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Summary of Contents for SIGMATEK HBG 1012
- Page 1 HBG 1012 Handheld Operating Panel Instruction Manual Date of creation: 02.01.2024 Version date: 02.01.2024 Article number: 12-245-1012-E...
- Page 2 (print, photocopy, microfilm, or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.
- Page 3 10.1“ HANDHELD OPERATING PANEL HBG 1012 In combination with the SIGMATEK HMI-Link Gen 2 and a safety-related PLC, the HBG 1012 is a cable-connected handheld operating unit with an emergency stop function that enables the programming, visualization and diagnosis of processes and systems control.
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Page 4: Table Of Contents
10.1“ HANDHELD OPERATING PANEL HBG 1012 Table of Contents Introduction ................6 Target Group/Purpose of this Manual ........6 Important Reference Documentation ......... 6 Contents of Delivery ..............6 Basic Safety Guidelines ............7 Symbols Used ................7 Disclaimer ..................9 General Safety Guidelines ............ - Page 5 10.1“ HANDHELD OPERATING PANEL HBG 1012 Performance Data ............... 20 Electrical Requirements ............. 21 Display ..................22 Input ..................... 23 Environmental Conditions ............24 Miscellaneous ................24 Mechanical Dimensions ............25 Interfaces ................26 Connections Bottom ..............26 7.1.1 X1- USB 2.0 (Type A) ............... 26 Cable-side Connections .............
- Page 6 10.1“ HANDHELD OPERATING PANEL HBG 1012 ESD Protection ................33 USB Interface ................33 10 Operation/Start-up ..............34 10.1 Operation ..................34 10.1.1 General ....................34 10.2 Recommended Cable Shielding ..........36 10.2.1 From the Control Cabinet to the HBG ..........36 10.2.2...
- Page 7 17 Application Information ............44 17.1.1 Example Application ................. 44 17.2 Configuring Safety Components ..........44 17.2.1 Adding the HBG 1012 to a SAFETYDesigner Project ....... 44 17.2.2 Key Switch ..................45 17.2.3 Confirmation Switch ................45 17.2.4 Emergency Stop ................45 17.3...
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Page 8: Introduction
Please see our website for our hotline number and business hours. Important Reference Documentation • Safety System Handbook This and additional documents can be downloaded from our website or obtained through SIGMATEK Support. Contents of Delivery 1x HBG 1012 2x keys Page 6 02.01.2024... -
Page 9: Basic Safety Guidelines
10.1“ HANDHELD OPERATING PANEL HBG 1012 Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger mes- sages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken. - Page 10 10.1“ HANDHELD OPERATING PANEL HBG 1012 CAUTION Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges électrostatiques. INFORMATION Information Provides important information on the product, handling or rel- evant sections of the documentation, which require attention.
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Page 11: Disclaimer
It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operat- ing manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations. -
Page 12: General Safety Guidelines
10.1“ HANDHELD OPERATING PANEL HBG 1012 General Safety Guidelines The safety guidelines in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product. - Page 13 10.1“ HANDHELD OPERATING PANEL HBG 1012 CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
- Page 14 10.1“ HANDHELD OPERATING PANEL HBG 1012 The module complies with EN 61131-2. In combination with a facility, the system integrator must comply with EN 60204-1 standards. For your own safety and that of others, compliance with the environ- mental conditions is essential.
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Page 15: Designated Use
10.1“ HANDHELD OPERATING PANEL HBG 1012 Designated Use The Safety functions implemented in the product are designed for use with safety applications in a PLC control and meet the required conditions for safe operation in compliance with SIL 3, HFT 1 according to EN IEC 62061 and in compliance with PL e. Cat. 4 in accordance with EN ISO 13849-1. - Page 16 10.1“ HANDHELD OPERATING PANEL HBG 1012 For your own safety and that of others, the product should be used for their designated purpose only. Correct EMC installation is also included under designated use. Pour votre propre sécurité et celle des autres, le produit ne doivent être utilisés qu’à...
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Page 17: Software/Training
10.1“ HANDHELD OPERATING PANEL HBG 1012 INFORMATION Hardware and software features (application-specific data) can be found in chapter 17 Application Information. Software/Training The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor, the safety application is created using the SAFETYDesigner. Basic safety information (func- tional safety) can be found in the Safety System Handbook. -
Page 18: Norms And Guidelines
10.1“ HANDHELD OPERATING PANEL HBG 1012 Norms and Guidelines Residual Risks CAUTION The following residual risks for the product must be included in the sys- tem integrator's risk assessment: • Release of non-environmentally safe substances, emissions and unusual temperatures •... -
Page 19: Regular Technical Inspection Of The Safety-Related Switches
10.1“ HANDHELD OPERATING PANEL HBG 1012 Regular Technical Inspection of the Safety-Related Switches CAUTION According to the machine guideline, mechanical and electromechanical safety-oriented components (e.g. relays, switches, etc.) must be regu- larly checked for correct function. Emergency stop switch: at least 1x/month... -
Page 20: Functional Safety Standards
EN ISO 13850 Safety of machines - Emergency stop function - design principles 3.4.2 EU Conformity Declaration EU Conformity Declaration The product, HBG 1012 conforms to the following European guidelines. • 2006/42/EG Machine Guideline • 2014/30/EU “Electromagnetic Compatibility” (EMC guideline) •... -
Page 21: Type Label
10.1“ HANDHELD OPERATING PANEL HBG 1012 Type Label HW: Hardware Version SW: Software Version 02.01.2024 Page 19... -
Page 22: Technical Data
10.1“ HANDHELD OPERATING PANEL HBG 1012 Technical Data Performance Data Interfaces 1x HMI-Link Gen 2 1x USB 2.0 Type A 1x Safety interface Internal interface connections and 1x TFT color display devices 1x USB (touch connection) Control elements 1x confirmation switch (2 normally open, 3-stage) -
Page 23: Electrical Requirements
10.1“ HANDHELD OPERATING PANEL HBG 1012 Electrical Requirements Supply voltage typically +24 V DC ±20 % (SELV/PELV), UL: NEC Class 2 Current consumption typically 480 mA maximum 650 mA Power supply +24 V (without externally connected devices) (with external devices connected) -
Page 24: Display
10.1“ HANDHELD OPERATING PANEL HBG 1012 Display 10.1” TFT LCD color display Type Active range 135.6 x 216.96 mm Resolution WXGA 1280 x 800 pixels Color depth 18-bit RGB (16.7 million colors) LCD mode normally black LCD Polarizer transmissive Pixel size 0.1695 x 0.1695 mm... -
Page 25: Input
10.1“ HANDHELD OPERATING PANEL HBG 1012 Input Input Multi-touch screen (PCAP) Emergency stop switch Confirmation Switch 1 (3 switch positions with panic function) Key switch 1 (2 switch positions) 02.01.2024 Page 23... -
Page 26: Environmental Conditions
10.1“ HANDHELD OPERATING PANEL HBG 1012 Environmental Conditions Storage temperature -5 ... +60 °C Ambient temperature 0 ... +45 °C Humidity 10-95 %, non-condensing Installation altitude above sea 0-2000 m without derating level > 2000 m up to a maximum of 5000 m with derating of the maximum envi- ronmental temperature by 0.5 °C per 100 m... -
Page 27: Mechanical Dimensions
10.1“ HANDHELD OPERATING PANEL HBG 1012 Mechanical Dimensions Dimensions 264 x 236 x 76 mm (W x H x D) Material Housing: PC/ASA Color: RAL7024 Front: Glass 1.1 mm Weight 3.30 kg incl. connector cable (permanently installed hybrid cable, 20 m) 02.01.2024... -
Page 28: Interfaces
10.1“ HANDHELD OPERATING PANEL HBG 1012 Interfaces Connections Bottom 7.1.1 X1- USB 2.0 (Type A) Function +5 V, I = 500 mA out,max The Type A interface can be used for various USB devices (keyboard, mouse, storage media, hubs, ...). -
Page 29: Cable-Side Connections
10.1“ HANDHELD OPERATING PANEL HBG 1012 Cable-side Connections 7.2.1 X2- HMI Local IN (HMI-Link G2, Tyco Mini IO) Function HMI_P0 HMI_N0 HMI_P1 HMI_P2 HMI_N2 HMI_N1 HMI_P3 HMI_N3 7.2.2 X3- CAN (Phoenix 3-pin, FMC 1.5/ 3-ST-3.5) Color Function grey CAN L... -
Page 30: Display
10.1“ HANDHELD OPERATING PANEL HBG 1012 Display 7.3.1 Bottom LED Status Meaning LED off Panel is off LED lights green DC OK Page 28 02.01.2024... -
Page 31: Key Switch
10.1“ HANDHELD OPERATING PANEL HBG 1012 Key Switch The key switch is implemented two-stage, connected in series with the confirmation switch and evaluated via the SCP XXX connected to the HBG 1012. For application info, see 17.2.2 Key Switch. 02.01.2024 Page 29... -
Page 32: Confirmation Switch
10.1“ HANDHELD OPERATING PANEL HBG 1012 Confirmation Switch The confirmation switch is three-stage. The confirmation switch must be activated via the key switch. If the switch is not pressed or pressed only partially, it is inactive. The switch is acti- vated with a single press (middle stage). - Page 33 10.1“ HANDHELD OPERATING PANEL HBG 1012 CAUTION Activating the confirmation switch is a deliberate action. Do not press the confirmation switch for longer than required to confirm the affected operation. L'activation de l'interrupteur de confirmation est une action délibérée. N'appuyez pas sur l'interrupteur de confirmation plus longtemps que nécessaire pour confirmer l'opération affectée.
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Page 34: Emergency Stop
10.1“ HANDHELD OPERATING PANEL HBG 1012 Emergency Stop The emergency stop has 2-channel construction. For application info 17.2.4 Emergency Stop. Page 32 02.01.2024... -
Page 35: Assembly/Installation
10.1“ HANDHELD OPERATING PANEL HBG 1012 Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3Contents of Delivery for more information. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system. -
Page 36: Operation/Start-Up
SCP XXX CPU is required. See chapter 17 Application Information. The HBG 1012 is operated via the touch screen. INFORMATION To avoid damage to the touch screen, it can only be operated using the fingers or an appropriate stylus. - Page 37 10.1“ HANDHELD OPERATING PANEL HBG 1012 CAUTION Typically, USB devices (keyboard, mouse...) are not equipped with shielded cables. These devices are disrupted by electrostatic discharge and in some instances, no longer function. Généralement, les dispositifs USB (clavier, souris...) ne sont pas équipés de câbles blindés.
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Page 38: Recommended Cable Shielding
10.1“ HANDHELD OPERATING PANEL HBG 1012 10.2 Recommended Cable Shielding For applications in which the bus is operated outside the control cabinet, the correct shielding is required. Especially when for structural reasons, the bus line must be placed next to sources of strong electromagnetic interference. -
Page 39: Safety Functions
Emergency stop switch • Confirmation Switch • Key switch 10.2.3 Evaluating Operating Elements The HBG 1012 sends the following operating element statuses to the safety-oriented SCP XXX control, which can evaluate and process the information. • Key switch • Emergency stop •... -
Page 40: Transport/Storage
10.1“ HANDHELD OPERATING PANEL HBG 1012 11 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and stor- age, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport. -
Page 41: Maintenance
10.1“ HANDHELD OPERATING PANEL HBG 1012 13 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instruc- tions from chapter 2 Basic Safety Directives. 13.1 Cleaning and Disinfecting the Touch Screen CAUTION Before cleaning and disinfecting the touch screen, it must be deac- tivated in order to prevent triggering functions or commands uninten- tionally;... -
Page 42: Service
10.1“ HANDHELD OPERATING PANEL HBG 1012 INFORMATION To ensure the optimal function of the panel, the touch screen should be cleaned at regular intervals! 13.2 Service This product was constructed for low-maintenance operation. 13.3 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error de- scription to the address listed at the beginning of this document. -
Page 43: Display "Burn-In" Effect
10.1“ HANDHELD OPERATING PANEL HBG 1012 14 Display “Burn-In” Effect The “Burn-In” effect describes a pattern burned into the display after displaying the same contents over a longer period of time (e.g. a single screen). This effect is also described mostly as “image sticking”, “memory effect/sticking” or “ghost image”. -
Page 44: Disposal
10.1“ HANDHELD OPERATING PANEL HBG 1012 15 Disposal INFORMATION Should you need to dispose of the device, the national regulations for disposal must be followed. The device appliance must not be disposed of as household waste. Page 42 02.01.2024... -
Page 45: Accessories
10.1“ HANDHELD OPERATING PANEL HBG 1012 16 Accessories 16.1 Touch Pen Description Order number Touch pen with holder V3 01-690-059-3 16.2 Edge Protector Description Order number Edge protector 10“ 12-246-1033-Z1 02.01.2024 Page 43... -
Page 46: Application Information
For Safety examples, see the Safety System Handbook. 17.2 Configuring Safety Components 17.2.1 Adding the HBG 1012 to a SAFETYDesigner Project To use the HBG in a Safety project, it must be integrated as follows: Create a new project or open an existing one Add an “SCPxxx”... -
Page 47: Key Switch
être invité à exécuter un processus d'activation défini. 17.3 HW Facts INFORMATION The Safety functions must be used with the SIGMATEK SCP XXX ex- clusively! The status of the safety-related inputs (confirmation switch, key switch, emergency stop switch) is sent to the SCP XXX, which de- codes these functions and makes them available for further use. -
Page 48: Terminal Controller
10.1“ HANDHELD OPERATING PANEL HBG 1012 17.4 Terminal Controller An application is provided, with which the brightness, as well as the display can be turned on and off. Information installation terminal available separate document (see Terminal Controller documentation) Page 46... - Page 49 10.1“ HANDHELD OPERATING PANEL HBG 1012 Documentation Changes Change date Affected Chapter Note page(s) 02.01.2024 Page 47...
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