Verlinde 10000395700 Manuals

Manuals and User Guides for Verlinde 10000395700. We have 1 Verlinde 10000395700 manual available for free PDF download: Owner's Manual

Verlinde 10000395700 Owner's Manual (122 pages)

Brand: Verlinde | Category: Chain Hoists | Size: 2 MB

Table of Contents
3
Introduction
7
About These Instructions
7
Use of the Instructions
7
Copyright Notice
7
Verlinde S.A.S
7
Definition of Terms
7
Symbols Used in the Instructions
8
Available Technical Documents
9
About this Product
9
Use of the Product
9
Terms of Warranty
10
Standards and Directives
11
Manufacturer
11
Contact Information
11
Safety and Environment
12
Safety Messages and Signals
12
Signal Words
12
Hazard Symbols
12
Mandatory Action Symbols
14
Prohibited Action Symbols
14
Responsibilities of the Owner
14
Preventing Work-Related Hazards
14
Personal Protective Equipment
15
Fall Protection
15
Incident Reporting
16
Limitations of the Product
16
Operating Conditions
16
Prohibited Use
17
Changes to the Product
17
Safety Devices
18
Hoist
19
Trolley
19
Protective Measures
20
Emergency Stopping
20
Main Isolation Switch
20
Lockout-Tagout-Tryout Procedure
21
Fire Safety
22
Emissions
22
Noise
22
Personnel Requirements
23
Environmental Information
23
Product Life Cycle Stages
23
Handling Waste Material
24
Product Description
25
Identification of the Product
25
Data Plate for CE Labeled Chain Hoist
25
Data Plate for CSA Labeled Chain Hoist
26
Hoist
27
Hoist Duty Class
27
Hoisting Function
29
Kinematic Chain for Electrical Chain Hoist
30
Hoist Key Parts
31
Chain Drive
31
Controller
31
Pendant Controller
32
Radio Controller
33
Hand Control on Hook (Option)
34
Options
35
Manual Brake Release
35
Using the Manual Brake Release
35
Rotating Geared Limit Switch
36
Rotating Geared Limit Switch Types
37
Rotating Geared Limit Switch Configurations
38
Installation
40
General Instructions for Installation
40
Safety During Installation
40
Installation Preparations
41
Transport, Packing, Scope of Delivery
41
Chain Hoist Tightening Torques
41
Handling the Product
41
Lifting the Hoist
41
Lifting Points on the Hoist
42
Fitting the Chain Bucket
42
Removing and Installing the Hoist Covers
43
Installation Steps
44
Suspending the Chain Hoist
44
Supporting Structure
45
Suspension Bracket
45
Attaching the Hoist to the Supporting Structure
45
Electrical Connections
46
Cable Gland Positions on the Hoist
46
Shortening the pendant Cable
46
Connecting the Hoist to Power Supply
49
Adjusting the Rotating Geared Limit Switch
50
Adjusting the Lower Hook Position
52
Commissioning
54
Safety During Commissioning
54
Commissioning Preparations
54
Commissioning Instructions
54
Checking the Hoist before First Run
54
Before Lifting
55
Testing the Hoist Without Load
56
Testing the Hoist with Test Load
58
After Commissioning
60
Operating Instructions
61
Safety During Operation
61
Operating Environment
61
Responsibilities of the Operator
61
Movements
62
Controls for Movements
62
Motor Control Methods
62
Checks before Operating
64
Checking the Hoist before Every Working Shift
64
Checking the Operation with the Emergency Stop Button Pressed down
65
Checking the Operation with the Controller Enabled
65
Starting the Equipment
66
Setting up the Controller
66
Moving the Trolley
67
Moving the Manual Push Trolley
67
Moving the Motorized Trolley
67
Load Handling
69
Load Handling Methods
69
Slipping Clutch Operation
79
Hoisting Limit Switch Operation
79
Shutting down the Equipment
79
Maintenance Instructions
80
Safety During Maintenance
80
Maintenance Preparations
80
Service Personnel
81
Preservation of Protection Class
81
Maintenance Schedule
81
Design Working Period (DWP)
82
Design Working Period (DWP) Calculation
83
General Overhaul
87
Daily Inspections
88
Monthly Inspections
88
Quarterly Inspections
89
Annual Inspections
89
Log Book
91
Maintaining the Hoist
91
Checking the Suspension
91
Removing and Installing the Counterweight
92
Checking the Brake Lining
92
Replacing the Brake
94
Adjusting the Slipping Clutch
96
Replacing the Control Voltage Fuse
99
Maintaining the Chain Drive
100
Removing the Chain Bucket
100
Inspecting the Chain Wear
100
Lubrication Instructions for the Chain
103
Initial Lubrication of the Chain
103
Lubricating the Chain
103
Checking the Lubrication of the Chain
104
Lubrication Intervals of the Chain
105
Replacing the Chain (1-Fall Hoists)
106
Replacing the Chain (2-Fall Hoists)
108
Maintaining the Hook
111
Measuring Wear on the Hook
111
Checking the Limit Switch Actuator
112
Lubrication
113
Safety During Lubrication
113
General Lubrication Instructions
113
Lubrication Points
114
Lubricant Information
114
Troubleshooting
117
Troubleshooting Instructions
117
Transportation, Storage, and Dismantling
119
Transporting the Product
119
Storing the Product
119
Dismantling Instructions
119
Safety During Dismantling
119
Dismantling the Product
119
Waste Handling Methods
120

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Verlinde 10000395700 Owner's Manual (122 pages)

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