGURE 2.2.8C Transceiver Module Tray Removed (top and bottom view) 2.2.9 Removing the MCU MODULE from tray Remove the 9 screws and washers holding MCU board from the bottom tray (7 into the board, 2 through the DB-15 connector body labeled 8 and 9 are longer).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.10 Transceiver module replacement To replace a transceiver module, just remove the 5 round-headed screws and lock washers that secure that particular module to the tray. See the tray bottom views in Figures 2.2.7.B and 2.2.10...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued 2.2.12 Disassembling Module A4 – Front Panel Module For removal of the front knobs, use the Xcelite ® tool LN-21 (1/16”) or equivalent to loosen knobs from potentiometer shaft. See Figure 2.2.12A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type I continued The keypad, display and interconnect board seen below in Figure 2.2.12C. Figure 2.2.12C The Keypad, Display and Interconnect Board Remove the 4 screws and the 4 split-washers securing the keypad board labeled A, B, C, and D as shown in Figure 2.2.12C.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca The display board is soldered to the interconnect board. To replace either, use the appropriate de-soldering tools for the job. FIGURE 2.2.12E The Display and Interconnect Board (top and bottom view) For unit re-assembly, just reverse the disassembly order to build the unit back up again.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca ISOLATING PROBLEMS TO MODULES TYPE II As seen in section 1, the TDFM-600/6000 is broken into four (4) modules (assemblies) internally (see figure 2.2), these modules are combined to create a complete unit. If the transceiver fails to operate correctly, the repair philosophy is to isolate the problem to one of the modules.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued The next following sections describe the disassembly procedure step-by-step. Module designation (e.g. A1 through A4) may not be a factual name applied to NOTE: a module, but it is placed there for easier referencing and identification to help locate and ID parts.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.1 Removing the Heatsink Fan Remove the three (3) screws that secure the fan to the posts mounted on the back of the heatsink. See figure 2.4.1A. This will expose a heatsink mounting screw after removing the fan.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.2 Removing the Top and Bottom Covers Remove all the screws holding the top and bottom covers. Begin with the 4 mounting screws located on the top side (labeled 4 through 7), then the 3 mounting screws located on the top (labeled 1*, 2, and 3).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued View with the top and bottom covers removed. See Figure 2.4.2C. FIGURE 2.4.2C The Top and Bottom Covers Removed 2.4.3 Removing the Heatsink Mounting Screws There are five (5) or six (6) black oxide screws mounted that secure the heatsink to the chassis depending on the age of the radio (Type I or Type II).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.4 Detaching the Heatsink Remove the 2 hex standoff screws from the 25-pin male DB-connector with a ¼ inch socket. See Figure 2.4.4A (labeled as A and B). FIGURE 2.4.4A The Heatsink 25-Pin Male DB-Connector Remove the 4 flush mount screws on the sides of the heat sink.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued Gently pull the heat sink away from the radio chassis as there are 2 or 3 mini-coax attached. See Figure 2.4.4C. FIGURE 2.2.4C Heatsink Pulled Away from the Chassis With a pair of needle nose pliers, grab the neck of the mini-coax connector on the RF module and gently twist up and away from the module.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued Heat sink detached from the radio transceiver. See Figure 2.4.4E. FIGURE 2.4.4E Heatsink Removed from Chassis TDFM-600/6000 Maintenance Manual TiL 06RE376B 2-26...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.5 Removing Module A2 – Interface Board, Dual module Remove the two (2) screws holding the top Interface Board, Dual module. Pop the interface board off of each module and pull it out of the chassis. See Figure 2.4.5A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.6 Removing Module A3 – Interface Board Single Module (Optional) If the radio has 3 bands, then flip chassis over and remove the two (2) screws on bottom single interface board. See Figure 2.4.6A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.7 Removing the Motorola Transceiver Module(s) Tray Remove the four (4) screws labeled A1. B1, C1, D1 securing the top tray to the chassis. See Figure 2.4.7A. FIGURE 2.4.7A Removing Transceiver Module(s) Tray (Top) Gently remove the transceiver modules tray away from the chassis.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.8 Removing Motorola Transceiver / MCU Module(s) Tray Remove the four (4) screws labeled A2, B2, C2, D2 securing the bottom tray holding the transceiver module and the MCU module. See Figure 2.4.7A. and/or Figure 2.4.8A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued FIGURE 2.4.8C Transceiver Module Tray Removed (top and bottom view) 2.4.9 Removing the MCU MODULE from tray Remove the 9 screws and washers holding MCU board from the bottom tray (7 into the board, 2 through the DB-15 connector body labeled 8 and 9 are longer).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued 2.4.10 Transceiver module replacement Note that the Type II transceiver modules cane be removed without disassembling the tray. Example module: Remove the two (2) screws holding the side bracket labeled that attaches the transceivers in both trays to the side of the chassis.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca 2.4.11 Removing Side Panels from Front Panel Module Remove the (4) screws labeled A through D. Remove the (4) screws labeled 1 through 4. FIGURE 2.4.11 Removal of the Side Panels from the Front Panel Assembly MODULE REPLACEMENT PROCEDURE –...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Next remove the three (3) hex nuts (13/32) and washers from the potentiometer shafts in Figure 2.4.12B. Now you can remove the front panel chassis plate. See Figure 2.4.12B. FIGURE 2.4.12B Removal of the Front Face Plate and Front Panel Chassis Plate...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued The keypad, display and interconnect board seen below in Figure 2.4.12C. Figure 2.4.12C The Keypad, Display and Interconnect board Remove the 4 screws and the 4 split-washers securing the keypad board labeled A, B, C, and D as shown in Figure 2.4.12D.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued The display board is soldered to the interconnect board. To replace either, use the appropriate de-soldering tools for the job. FIGURE 2.4.12E The Display and Interconnect board (top and bottom view) For unit re-assembly, just reverse the disassembly order to build the unit back up again.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca ISOLATING PROBLEMS TO MODULES TYPE II (HYBRID) As seen in section 1, the TDFM-600/6000 is broken into four (4) modules (assemblies) internally (see figure 2.1), these modules are combined to create a complete unit. If the transceiver fails to operate correctly, the repair philosophy is to isolate the problem to one of the modules.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II HYBRID continued The next following sections describe the disassembly procedure step-by-step. Module designation (e.g. A1 through A4) may not be a factual name applied to NOTE: a module, but it is placed there for easier referencing and identification to help locate and ID parts.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca 2.6.1 Identifying HYBRIDS A radio that has just (1) Type I module in a Type II radio is a hybrid. A radio can have any combination of bands, but just needs 1 or 2 Type I module(s) to make it a hybrid.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – Type II continued Removing the Interface Board, Dual Module 26-Pin Header: Remove the 26-pin header with small pliers. Just pull it out. See Figure 2.6.2B. Note: Place the 26-pin header into this...
TECHNISONIC INDUSTRIES LIMITED www.til.ca POST REPAIR TESTING After any service is performed on the TDFM-600/6000, you should perform a final test to ensure that the unit is operating within the specified parameters. If the unit does not operate according to these parameters, then the appropriate alignment procedures (if any) should be consulted.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca SECTION 3 - ALIGNMENT PROCEDURES FOR TDFM-600/6000 TRANSCEIVERS FACTORY TEST PROCEDURES This section provides information about the factory Alignment and Test procedures. All the test procedures are included in the Appendices of this document. See table below.
TECHNISONIC INDUSTRIES LIMITED www.til.ca PRODUCTION TEST SEQUENCE The flow chart of figure 3.1 shows the test sequence for the UUT after manufacturing. Perform the Final Test after replacing any modules in the radio. FIGURE 3.1 Production Test Sequence TDFM-600/6000 Maintenance Manual...
TECHNISONIC INDUSTRIES LIMITED www.til.ca SECTION 4 - SCHEMATICS INTRODUCTION This section contains a complete set of block diagrams, schematic diagrams and component layout (artwork) diagrams for the TDFM-600/6000 Transceiver. Schematic diagrams are foldout illustrations. The TDFM-600/6000 Motorola modules uses P/N 027325 and P/N 047353 (see section 2).
TECHNISONIC INDUSTRIES LIMITED www.til.ca DRAWING INDEX TABLE 4.2 REFERENCE TABLE SCHEMATICS and COMPONENT LAYOUT SECTIONED by MODULES TDFM-600/6000 Series Type I and II - Transceiver Final Assembly Assembly Display Parts List 011210-1,-2 Grn, Red TDFM-600/6000 Series Type I 012722-1lL,-2L Page 5-11,16...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca A4A1 FRONT PANEL BOARD (P/N) 003496-1 [28v and 28v NV new] Figure Schematic Figure Layout Parts List Page SN Start 003496-1 4.4.1.1 005427C 4.4.1.1a 009183D 012697-1J 5-57 003496-1 4.4.1.1 005427C 4.4.1.1a 009183D 012697-1H 003496-1 4.4.1.1 005427C 4.4.1.1a...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TDFM 6000 SERIES TYPE II A4 FRONT PANEL ASSEMBLY CONFIGURATION SECTION Block Diagram 014085 Fig. 4.4.0 Configuration Display Display 013535 Green Parts List Page SN Start SN End 013535-1 012711-1E 5-67 013535-2 012711-2E 5-68 013535-1,2 012711D...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca A4 FRONT PANEL BOARD (P/N) 003496-2 [28v and 28v NV new] Figure Schematic Figure Layout Parts List Page SN Start 003496-2 4.4.1.1 005427C 4.4.1.1a 009183D 012697-2J 5-73 003496-2 4.4.1.1 005427C 4.4.1.1a 009183D 012697-2H 003496-2 4.4.1.1 005427C 4.4.1.1a...
5V Green, Red 5V Green, Red 28V NV 28V NV 5V NV 5V NV Common to both TDFM-600 Series Type I and TDFM-6000 Series Type II A4A2 - Display Board A4A3 - Interface Board TDFM-600/6000 Maintenance Manual TiL 06RE376B 4-12...
(8) MANU – This column contains the appropriate part number for the part. When available the manufacturer of each part is identified in this column. (9) TiL No – This column contains Technisonic Industries Limited Part Number (where applicable) for the part.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca 5.3.2 PARTS LISTS ENCLOSED IN THIS SECTION Module Module Series Assembly Parts List Page Designation Description Type Number Number TDFM-600/6000 (Green, Red) Final Assembly (Green) Type I 011210-1 012722-1L 5-11 Final Assembly (Red) Type I 011210-2...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca PARTS LISTS ENCLOSED IN THIS SECTION (continued) Type II FPanel SubAssy 28 & 5v (Grn) 013536-1 012712-1C 5-80 Type II FPanel SubAssy 28 & 5v (Red) 013536-2 012712-2C 5-81 Type II FPanel SubAssy 28v NV or 5v N...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TDFM-600/6000 TDFM-600/6000 SERIES TYPE I TRANSCEIVER SERIES TYPE II TRANSCEIVER PN 011210-1 (GRN Display) PN 011210-3 (GRN Display) PN 011210-2 (RED Display) PN 011210-4 (RED Display) MODULE A1 MODULE A1 MCU Board - P/N 013500-1 MCU Board - P/N 013500-1...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.3 ASSEMBLY LISTING FOR TDFM-600/6000 MULTIBAND P25 AIRBORNE TRANSCEIVER P/N 011210-1 (green) and P/N 011210-2 (red) SERIES TYPE I Description Part No. Block Schema Artwork Parts List TDFM-600/6000 (green) 011210-1 014083 012722-1 TDFM-600/6000 (red) 011210-2...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.3 ASSEMBLY LISTING (continued) FRONT PANEL CONFIGURATIONS (page 1) TDFM-600 28 VOLT - P/N 013527-1 (green) 28 VOLT - P/N 013527-2 (red) DESCRIPTION Block Schema Artwork P/List 013527-1 (green) Front Panel Final Assy 014085 012703...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.3 ASSEMBLY LISTING (continued) FRONT PANEL CONFIGURATIONS (page 2) TDFM-600 28 VOLT NV - P/N 013531-1 DESCRIPTION Block Schema Artwork P/List Front Panel Final Assy 013531-1 014085 012707 003496-1 (new) 005427 009183 012697-1 Front Panel Board...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.4 ASSEMBLY LISTING FOR TDFM-600/6000 MULTIBAND P25 AIRBORNE TRANSCEIVER P/N 011210-3 (green) and P/N 011210-4 (red) SERIES TYPE II Description Part No. Block Schema Artwork Parts List TDFM-600/6000 (green) 011210-3 (Note) 014083 012722-3 TDFM-600/6000 (red)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.4 ASSEMBLY LISTING (continued) FRONT PANEL CONFIGURATIONS (page 1) TDFM-6000 28 VOLT - P/N 013535-1 (green) 28 VOLT - P/N 013535-2 (red) DESCRIPTION Block Schema Artwork P/List 013535-1 (green) Front Panel Final Assy 014085 012711...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.4 ASSEMBLY LISTING (continued) FRONT PANEL CONFIGURATIONS (page 2) TDFM-6000 28 VOLT NV - P/N 013539-1 DESCRIPTION Block Schema Artwork P/List Front Panel Final Assy 013539-1 014085 012715 003496-2 (new) 005427 009183 012697-2 Front Panel Board...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-1L USED ON: TDFM-600/6000 DIGITAL FM MULTIBAND TRANSCEIVER - GREEN ASSEMBLY No: 011210 -1 DATE: Jan.03 / 2002 ORIGINATOR: J RORKE PARTS LIST No: 012722-1 - FOR OPTIONAL FRONT PANEL ASSEMBLIES SEE E.R. 011210 ...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-1L Front Panel 10 TDFM-600 Assembly 1&2 Band 013527 Front Panel TDFM-6000 Assembly 3 Band 013535 11 TDFM-600 Heatsink Assembly 1 Band 013526-3 TDFM-600 Heatsink Assembly 2 Band 013526-1 TDFM-6000 Heatsink Assembly...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-1L TDFM-600 1 BAND Screw 2-56 x 1/4" PP S/S 2-56 x 1/4" PP S/S TDFM-600 2 BAND Screw 2-56 x 1/4" PP S/S 2-56 x 1/4" PP S/S TDFM-6000 Screw 2-56 x 1/4" PP S/S 2-56 x 1/4"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-1L 4-40 x 1/4" Socket Cap, Screw Black Oxide 4-40 x 1/4" S BO 4-40 x 5/16" Socket Cap, Screw Black Oxide 4-40 x 5/16" S BO 4-40 x 3/16" Flat Philips 4-40 x 3/16"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-1L ALT. 800/2 Identifab 029316 ALT. 800/3 Identifab 039397 VHF - FCC ID - P2085A 32 TDFM-600 - Band 1 Label XTS 3000 Identifab 029337 UHF LO - FCC ID - P2086A 33...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-2L USED ON: TDFM-600/6000 DIGITAL FM MULTIBAND TRANSCEIVER - RED ASSEMBLY No: 011210 -2 DATE: Jan.03 / 2002 ORIGINATOR: J RORKE PARTS LIST No: 012722-2 - FOR OPTIONAL FRONT PANEL ASSEMBLIES SEE E.R. 011210 ...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-2L Front Panel 10 TDFM-600 Assembly 1&2 Band 013527 Front Panel TDFM-6000 Assembly 3 Band 013535 Heatsink 11 TDFM-600 Assembly 1 Band 013526-3 Heatsink TDFM-600 Assembly 2 Band 013526-1 Heatsink TDFM-6000 Assembly...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-2L 2-56 x 1/4" PP TDFM-600 1 BAND Screw 2-56 x 1/4" PP S/S 2-56 x 1/4" PP TDFM-600 2 BAND Screw 2-56 x 1/4" PP S/S 2-56 x 1/4" PP TDFM-6000 Screw 2-56 x 1/4"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-2L 4-40 x 1/4" Socket Cap, Screw Black Oxide 4-40 x 1/4" S BO 4-40 x 5/16" Socket Cap. Screw Black Oxide 4-40 x 5/16" S BO 4-40 x 3/16" Flat Philips 4-40 x 3/16"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-2L ALT. 800/2 Identifab 029316 ALT. 800/3 Identifab 039397 VHF - FCC ID - P2085A 32 TDFM-600 - Band 1 Label XTS 3000 Identifab 029337 UHF LO - FCC ID - P2086A 33...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N USED ON: TDFM-600/6000 DIGITAL FM MULTIBAND TRANSCEIVER SERIES II - GREEN ASSEMBLY No: 011210-3 DATE: Jan.03 / 2002 ORIGINATOR: J RORKE PARTS LIST No: 012722-3 - FOR OPTIONAL FRONT PANEL ASSEMBLIES SEE E.R. 011210 ...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N TDFM 600 2 BAND Mounting Block Side Tray XTS-5000 CNC Metal 038643-2 TDFM 6000 Mounting Block Side Tray XTS-5000 CNC Metal 038643-2 TDFM 600 Mounting Block Front Tray XTS-5000 CNC Metal...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N Interface Board TDFM-6000 Assy. Single Module XTS-5000 033595-1 Interface Board Single Module XTS-3000 ALT. Assy. (HYBRID) 013509-1 Front Panel 16 TDFM-600 Assembly 1 & 2 Band 013527 Front Panel TDFM-6000 Assembly...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N TDFM-600 1 BAND Flexible PCB Assy. XTS-5000 Easi 033591-1 TDFM-600 2 BAND Flexible PCB Assy. XTS-5000 Easi 033591-1 TDFM-6000 Flexible PCB Assy. XTS-5000 Easi 033591-1 Cut original into 3 pieces. 0.8"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N 2-56 x 1/4" PP Screw XTS-3000 2 Band ALT. HYBRID #2 Lockwasher TDFM-600 HYBRID 3/5,5/3 Lockwasher XTS-3000 1 Band #2 Lockwasher Lockwasher XTS-3000 2 Band ALT. HYBRID 4-40 x 5/16" PP Screw 4-40 x 5/16"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N 4-40 x 3/16" FP TDFM-600 1 BAND Screw 4-40 x 3/16" FP S/S 4-40 x 3/16" FP TDFM-600 2 BAND Screw 4-40 x 3/16" FP S/S 4-40 x 3/16" FP TDFM-6000 Screw 4-40 x 3/16"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-3N ALT. 800/1 Identifab 029315 ALT. 800/2 Identifab 029316 ALT. 800/3 Identifab 039397 ALTERNATE FOR EACH VHF - FCC ID - T1085 42 BAND Label XTS-5000 Identifab 049466 ALTERNATE FOR EACH UHF LO - FCC ID - T1086...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N USED ON: TDFM-600/6000 DIGITAL FM MULTIBAND TRANSCEIVER SERIES II - RED ASSEMBLY No: 011210-4 DATE: Jan.03 / 2002 ORIGINATOR: J RORKE PARTS LIST No: 012722-4 - FOR OPTIONAL FRONT PANEL ASSEMBLIES SEE E.R. 011210 ...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N TDFM 600 2 BAND Mounting Block Side Tray XTS-5000 CNC Metal 038643-2 TDFM 6000 Mounting Block Side Tray XTS-5000 CNC Metal 038643-2 TDFM 600 Mounting Block Front Tray XTS-5000 CNC Metal...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N TDFM-6000 Interface Board Assy. Single Module XTS-5000 033595-1 Single Module XTS-3000 ALT. Interface Board Assy. (HYBRID) 013509-1 16 TDFM-600 Front Panel Assembly 1 & 2 Band 013527 TDFM-6000 Front Panel Assembly...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N TDFM-600 1 BAND Flexible PCB Assy. XTS-5000 Easi 033591-1 TDFM-600 2 BAND Flexible PCB Assy. XTS-5000 Easi 033591-1 TDFM-6000 Flexible PCB Assy. XTS-5000 Easi 033591-1 Cut original into 3 pieces. Foam For Module 0.8"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N #2 Lockwasher TDFM-600 HYBRID 3/5,5/3 Lockwasher XTS-3000 1 Band #2 Lockwasher Lockwasher XTS-3000 2 Band ALT. HYBRID 4-40 x 5/16" Pan Philips 4-40 x 5/16" PP Screw 4-40 x 1/4" Pan Philips 4-40 x 1/4"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N 4-40 x 3/16" FP TDFM-600 2 BAND Screw 4-40 x 3/16" FP S/S 4-40 x 3/16" FP TDFM-6000 Screw 4-40 x 3/16" FP S/S 4-40 x 5/16" Flat Philips 4-40 x 5/16" FP 100...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 012722-4N ALT. 800/2 Identifab 029316 ALT. 800/3 Identifab 039397 ALTERNATE FOR EACH VHF - FCC ID - T1085 42 BAND Label XTS-5000 Identifab 049466 ALTERNATE FOR EACH UHF LO - FCC ID - T1086...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MCU BOARD Parts List 012668-1AJ USED ON: TDFM-600/6000 MCU BOARD ASSEMBLY No: 013500-1 DATE: December 10 / 2001 ORIGINATOR: J RORKE PARTS LIST No: 012668-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MCU BOARD Parts List 012668-1AJ U1,U10 SW REG. Switching Power Supply SOIC National LM2578AM Level Shifter SOIC Motorola MC14504BD Microproces 16 MHZ /128 K Motorola MC68HC912DG128ACPV 6000 BOOTL TIL PROGRAM OADER TDFM-600/6000 06S115 TIL PROGRAM TDFM-600/6000...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MCU BOARD Parts List 012668-1AJ LACING CORD LACING CORD WHITE RTV 162 For U7 & U8 Heatsink Audio Amplifier Heatsink Block 018584 4-40 X For U7 & U8 Screw 1/2" S/S Pan Phillips 4-40 X 1/2" P P S/S...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE POWER BOARD Parts List 012683-1F USED ON: TDFM-600/6000 MODULE POWER BOARD ASSEMBLY No: 013511-1 DATE: Sep 14, 2004 ORIGINATOR: JON RORKE PARTS LIST No: 012683-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, DUAL MODULE Parts List 012682-1D USED ON: TDFM-600/6000 DUAL MODULE INTERFACE BOARD ASSEMBLY No: 013510-1 DATE: DEC 12, 2001 ORIGINATOR: JON RORKE PARTS LIST No: 012682-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, SINGLE MODULE Parts List 012681-1E USED ON: TDFM-600/6000 SINGLE MODULE INTERFACE BOARD ASSEMBLY No: 013509-1 DATE: DEC 13,2001 ORIGINATOR: JON RORKE PARTS LIST No: 012681-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, XTS-5000 DUAL Parts List 032798-1G USED ON: XTS-5000 DUAL INTERFACE BOARD ASSEMBLY ASSEMBLY No: 033596-1 DATE: 7 MAY 2004 ORIGINATOR: J RORKE PARTS LIST No: 032798-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, XTS-5000 SINGLE Parts List 032797-1H USED ON: TDFM-600/6000 XTS-5000 SINGLE INTERFACE BOARD ASSEMBLY No: 033595-1 DATE: MAY 7, 2004 ORIGINATOR: J. RORKE PARTS LIST No: 032797-1 Item Reference Part Value Parameters Package Manu TiL Number Lot # 0.031"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, XTS-3000/5000 DUAL Parts List 042802-1G USED ON: XTS-5000 DUAL MODULE INTERFACE (3/5) ASSEMBLY ASSEMBLY No: 043600 -1 DATE: APR 27, 2004 ORIGINATOR: J RORKE PARTS LIST No: 042802-1 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERFACE BOARD, XTS-5000/3000 DUAL Parts List 042803-1G USED ON: XTS-5000 DUAL MODULE INTERFACE (5/3) ASSEMBLY ASSEMBLY No: 043601-1 DATE: APR 27, 2004 ORIGINATOR: JON RORKE PARTS LIST No: 042803-1 Item Reference Part Value Parameters Package Manu...
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TDFM-600 FRONT PANEL CONFIGURATIONS TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V PARTS LIST 012703-1E USED ON: TDFM-600 FRONT PANEL ASSEMBLY 28V - GREEN ASSEMBLY No: 013527-1 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012703-1 Item Reference...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V PARTS LIST 012703-2E USED ON: TDFM-600 FRONT PANEL ASSEMBLY 28V - RED ASSEMBLY No: 013527-2 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012703-2 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V PARTS LIST 012705-1E USED ON: TDFM-600 FRONT PANEL ASSEMBLY 5V - GREEN ASSEMBLY No: 013529-1 DATE: December 12 / 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012705-1 Item Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V PARTS LIST 012705-2E USED ON: DFM-600 FRONT PANEL ASSEMBLY 5V - RED ASSEMBLY No: 013529-2 DATE: December 12 / 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012705-2 Item Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V NV PARTS LIST 012707-1E USED ON: TDFM-600 FRONT PANEL ASSEMBLY 28V NV ASSEMBLY No: 013531-1 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012707-1 Item Qty Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V NV PARTS LIST 012709-1E USED ON: TDFM-600 FRONT PANEL ASSEMBLY 5V NV ASSEMBLY No: 013533-1 DATE: DEC 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012709-1 ASSY Item Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL BOARD 28v PARTS LIST 012697-1J USED ON: TDFM-600 FRONT PANEL BOARD 28V ASSEMBLY NUMBER: 003496-1 DATE: DEC. 07/2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST NUMBER: 012697-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL BOARD 5v PARTS LIST 012719-1J USED ON: TDFM-600 FRONT PANEL BOARD 5V ASSEMBLY NUMBER: 013543-1 DATE: FEB. 19/2002 ORIGINATOR: STEVE MCINTOSH PARTS LIST NUMBER: 012719-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca (NV) FRONT PANEL BOARD 28v PARTS LIST 012720-1E USED ON: TDFM-600 FRONT PANEL BOARD 28V NV ASSEMBLY No: 013544-1 DATE: FEB. 19, 2002 ORIGINATOR: Steve McIntosh PARTS LIST No: 012720-1 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca (NV) FRONT PANEL BOARD 5v PARTS LIST 012721-1D USED ON: TDFM-600 FRONT PANEL BOARD 5V NV ASSEMBLY No: 013545-1 DATE: FEB. 19, 2002 ORIGINATOR: JON RORKE PARTS LIST No: 012721-1 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca DISPLAY BOARD PARTS LIST 982506-1B USED ON: TFM DISPLAY BOARD GREEN ASSEMBLY No: 983372-1 DATE: MAR 2, 1999 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 982506-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca DISPLAY BOARD PARTS LIST 982506-2B USED ON: TFM DISPLAY BOARD RED ASSEMBLY No: 983372-2 DATE: MAR 2, 1999 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 982506-2 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERCONNECT BOARD PARTS LIST 012700-1E USED ON: TDFM-600/6000 FRONT PANEL INTERCONNECT BOARD ASSEMBLY No: 003497-1 DATE: DEC 10, 2001 ORIGINATOR: JON RORKE PARTS LIST No: 012700-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012704-1C USED ON: TDFM-600 FRONT PANEL SUBASSEMBLY 28V GREEN ASSEMBLY No: 013528-1 DATE: DEC 19, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012704-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012704-2C USED ON: TDFM-600 FRONT PANEL SUBASSEMBLY 28V RED ASSEMBLY No: 013528-2 DATE: DEC 19, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012704-2 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012708-1D USED ON: TDFM-600 FRONT PANEL SUB-ASSEMBLY NV ASSEMBLY No: 013532 -1 DATE: DEC 19 / 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012708-1 ASSY Item Reference Part Value Parameters Package...
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TDFM-6000 FRONT PANEL CONFIGURATIONS TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V PARTS LIST 012711-1E USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 28V - GREEN ASSEMBLY No: 013535-1 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012711-1 Item Reference...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V PARTS LIST 012711-2E USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 28V - RED ASSEMBLY No: 013535-2 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012711-2 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V PARTS LIST 012713-1D USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 5V GREEN ASSEMBLY No: 013537-1 DATE: DEC 12 / 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012713-1 Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V PARTS LIST 012713-2D USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 5V RED ASSEMBLY No: 013537-2 DATE: DEC 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012713-2 Item Reference Part Value Parameters Package Manu...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 28V NV PARTS LIST 012715-1E USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 28V NV ASSEMBLY No: 013539 -1 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012715-1 Item Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL ASSEMBLY 5V NV PARTS LIST 012717-1E USED ON: TDFM-6000 FRONT PANEL ASSEMBLY 5V NV ASSEMBLY No: 013541 -1 DATE: December 12, 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012717-1 Item Reference Part Value Parameters...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL BOARD 28v PARTS LIST 012697-2J USED ON: TDFM-6000 FRONT PANEL BOARD 28V ASSEMBLY NUMBER: 003496-2 DATE: DEC. 07/2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST NUMBER: 012697-2 Item Qty Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL BOARD 5v PARTS LIST 012719-2J USED ON: TDFM-6000 FRONT PANEL BOARD 5V ASSEMBLY NUMBER: 013543-2 DATE: FEB. 19/2002 ORIGINATOR: STEVE MCINTOSH PARTS LIST NUMBER: 012719-2 Item Qty Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca (NV) FRONT PANEL BOARD 28v PARTS LIST 012720-2E USED ON: TDFM-6000 FRONT PANEL BOARD 28V NV ASSEMBLY No: 013544-2 DATE: FEB. 19/2002 ORIGINATOR: Steve McIntosh PARTS LIST No: 012720-2 Item Reference Part Value Parameters Package Manu...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca (NV) FRONT PANEL BOARD 5v PARTS LIST 012721-2D USED ON: TDFM-6000 FRONT PANEL BOARD 5V NV ASSEMBLY No: 013545-2 DATE: FEB. 19/2002 ORIGINATOR: JON RORKE PARTS LIST No: 012721-2 Item Qty Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca DISPLAY BOARD PARTS LIST 982506-1B USED ON: TFM DISPLAY BOARD GREEN ASSEMBLY No: 983372-1 DATE: MAR 2, 1999 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 982506-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca DISPLAY BOARD PARTS LIST 982506-2B USED ON: TFM DISPLAY BOARD RED ASSEMBLY No: 983372-2 DATE: MAR 2, 1999 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 982506-2 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca INTERCONNECT BOARD PARTS LIST 012700-1E USED ON: TDFM-600/6000 FRONT PANEL INTERCONNECT BOARD ASSEMBLY No: 003497-1 DATE: DEC 10, 2001 ORIGINATOR: JON RORKE PARTS LIST No: 012700-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012712-1C USED ON: TDFM-6000 FRONT PANEL SUBASSEMBLY 28V GREEN ASSEMBLY No: 013536-1 DATE: DEC 19, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012712-1 Item Qty Reference Part Value Parameters Package Manu...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012712-2C USED ON: TDFM-6000 FRONT PANEL SUBASSEMBLY 28V RED ASSEMBLY No: 013536-2 DATE: DEC 19, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012712-2 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL SUB-ASSEMBLY PARTS LIST 012716-1E USED ON: TDFM-6000 FRONT PANEL SUB-ASSEMBLY NV ASSEMBLY No: 013540 -1 DATE: December 19 / 2001 ORIGINATOR: STEVE MCINTOSH PARTS LIST No: 012716-1 ASSY Item Reference Part Value Parameters Package...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Heatsink (for 2 bands) PARTS LIST 012702-1G USED ON: TDFM-600 HEATSINK ASSEMBLY (2 BAND) ASSEMBLY No: 013526-1 DATE: DEC 11, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012702-1 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Heatsink (for 2 bands) PARTS LIST 012702-1G SCREW 4-40 x 3/8" Pan Phil, Black Oxide 4-40 x 3/8" PP BO SCREW 4-40 x 5/16" Pan Phil, S/S 4-40 x 5/16" PP S/S SCREW 4-40 x 9/16" Pan Phil, S/S 4-40 x 9/16"...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Heatsink (for 3 bands) PARTS LIST 012702-2G USED ON: TDFM-6000 HEATSINK ASSEMBLY (3 BAND) ASSEMBLY No: 013526-2 DATE: DEC 11, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012702-2 Item Reference Part Value Parameters Package Manu TiL Number...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Heatsink (for 1 band) PARTS LIST 012702-3G USED ON: TDFM-600 HEATSINK ASSEMBLY (1 BAND) ASSEMBLY No: 013526-3 DATE: DEC 11, 2001 ORIGINATOR: J. RORKE PARTS LIST No: 012702-3 Item Reference Part Value Parameters Package Manu TiL Number...
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APPENDIX A TDFM-600/6000 TRANSCEIVER P/N 011210-x Software/Firmware History Index...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca APPENDIX A Doc No: SHI 12-01 SOFTWARE/FIRMWARE Date Issued: 2009-12-07 HISTORY INDEX Date Revised: TDFM-600/6000 Series Software (Type I only) Software revisions are recommended if experiencing related difficulty as described below. The term “software” refers to the main Technisonic software which runs the entire radio.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca APPENDIX A TDFM-600/6000 Series Software (Type I and II) Software revisions are recommended if experiencing related difficulty as described below. The term “software” refers to the main Technisonic software which runs the entire radio. The term “firmware” refers to the software that runs the RF sub assemblies which are part of the radio.
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DOCUMENT NO: 016310 REVISION: FEBRUARY 23, 2009 DATE OF ISSUE: Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix B TDFM-600/6000/636 Front Panel / MCU Board Alignment /Test Procedure Note: For the purposes of the alignment, the radio will become a TDFM-6148 regardless of the intended model number. General: • Connect the front panel to the MCU board.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix B • In the case of TDFM 636 use TIL P/N 03S099: TVX.S19” where “X” is the latest revision as indicated in the software revision table. • After the file has been selected, the download should start. The radio will show a status bar graph.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix B • Make the same adjustments for UHF and 800 using 425 MHz, and 866 MHz respectively. Switch the selector on the TDFM-600/6000 adaptor box to select the band as well. Final: • Remove the jumper JP1 from the MCU board. The radio should continue to operate.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix B PRODUCTION SOFTWARE RELEASE TABLE SOFTWARE #: 02S078 DESCRIPTION: TDFM 6000 MCU FIRMWARE FILE NAME: TRX.S19 DATE: RECEIVED BY RELEASED BY RELEASE # JUNE 06/2006 J RORKE TR18 – 02S078 REV V JULY 21/2006 J RORKE TR19 –...
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DOCUMENT NO: 016312 REVISION: DATE OF ISSUE: FEBRUARY 23, 2009 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix C TDFM-600/6000 I & II Final Alignment Procedure Note: This procedure is for radios with REV J or higher MCU boards installed. The radio should be fully assembled with all RF modules installed. GENERAL: • Set bench power supply to 0 volts and current limit to 1A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix C SETTING TRANSMIT POWER LEVELS: • While still connected to module with Tuner software, go to “Low Power Setting” in “Transmitter Settings” menu. • Follow Tuner Software instructions for setting low power for the entire band of module.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix C AUDIO LEVEL SETTINGS: • Set the radio to band 1 channel 001. • Connect the CMT to the band 1 antenna connector and set the signal generator to the frequency that was programmed to that band, 1 kHz audio at 3 kHz deviation. Set the RF level to 1 mV.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix C TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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046363 REVISION: DATE OF ISSUE: March 26, 2004 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix D This procedure describes how to perform the final “quick check” on the TDFM600/6000 series radios. Before this test is performed standard test frequencies should be programmed in each module of the Unit Under Test or (UUT).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix D UHF-HI CHAN CHAN. NAME FREQ. PL TONE DPL TONE MODE BNDW 450.000AW NONE NONE 481.000AW NONE NONE 512.000AW NONE NONE 481.00PLW 103.5 481.0DPLW 152 OR 023 450.000DN 481.000DN 512.000DN 450.000AW NONE NONE 481.000AW NONE NONE 512.000AW...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix D The following tests will be performed with this configuration loaded into the DUT. TX POWER: HIGH & LOW TX MODULATION LEVEL SIDE TONE LEVEL TX TONE LEVEL TX FREQUENCY ERROR TX MOD FIDELITY (DIGITAL)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix D Transmitter Testing Set the radio for hi power and key band 1. Check the TX power is within spec. for the band selected. Power should be with in these limits: TABLE 2: POWER SETTINGS OF EACH BAND...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix D Receiver Testing Switch module to channel 1 on the current band. Switch to “RX mode” on tester. Inject a signal of 1mV (-47dbm) in the radio with a 1 KHz tone with 3 kHz modulation. Check RX distortion is <...
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016314 REVISION: DATE OF ISSUE: FEBRUARY 19, 2009 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix E TDFM-600/6000 FINAL ACCEPTANCE TEST PROCEDURE Note: The radio should be fully assembled with all RF modules installed, lids and screws. General: • Set bench power supply to 28 volts and current limit to 5A.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix E • Press each of the number keys and the # and * keys to check for DTMF and number key operation. • Connect the TX audio cable to the CMT audio generator. • Set the audio generator to +10dBm at 1 kHz.
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REJECT TEST TECHNICIAN: DATE: QUALITY CONTROL: DATE: Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd. This document may not in whole or in part, be duplicated or disclosed or used for manufacture of the part...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix F TDFM-600/6000 TEST DATA SHEET Power up Tests: Software version: LEDs light up during 1st half of start up: (Y/N) Model number displayed at start up: LEDs turn off during 2nd half of start up:...
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04RE336 REVISION: DATE OF ISSUE: JUNE 20, 2008 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G TDFM-600/6000/7000 TRANSCEIVER TYPE I & II CPS PROGRAMMING QUICK REFERENCE GUIDE INTRODUCTION This document is a brief overview on the programming procedures pertaining to the CPS software used to program our TDFM600/6000/7000 series of FM transceivers. The document is divided into two sections Type I and Type II modules.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G NOTE: The order in which these items are selected will determine what items are displayed from left to right. Only three items can be displayed at one time, this also applies to the trunking menus. If additional menus were selected you can access them by using the UP and DN buttons on the radio’s keypad.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G 1.3 CONFIGURING PERSONALITIES The radio’s personalities are defined by frequencies, tones, modulation type and bandwidth for each individual channel. To program the personalities: • Click on “CONVENTIONAL” in the tree • Click on “CONVENTIONAL PERSONALITY” There may be one or more personalities listed •...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G modified to select either “NON ASTRO” for analog FM or “ASTRO” for P25 CAI modulation. TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G • “TRANSMIT EMPHASIS”: Should be checked. • “REVERSE BUSRST”: Checked • “HOT KEYPAD”: Checked if you want “DTMF” dialing on front panel when transmitting. • “TRANSMIT POWER LEVEL”: This is the default power setting for this channel.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G • With the codeplug open click on “TOOLS” then “CLONING” then “CLONE RADIO” • Click on “READ SERIAL NUMBER” tab and wait for serial number to change • Click on “PROGRAM RADIO” tab and wait for “WRITE SUCCESSFUL” popup The band module is now programmed with the new information.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix G Save the codeplug after you have entered all your data. Then download the file to the band required as described above (1.7 PROGRAMMING THE CODEPLUG INTO THE BAND MODULE). Test & verify the programming.
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076447 REVISION: DATE OF ISSUE: MAY 22, 2007 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix H QUICK FUNTIONAL TEST Introduction This document describes how to perform a quick functional check of the TDFM 6000 and 7000 series radios. This test should be performed after a radio has been programmed or if the firmware has been upgraded in the field.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca APPENDIX I – TONE COMPARISION CHART APPENDIX I MOTOROLA TONE /CODE TABLE TIL TFM 138/403/30/500 SERIES CTCSS TONE SET TDFM 6000/7000 SERIES TONE # FREQ. TONE # FREQ. PL(HZ)/MOT CODES DPL CODES 67.0 67.0 33.0 69.3 71.9...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca APPENDIX I – CTCSS/PL CROSS REFERENCE CHART CTCSS/PL CROSS REFERENCE TABLE CTCSS/PL CTCSS/PL MOTOROLA WULFSBERG MOTOROLA WULFSBERG FREQ. TONE # TONE # CODE CODE CODE FREQ. TONE # TONE # CODE CODE CODE 67.0 33.0 71.9 35.4...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca APPENDIX J – MODULE BAND SPLITS APPENDIX J TYPE I MODULE BAND SPLITS RECEIVE ,TRANSMIT RECEIVE ,TRANSMIT RECEIVE ,TRANSMIT UHF LO RECEIVE ,TRANSMIT RECEIVE ,TRANSMIT UHF HI RECEIVE ,TRANSMIT 806.0125 TRANSMIT ONLY 824.9875 TRANSMIT ONLY 851.0125 RECEIVE ,TRANSMIT 868.9875...
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066408 REVISION: DATE OF ISSUE: JAN 30, 2006 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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REVISION HISTORY [ 066408 ] SECTION DESCRIPTION DATE - PAGE - Original Issue Jan 30/06...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K INTRODUCTION The purpose of this document is to outline what factory default parameters and frequencies are programmed in the various RF modules that are used in the TDFM 600/6000/7000 series multiband radios. The TDFM 600/6000/7000 series radios have multiband capability and may contain 2 bands in the 600, up to 3 separate bands in the 6000 and up to 4 in the 7000.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K 2.0 Code Plug Tables 1 to 8 The following tables outline all the global default settings in all the band frequency files or “codeplugs”. NOTE: Some codeplugs are for modules that have trunking as well as conventional channels.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K RADIO WIDE GENERAL MAX CHAN 255(I) 1000(II) (FIXED) ALERT TONES ENABLED MIN VOL TONE OFFSET (db) MUTE KEY TONES TIME OUT TIMERS INFINITE (SEC) (SEC) (SEC) (SEC) HOME ZONE ENABLED ZONE CHANNEL AUDIO GAIN...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K CONTROLS BUTTONS CONVENTIONAL TRUNKING F4 (TOP) VOLUME SET TONE VOLUME SET TONE F1 (SIDE 1) MONITOR (SQL) PRIVATE CALL F2 (SIDE 2) NUISANCE DELETE NUISANCE DELETE F3 (SIDE 3) TALKAROUND/DIRECT SITE DISPL/SRCH TABLE 2: Button Settings...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K DISPLAY & MENU GENERAL TEXT JUSTIFICATION LEFT CHANNEL TEST SIZE ZONE TEXT SIZE SLOW SCROLL 1000 FAST SCROLL SLOW SCROLL COUNT MENU ITEMS CONVENTIONAL TRUNKED ZONE ZONE MUTE MUTE PROG PROG VIEW CALL PAGE TABLE 5: Display &...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K SCAN CONFIGURATION RADIO WIDE NUISANCE MODE DELETE PRIORITY SCAN ALERT HUB SUSPENDS SCAN VOICE RX HOLD TIME (SEC) DATA RX HOLD TIME (SEC) CONVENTIONAL CARRIER DETECT REQUIRED PRIORITY CHANNEL MARKING MONITOR HOLD TIME (SEC)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K VHF TYPE I MODULE UHF LO TYPE I MODULE TOTAL 50 TOTAL 35 PERSONALITY PERS.#(S) PERS.#(S) ATTIBUTES PERSONALITY ATTIBUTES 1-5,9-50 1-5,9-35 ANALOG (NON-ASTRO) ANALOG (NON-ASTRO) DIGITAL (ASTRO) DIGITAL (ASTRO) 1-5,14-50 1-5,14-35 WIDE BAND (25kHz)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K 1-5,9-30 1-5,9-24 HOT KEYPAD ENABLED HOT KEYPAD ENABLED TABLES 9, 10, 11 & 12: Personality Attributes for All 4 Bands with Type I Modules TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K VHF TYPE II MODULE UHF LO TYPE II MODULE TOTAL 50 TOTAL 39 PERS.#(S) PERS.#(S) PERSONALITY ATTIBUTES PERSONALITY ATTIBUTES 1-5,9-50 1-5,9-39 ANALOG (NON-ASTRO) ANALOG (NON-ASTRO) DIGITAL (ASTRO) DIGITAL (ASTRO) 1-5,14-50 1-5,14-39 WIDE BAND (25kHz)
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K The following tables show the frequencies and tones programmed in the “Zone Channel Assignment” section in each band of module. Each module is programmed with 2 groups or “Zones” of frequencies. • The first Zone (Z1) has 14-factory test Frequencies. These frequency sets include frequencies at the bottom, middle and top of each band respectively.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix K Most of the frequencies programmed in the “TYPE II” Modules are very similar to those in the “TYPE I“ Modules. There are some slight differences. The TYPE II modules have wider frequency ranges that that of the TYPE I. With one exception; the VHF TYPE II has slightly less than that of the TYPE I VHF.
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076446 REVISION: DATE OF ISSUE: MAY 22, 2007 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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REVISIONS for 076446 SECTION DESCRIPTION DATE - PAGE - Original Issue May 22/09...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L INTRODUCTION This document describes the procedure to load new firmware into the TDFM 6000-7000 series radios and for the RC 6000-7000 remote heads. This procedure does not describe the process of flash upgrading the RF modules in these radios.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L SET-UP REQUIREMENTS To do firmware upgrading, the following equipment will be required: 1) Unit to be upgraded with eligible firmware 2) A P.C. computer with a serial port or with USB port and item 3...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L To begin, connect the unit to the P.C. with the bootloading cable. Connect the power leads to the power supply. See Figure 1 for typical set up. FIGURE 1: Bootloading Setup UPGRADING THE FIRMWARE Start the terminal program on the P.C.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L FIGURE 2: Bootloading Mode Display FIGURE 3: Bootload Command Menu TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L When the bootloader is invoked, the radio will send the command menu to the terminal on the P.C. (see Figure 3). The old firmware must be erased before the new firmware can be loaded in.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L On the terminal top bar select File>, then select “Send ASCII File” or “Send Text File”. The file browse window should pop up. (See Figure 5) TABLE 2. FIRMWARE FILES FOR TDFM SERIES UNIT...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L FIGURE 7:Finished Downloading Firmware When the terminal program is finished transferring the data, the radio will display a “DONE” message. (See Figure 8) To restart the firmware, type in “X” on the terminal. The radio should reboot as per normal.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L FIGURE 8: Download Complete FIGURE 9: Radio Running TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix L APPENDIX A The TDFM/ RC Bootloading cable can be made from standard off the shelf parts. See Table A for parts and Figure B for Schematic Diagram. TABLE A: BOOTLOADING CABLE PARTS LIST ITEM...
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DOCUMENT NO: REVISION: DATE OF ISSUE: MAY 10, 2010 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M INTRODUCTION From time to time it may become necessary to update the firmware in the RF modules or add new software features to individual modules. Upgrading module firmware can keep the TDFM series of radios up to date with newer system infrastructure and keep it compatible with exiting systems.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M The following items are required to do any flash upgrading of TDFM series radios: TYPE II Unit(s) to be upgraded. A P.C. computer with a serial port. Or with USB port and item 3.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M INSTALLING THE FLASH FILES INTO CPS First upgrade your Motorola CPS software and Tuner to the latest version. Make a directory called “Technisonic” in the “upgrade directory” where the Motorola CPS is installed on your computer.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M \Upgrade\R120013\XTS5000 Ver R12-00-13.cvn Select firmware file (TOP) and UCM firmware file (BOT) if radio is equipped with encryption \Upgrade\R12.00.13\R505.05.03_ucm50rel.mac.aif Check this box for encrypted radios FIGURE 3: Upgrade Window Showing Selected Files Make sure the serial port is correct for the radio connected to your system.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M CHECKING THE FLASH DONGLE NOTE: The USB Dongle is a software key and has a flash counter. Every time a module has been flashed, the counter in the dongle is decremented. Once the counter reaches 0, the dongle is no longer usable.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M UPGRADING FIRMWARE IN THE RF MODULES The TDFM radio needs to be put into Flash Upgrade Mode before attempting any firmware upgrades. This ensures that the normal internal serial communications do not interfere with the flash process.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M TDFM-600/6000 Maintenance Manual TiL 06RE376B...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M F l a s h U p g r a d e M o d e E X I T R S T B a n d - V H F F l a s h...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M R e s e t i n g M o d u l e s R e s e t i n g M o d u l e s FIGURE 8: Radio Displays Resetting Modules to Prepare For Flashing Select the band you wish to upgrade by pushing the required BAND KNOB (600/6000) or BAND button several times (7000/7300).
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M Selected F l a s h U p g r a d e M o d e band is displayed E X I T R S T B a n d - U H F...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M FIGURE 9: Codeplug Radio Info General Tab R04.00.01 R04.00.01 R05.05.02 If the module has encryption, R01.09.07 R01.00.00 the firmware R01.02.20 version will be displayed here. If there is no The module encryption then firmware version is...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M Close the code plug and go to TOOLS > FLASH PORT>UPGRADE RADIO. This will bring up the upgrade dialog box as shown in Figure 11. If the unit has encryption, check off the encryption upgrade check box. If not then uncheck.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M FLASH UPGRADING OPTIONS IN THE RF MODULES NOTE: Flash upgrading options into a module is similar to the Firmware upgrade. Adding options requires attention the specific model numbers, previous Flashcode and upgrade file. All of these items must match the programming in the Dongle to allow the CPS to upgrade the module.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M Verify model number is the same FIGURE 13: Flash Key Configuration Info Verify old Flashcode before upgrade FIGURE 14: Current Radio Configuration Before Upgrade TDFM-600/6000 Maintenance Manual TiL 06RE376B M-14...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M FIGURE 16: The Feature Set Tab Shows Installed Options In This Module FIGURE 15: General Tab Shows Model Number And Flashcode TDFM-600/6000 Maintenance Manual TiL 06RE376B M-15...
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M Put the radio into FLASH UPGRADE MODE as per SECTION 6. Cycle the power to modules and then select the band to be upgraded. Click on the Upgrade Radio box to begin the flash upgrade.
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TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix M Click on the Feature set Tab to view the new options installed. Confirm the module is now configured as desired. See Figure 18. Upgrade is now complete. If another module in the same radio needs to upgraded, put the radio back into Flash Upgrade mode and repeat Section 7 instructions.
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