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WARNING! This warning symbol and text can be found next to those maintenance items where it is particularly impor- tant to bear in mind the risk of injury. Operator's manual DI16 PDE Marine engine en-GB 3 169 841 Issue 17.0...
The more we know about you, your company and your equipment, the more effectively we can adapt our services to you. If you have started to use a new Scania engine, it is very important that you send in the war- ranty start report to us immediately.
Modifications may be made by author- The information in this Operator's manual was ised personnel only. correct at the time of going to press. Scania re- • Modifications affecting the exhaust and in- serves the right to make alterations without prior take systems must be approved by Scania.
The engine serial numbers and power classes for the engines that are used in this installation should be listed below: You can find the power class of your engine in the engine type data sheet on the Scania website, www.scania.com.
Environmental liability a particular hazardous substance must communi- cate this to the EU Chemicals Agency (ECHA). Scania develops and produces engines that are as environmentally-friendly as possible. Scania has Scania supplies individual notification numbers made major investments in the reduction of in SCIP for affected vehicles.
Safety The following pages contain a summary of the safety precautions to be complied with when op- erating and maintaining Scania engines. The equivalent text can also be found under the rele- vant maintenance item. To prevent damage to the engine and to ensure that it runs optimally, follow the instructions in the warnings and advisories.
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WARNING! Maintenance and repairs of injection equipment Cleanliness is very important when working on are to be carried out by an authorised Scania the reductant circuit. Clean thoroughly around workshop. all parts to be dismantled to prevent dirt from en- tering the system.
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Wear protective gloves and eye protection. Always use Scania spare parts for the fuel and If sulphuric acid comes in contact with the skin: electrical systems. Scania spare parts are de- Wash with soap and plenty of water.
This section is only applicable to engines used in quent owner, of a new Scania marine diesel the U.S.A, and to engines without exhaust gas af- engine (“You”) that the emission control system tertreatment system (SCR system).
Scania repair or replace- ment parts be used for maintenance, repair or replacement of emission control systems. If other than Scania parts are used for mainte- nance, repair or replacement, the owner should obtain assurance that such parts are warranted by their manufacturer to be equivalent to genuine Scania parts.
Replacement items which are not genuine Scania parts or not authorized by Scania as of equal quality to the original parts. Inconvenience, loss of use of the marine ves- sel or commercial loss.
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The reductant tank has a reset button that can be used, for example, when the tank is topped up for the first time. When the Scania EEC3 control unit checks fill- ing, the following applies: • If you keep the button depressed for 5 sec- onds, the reductant pump operates for 30 min- utes.
See avoid starting problems and white smoke. Maintenance interval. Scania recommends that an engine heater should be used if the engine will be used at temperatures below -10°C (14°F). Starting the engine A low engine speed and a moderate load on a...
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1,000 metres. • Alarm at the lowest limit value and engine • Contact Scania if the operating conditions de- shutdown at the highest limit value with the viate from these. possibility of engine shutdown override con- trol.
Maintenance Maintenance IMPORTANT! The maintenance programme covers a number of On delivery a Scania engine is optimised for its points that are divided into the following sec- tions: application. However, regular maintenance is necessary to • Lubrication system. • prevent unplanned stops •...
For operation at extremely low outdoor tempera- tures: Consult your nearest Scania workshop on how to avoid starting difficulties. Oil grade Scania LDF stands for the Scania Long Drain Viscosity Outdoor temperature in °C Field test standard. Scania LDF oils have been class carefully selected after extensive testing.
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However, there are only labels for oils with Scania LDF approval and oil grade ACEA E7. Stick on a new label if the oil type or oil grade is changed in favour of any of the oil types above.
Lubrication system Oil analysis To be able to extend the oil change intervals us- ing an oil analysis, Scania LDF-3 and LDF-2 oils must be used. Certain laboratories offer engine oil analysis. The following requirements must remain satis- fied when the oil is changed: •...
If the oil level exceeds the maximum level, the oil must be changed. Check the cause if the oil level exceeds the maximum level and contact your nearest Scania workshop if you suspect a fault. Pull out the oil dipstick (1) and check the oil level.
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Screw the rotor nut back on by hand. Check that the shaft is not damaged or loose. Contact a Scania workshop if the rotor shaft needs renewing. Note: Take care not to damage the rotor shaft.
The coolant should be changed when the cooling functioning antifreeze and corrosion protection system is cleaned: every 6,000 hours or at least may be used in Scania engines. Products not ful- every 5 years. See Changing the coolant and filling the demands in this section may lead to cleaning the cooling system.
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There is no risk of damage by freezing if the content of Scania antifreeze and corrosion protection, or an equivalent mixture of a similar product, is at least 35% by volume.
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In order to retain the corrosion protection and the Scania Ready Mix 50/50 higher boiling point, it is essential to use coolant Scania Ready Mix 50/50 is a ready-mixed cool- consisting of water mixed with antifreeze and ant containing 50% antifreeze (ethylene glycol) corrosion protection (ethylene glycol).
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Cooling system Antifreeze and corrosion protection concentration table, litres 35% by volume of Scania antifreeze provides sufficient corrosion protection. Example: • The total volume of the cooling system is 40 litres. • The measured concentration of ethylene gly- col is 35% by volume (freezing point -21°C).
Filling coolant. Only pour pre-mixed coolant into the cooling system. The following instructions apply to Scania ex- pansion tanks. For other types of expansion tanks, follow the manufacturer’s instructions. Check the coolant level through the sight glass on the expansion tank.
Be extra careful and always use clean, lint-free and dust-free clothes and disposable gloves when working on the fuel system. Scania recom- mends using Tegera 848 gloves. Clean tools before they are used and do not use any worn or chrome-plated tools. Material and flakes of chrome may come off.
Tool Designation Figure Suction tool for fuel sys- Note: Scania recommends venting the fuel system us- ing suction tools rather than with a hand pump. This is a quicker and simpler method, which en- sures a complete venting. Environment Use a suitable container. The fuel collected must be disposed of as specified in national and inter- national laws and regulations.
Quality requirements and testing standards for the most important properties of different types of fuel are described in the Workshop Manual. This can be ordered from Scania dealers or di- rectly from Scania. Diesel Characteristics The quality of the diesel is very important for the operation and service life of the engine and the fuel system, and also for the engine performance.
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Quality requirements for fuel Sulphur content IMPORTANT! Scania IMO Tier III engines may be run with die- sel fuel with sulphur content of up to 1,000 ppm. The operator is responsible for using the correct The following information is important for those type of diesel to ensure that local laws are com- driving with fuels with high sulphur content.
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Engines with SCR system 500 ppm (0.05%) Scania strongly recommends that fuel with a max- connected imum sulphur content of 50 ppm is used if the en- gine is run with an SCR system connected for longer periods of time.
10% mixture of biodiesel should be used. Biodiesel must not be stored for more than 6 months. Scania uses the term biodiesel to refer to a re- newable diesel made from greases or oils and methanol. The biodiesel should conform to the...
To the user, HVO is reminiscent of diesel in accordance with EN590, apart from HVO having a somewhat lower density. Scania approves the use of up to 100% HVO for all engines in accordance with the European standard EN 15940.
Scania Assistance Scania Assistance Wherever you are, you can always get assistance from Scania's service organisation, Scania Assis- tance, 24 hours a day, every day of the year. Always call the contact for your country. Country Tel. Country Tel. Austria...
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