Related Manuals for Wacker Neuson PDI2A
Summary of Contents for Wacker Neuson PDI2A
- Page 1 Operator’s Manual Diaphragm Pump PDI2A, PDI3A, PDT2A, PDT3A Type PDI2A, PDI3A, PDT2A, PDT3A Document 5000184784 Date 0719 Revision Language 5 0 0 0 1 8 4 7 8 4...
- Page 2 Copyright notice © Copyright 2019 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
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Page 3: California Proposition 65 Warning
CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. - Page 4 CALIFORNIA Proposition 65 Warning Proposition 65 Warning This page is intentionally left blank. wc_tx004643en.fm...
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Page 5: Foreword
Americas LLC will be referred to as Wacker Neuson. ■ Keep a copy of the Operator’s Manual with the machine at all times. ■ For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. - Page 6 ■ Serious injury hazards to the operator and persons in the work area ■ Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
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Page 7: Ec Declaration Of Conformity
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC, EN 809:1998 Authorized Person for Technical Documents Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany Menomonee Falls, WI, USA, 21.02.17 Jeff Volden... -
Page 9: Table Of Contents
PDI2A/3A / PDT2A/3A Table of Contents CALIFORNIA Proposition 65 Warning Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual .............. 11 Machine Description and Intended Use ............12 Operating Safety ..................13 Service Safety ..................... 14 Operator Safety while Using Internal Combustion Engines ...... - Page 10 Table of Contents PDI2A/3A / PDT2A/3A Changing the Engine Oil ................35 Cleaning the Sediment Cup ................ 36 Spark Plug ....................37 Changing the Gearbox Oil ................38 Cleaning the Pump ..................39 5.10 Storage ......................40 5.11 Machine Disposal and Decommissioning ............ 41...
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Page 11: Safety Information
PDI2A/3A / PDT2A/3A Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. -
Page 12: Machine Description And Intended Use
PDI2A/3A / PDT2A/3A Machine Description and Intended Use Machine This machine is a diaphragm pump. The Wacker Neuson Diaphragm Pump description consists of a gasoline engine, a fuel tank, a handle, a set of wheels, and a diaphragm pump with ports for fluid suction and discharge. The engine raises and lowers the diaphragm via a connecting rod. -
Page 13: Operating Safety
■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Contact Wacker Neuson for additional training if necessary. When operating this machine: ■ Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it. -
Page 14: Service Safety
■ Only trained personnel should troubleshoot or repair problems occurring with the machine. ■ Contact Wacker Neuson for additional training if necessary. When servicing or maintaining this machine: ■ Do not allow improperly trained people to service or maintain the machine. - Page 15 ■ Remove all jewelry (including rings). Machine When servicing or maintaining the machine: modifications ■ Use only accessories/attachments that are approved by Wacker Neuson. ■ Do not defeat safety devices. ■ Do not modify the machine without the express written approval of Wacker Neuson.
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Page 16: Operator Safety While Using Internal Combustion Engines
Safety Information PDI2A/3A / PDT2A/3A Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. -
Page 17: Labels
PDI2A/3A / PDT2A/3A Labels Labels Label Locations wc_si000392gb_FM10.fm... -
Page 18: Label Meanings
Labels PDI2A/3A / PDT2A/3A Label Meanings DANGER Asphyxiation hazard. ■ Engines emit carbon monoxide. ■ Do not run the machine indoors or in an enclosed area. STOP STOP ■ NEVER use inside a home or garage, EVEN IF doors and windows are open. - Page 19 PDI2A/3A / PDT2A/3A Labels WARNING Pinch point! Do not operate without safety guards. Read and understand the Operator’s Manual. CAUTION Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others.
- Page 20 Labels PDI2A/3A / PDT2A/3A Notice Do not exceed 60 strokes per minute with the diaphragm pump. Read the Operator’s Manual. Notice Use noncollapsible hose or pipe on suction side of pump. Read the Operator’s Manual. WARNING Never pump volatile, flammable, or low- flash-point fluids.
- Page 21 PDI2A/3A / PDT2A/3A Labels Certified Performance Contractors Pump Bureau A Bureau of AEM The manufacturer of this pump certifies that it was manufactured in accordance with the standards of the Contractors Pump Bureau. WARNING Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation.
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Page 22: Lifting And Transporting
Lifting and Transporting PDI2A/3A / PDT2A/3A Lifting and Transporting Requirements ■ Transport vehicle capable of carrying at least 70 kg (150 lbs.) ■ Use lifting equipment capable of lifting at least 70 kg (150 lbs.) WARNING Fire hazard. Spilled fuel can ignite and cause severe burns. -
Page 23: Operation
1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine. Contact your Wacker Neuson dealer immediately for assistance. -
Page 24: Recommended Fuel
Before using an oxygenated fuel, confirm the fuel’s contents. Some states and provinces require this information to be posted on the fuel pump. The following is the Wacker Neuson approved percentage of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10). -
Page 25: Refueling The Machine
PDI2A/3A / PDT2A/3A Operation Refueling the Machine Requirements ■ Machine shut down ■ Engine cool ■ Machine/fuel tank level with the ground ■ Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. -
Page 26: Before Installing The Pump
Operation PDI2A/3A / PDT2A/3A Before Installing the Pump Requirements ■ API GL-5 rated gear oil ■ Machine off Tasks Perform the tasks below before installing the pump. 1. Read the safety instructions at the beginning of this manual. 2. Place the pump on a firm, flat, level surface. -
Page 27: Installing The Pump
PDI2A/3A / PDT2A/3A Operation Installing the Pump Requirements ■ Hoses ■ Hose couplings ■ Suction strainer ■ Clamps Procedure Perform the procedure below to install the pump. NOTICE: Do not use collapsible hoses on the suction side of the pump. -
Page 28: Starting
Operation PDI2A/3A / PDT2A/3A Starting Requirements ■ Completed installation procedures ■ Engine owner’s manual read and understood Procedure Perform the procedure below to start the machine. 1. Set the fuel valve lever (a) to the OPEN position (a 2. Set the choke lever (b) to the CLOSED position (b ). -
Page 29: Stopping
PDI2A/3A / PDT2A/3A Operation Stopping Procedure Perform the procedure below to stop the machine. Note: To stop the engine in an emergency, move the engine switch to the OFF position. In all other circumstances, use the following procedure. 1. Set the throttle lever (c) to “MIN.” position. -
Page 30: Clearing Jams
Operation PDI2A/3A / PDT2A/3A 4.10 Clearing Jams Overview Large solids or accumulated sand and sediment may become lodged in the pump housing. This debris prevents the plunger arm from making a full stroke, causing the pump to stall or the crank to slip on the output shaft. The debris must be cleared before resuming operation. -
Page 31: Emergency Shutdown Procedure
PDI2A/3A / PDT2A/3A Operation 4.11 Emergency Shutdown Procedure Procedure Perform the procedure below if a breakdown/accident occurs while the machine is operating. 1. Stop the engine. 2. Turn off the fuel. 3. Remove the obstruction. 4. Unkink the hoses. 5. Allow the machine to cool. -
Page 32: Maintenance
Maintenance PDI2A/3A / PDT2A/3A Maintenance Maintaining the Emission Control System Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by the engine manufacturer. -
Page 33: Servicing The Air Cleaner
PDI2A/3A / PDT2A/3A Maintenance Servicing the Air Cleaner When Inspect the air cleaner elements daily. Clean the air cleaner elements as needed. Replace the air cleaner elements if they are damaged or cannot be cleaned. Requirements ■ Machine shut down ■... -
Page 34: Greasing The Connecting Rod Bearing
Maintenance PDI2A/3A / PDT2A/3A Continued from the previous page. ■ Foam element a. Wash the foam element in a solution of mild detergent and warm water. b. Rinse the foam element thoroughly in clean water, and allow it to dry completely. -
Page 35: Changing The Engine Oil
PDI2A/3A / PDT2A/3A Maintenance Changing the Engine Oil When Change the engine oil after the first 20 hours of operation and then after every 100 hours of operation or 6 months, whichever comes first. Requirements ■ Warm engine ■ Plastic sheet to protect against drips or spills ■... -
Page 36: Cleaning The Sediment Cup
Maintenance PDI2A/3A / PDT2A/3A Cleaning the Sediment Cup When Clean the engine sediment cup every 100 hours or 6 months. Requirements ■ Machine shut down ■ Nonflammable solvent Procedure Perform the procedure below to service the sediment cup. 1. Stop the engine. -
Page 37: Spark Plug
PDI2A/3A / PDT2A/3A Maintenance Spark Plug When Clean the spark plug every 100 hours of operation or every 6 months. Replace the spark plug as needed. Requirements ■ Machine shut down ■ Engine cool Procedure Perform the procedure below to clean the spark plug. -
Page 38: Changing The Gearbox Oil
Maintenance PDI2A/3A / PDT2A/3A Changing the Gearbox Oil When Change the gearbox oil every 100 hours of operation or every 6 months. Requirements ■ Machine shut down ■ Engine warm ■ API GL-5 rated gear oil ■ Container for used oil Procedure Perform the procedure below to change the gearbox oil. -
Page 39: Cleaning The Pump
PDI2A/3A / PDT2A/3A Maintenance Cleaning the Pump Requirements ■ Machine shut down ■ Machine cool Background When pumping heavy sludges or water containing large amounts of dirt and solids, clean the pump often. Materials left in the pump can dry and harden which may lead to damage of the valves or the diaphragm. -
Page 40: Storage
Maintenance PDI2A/3A / PDT2A/3A 5.10 Storage Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. -
Page 41: Machine Disposal And Decommissioning
PDI2A/3A / PDT2A/3A Maintenance 5.11 Machine Disposal and Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources. -
Page 42: Troubleshooting
Troubleshooting PDI2A/3A / PDT2A/3A Troubleshooting Problem Cause Remedy Engine does not start Engine oil level too low Add oil to engine. Pump housing filled with dirt and Clean pump. debris Pump does not prime Air leak in suction line Repair or replace suction line. -
Page 43: Technical Data
PDI2A/3A / PDT2A/3A Technical Data Technical Data Engine Engine Power Net power rating per SAE J1349. Actual power output may vary due to conditions Rating of specific use. Engine PDI2 / PDT2 PDI3 / PDT3 Type — Air-cooled Manufacturer —... -
Page 44: Pump
Technical Data PDI2A/3A / PDT2A/3A Pump Machine PDI2 / PDT2 PDI3 / PDT3 Suction and discharge hose diameter mm (in.) 50 (2) 75 (3) Operating weight kg (lb) 59 (131) 63 (140) Maximum discharge head m (ft) 7.6 (38) 7.6 (38) -
Page 45: Dimensions
PDI2A/3A / PDT2A/3A Technical Data Dimensions PD2 590 (23) PD3 590 (23) PD2 1000 (40) PD2 580 (23) PD3 1070 (42) PD3 680 (27) PD2 590 (23) PD3 590 (23) PD2 460 (18) PD2 1000 (40) PD3 460 (18) PD3 1070 (42) wc_gr007189 wc_td000379gb_FM10.fm... -
Page 46: Emission Control Systems Information And Warranty
Emission Control Systems Information and Warranty Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. - Page 47 PORTABLE PUMPS Table of Contents Acknowledgment ..............2 Foreword .................3 Safety Alerts ................4 A Word to the User/Operator ..........5 Follow a Safety Program............6 Prepare for Safe Operation ..........10 Start Safely ................14 Operate Safely ..............16 Shut Down Safely ..............23 Perform Maintenance Safely ..........24 Final Word to the User ............35 Acknowledgment We wish to thank the members of the Association of Equipment Manufacturers for their invaluable...
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Page 48: Aem Safety Manual
Foreword This safety manual is intended to point out some common safety situations that may be encountered during the normal operation and maintenance of your Read and understand pump and to instruct you in safety practices for dealing manuals before with these conditions. -
Page 49: A Word To The User/Operator
A Word to the User/Operator It is YOUR responsibility to read and understand this Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manual(s) before safety practices not only protect you but also protect operating this equipment. This safety manual takes you the people around you. - Page 50 Follow a Safety Program Be Careful! Human error is the result of many factors: carelessness, fatigue, sensory overload, preoccupation, unfamiliarity with the machine or attachments, or drugs and alcohol, to name a few. You can avoid death or serious injury caused by these and other unsafe work practices.
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Page 51: Prepare For Safe Operation
Follow a Safety Program • Never allow children to play near, ride on or Keep in mind that rain, snow, ice, loose gravel, soft operate the equipment ground, slopes, and other site conditions can affect your machine’s operating capabilities. Make sure you •... - Page 52 Prepare for Safe Operation Use Caution When Fueling Ultra-Low Sulfur Diesel (ULSD) Fuel Hazard WARNING! Avoid injury from fire or explosion. Never fill the fuel tank with the engine running, while Avoid Static Electricity Risk When Fueling smoking or when near an open flame. WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Never overfill the tank or spill fuel.
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Page 53: Start Safely
Prepare for Safe Operation Loading & Transporting Pumps • Any fitting that is not securely attached to the pump must be removed and secured separately before WARNING! Before loading or unloading any type of transport pump, make sure to wear all necessary PPE such as •... -
Page 54: Operate Safely
Start Safely Starting Aids Ether/cold start fluid is HIGHLY FLAMMABLE. Before If you have trouble starting the engine and need to use using it, always read the instructions on the ether/ jumper cables, follow the instructions in manufacturer’s cold start fluid container and the instructions in the operating manual(s). - Page 55 Operate Safely Pumps in General Keep hands and feet clear of moving parts. DO NOT stick fingers into a pump when in operation. Check suction strainer and hose regularly for proper Safe Working Procedures submergence and to be sure it is free of obstructions. USE COMMON SENSE! Most accidents can be NEVER operate a self-priming pump unless the volute avoided by using common sense and concentrating...
- Page 56 Operate Safely Before Starting • Be sure to open all manual valves slowly to prevent Check the pump thoroughly at delivery for any shipping WATER HAMMER damage. • Check all warning and safety devices and indicators Locate the pump in an accessible location, as close to •...
- Page 57 Operate Safely Electric Motor Driven Pumps If circuit breaker or fuse is tripped, examine the system for the problem before restarting pump. Allow only qualified personnel to INSTALL, WIRE and NEVER use the power cord to aid lifting the pump. OPERATE electric motor driven pumps.
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Page 58: Shut Down Safely
Shut Down Safely WARNING! Avoid death or serious injury. Never leave a machine unattended with the engine running. Safe Shutdown The detailed shutdown procedure is given in your manufacturer’s manual(s). In general, this includes: • Stop machine • Position controls in neutral or locked position Shut engine off, •... - Page 59 Perform Maintenance Safely WARNING! Avoid death or serious injury from entanglement. Do not wear loose clothing or accessories. Stay away from all rotating components when the engine is running. Contact, wrapping or entanglement with rotating or moving parts could result in Avoid rotating parts death or serious injury.
- Page 60 Perform Maintenance Safely Attach a “DO NOT OPERATE” warning tag to the control Sizing Extension Cords levers. Lock out the unit according to the manufacturer’s Use the following chart to select the correct size exten- operating manual. If there is a key, remove it and take it sion cord to prevent excessive amperage draw or volt- with you.
- Page 61 Perform Maintenance Safely Ultra-Low Sulfur Diesel (ULSD) Hazard Hydraulic System Hazards WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Be sure to follow manufacturer’s instructions for relieving greater static ignition hazard than earlier diesel fluid pressure before performing any maintenance. The formulations with higher sulfur content.
- Page 62 Perform Maintenance Safely Battery Hazards The liquid in batteries contains acid, which is a POISON and could cause SEVERE CHEMICAL BURNS. Avoid injury: • Wear a face shield to prevent contact with your eyes • Wear chemical-resistant gloves and clothing to keep Wear hand electrolyte off your skin and regular clothing protection...
- Page 63 Perform Maintenance Safely Complete Service and Repairs Before Machine is Released Tighten all bolts, fittings, and connections to torques Recheck all fluid levels before releasing the equipment specified by the manufacturer. for operation. Are there any missing cotter pins, washers, locknuts, All parts should be inspected during repair and replaced etc.? Are there any parts left over? if worn, cracked or damaged.
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Page 64: Final Word To The User
Final Word to the User You have just finished reading the AEM Portable Pumps Safety Manual. It is impossible for this manual to cover every safety situation that you may encounter on a daily basis. Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations. - Page 65 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...