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REV 1.4
04/09/2020
EQSS Model6253 – OverWatch™
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JLG ES Series
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S
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M
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
JLG ES Series
Installation Manual
Document # DO001203

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Summary of Contents for eqss JLG ES Series

  • Page 1 JLG ES Series EQUIPMENT SAFETY SYSTEMS 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 EQSS Model6253 – OverWatch™ JLG ES Series ** Failure to follow this installation manual will void warranty **...
  • Page 2 DO0001195 Model6253 OverWatch™ User Manual CURRENT DOCUMENT REVISION: REVISION INFORMATION: • 1.0 Initial Document Creation for system installation on a JLG ES Series Scissor Lift • 1.1 Update of wire connection and sensor mounting instructions • 1.2 Update of schematic •...
  • Page 3 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................
  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Preparation Required Tools The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required...
  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Installation Instructions Operator Sensor Step Description Diagram Mount the operator...
  • Page 7 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Remove the outer enclosure. Install the supplied M20...
  • Page 8: Control Module

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Control Module Step Description Diagram Wiring connections are made by the Plug and Play loom AS001937.
  • Page 9 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Joystick and power: Disconnect the 9-pin...
  • Page 10 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Install the OverWatch™ ECU module in the location shown in the image and neatly manage the cables.
  • Page 11 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Install the M20 cable gland in the top unit of the control box in the location shown.
  • Page 12 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Drive Select and Elevate Select piggyback:...
  • Page 13: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Post Installation Configuration Overview After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch™.
  • Page 14: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Machine Model Selection Follow the instructions below to configure the OverWatch™.
  • Page 15: Installation Test

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch™...
  • Page 16: Change Model Configuration

    To reconfigure the OverWatch™ for a different model requires an authorisation password to be supplied by a service manager. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password. If you are a service manager and don’t have a username and password, contact EQSS to register.
  • Page 17: System Settings

    04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 System Settings Default Settings See the sections below for details on each of the JLG ES Series OverWatch™ default system settings. Setting Name Description Default deltaseek This specifies which of the previous lidar reading to compare against the current one to calculate the speed.
  • Page 18 EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Setting Name Description Default adc_trigger_threshold (not For the deadman ADC input, a reading above this indicates...
  • Page 19: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Setting Name Description Default driving_state_timeout Mode selection switch timeout...
  • Page 20: Connection Schematics

    EQUIPMENT SAFETY SYSTEMS JLG ES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.4 04/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001203 Connection Schematics |20 of...

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Overwatch 6253

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