Related Manuals for Wacker Neuson PT2
Summary of Contents for Wacker Neuson PT2
- Page 1 Operator’s Manual Pump PT2 / PT2A / PT2H PT3 / PT3A / PT3H 5100016561 0915...
- Page 2 Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.
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Page 3: Foreword
Americas LLC will be referred to as Wacker Neuson. Keep a copy of the Operator’s Manual with the machine at all times. For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. - Page 4 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson ...
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Page 5: Ec Declaration Of Conformity
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC Authorized Person for Technical Documents Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Menomonee Falls, WI, USA, 24.08.15 Keith Herr... -
Page 7: Ec Declaration Of Conformity
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC Authorized Person for Technical Documents Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Menomonee Falls, WI, USA, 27.03.15 Keith Herr... -
Page 9: Table Of Contents
PT2 / PT3 Table of Contents Foreword EC Declaration of Conformity EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............. 11 Machine Description and Intended Use ..........12 Safety Guidelines for Operating the Machine ........13 Service Safety .................. - Page 10 Engine Maintenance: Honda GX390 Engine Maintenance: Hatz 1B 20 / 1B 30 10 Troubleshooting 11 Technical Data 11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I) ..........48 11.2 Engine—PT2A / PT2A(I) ..............49 11.3 Engine—PT3 / PT3A / PT3(I) / PT3H ..........50 11.4...
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Page 11: Safety Information
PT2 / PT3 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. -
Page 12: Machine Description And Intended Use
PT2 / PT3 Machine Description and Intended Use This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation. -
Page 13: Safety Guidelines For Operating The Machine
To ensure safe operation of the machine: ■ Do not operate the machine if any safety devices or guards are missing or inoperative. ■ Do not modify or defeat the safety devices. ■ Only use accessories or attachments that are approved by Wacker Neuson. wc_si000938gb_FM10.fm... - Page 14 Safety Information PT2 / PT3 Safe When operating this machine: operating ■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose practices clothing away from the machine’s moving parts. When operating this machine: ■ Do not operate a machine in need of repair.
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Page 15: Service Safety
Machine When servicing or maintaining the machine: modifications ■ Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: ■ Do not defeat safety devices. ■ Do not modify the machine without the express written approval of Wacker Neuson. - Page 16 Safety Information PT2 / PT3 Cleaning When cleaning and servicing the machine: ■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc. ■ Keep the labels legible. When cleaning the machine: ■ Do not clean the machine while it is running.
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Page 17: Operator Safety While Using Internal Combustion Engines
PT2 / PT3 Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. -
Page 18: Labels
Labels PT2 / PT3 Labels Label Locations wc_gr012671 wc_si000939gb_FM10.fm... -
Page 19: Label Meanings
PT2 / PT3 Labels Label Meanings DANGER Asphyxiation hazard. ■ Engines emit carbon monoxide. ■ Do not run the machine indoors or in an DANGER DANGER enclosed area. GEFAHR GEFAHR ■ NEVER use inside a home or garage, EVEN IF... - Page 20 Labels PT2 / PT3 WARNING Pressurized contents. Do not open when hot! WARNING WARNING ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 110164 110164 5100015564 5100015564 WARNING WARNING WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 110164 110164 5100015565 5100015565 WARNING WARNING WARNING Never pump volatile, flammable, or low-flash-point fluids.
- Page 21 PT2 / PT3 Labels NOTICE Lifting point 73 kg 73 kg 91 kg 91 kg (160 LBS) (160 LBS) (200 LBS) (200 LBS) 5200015474 PT3 5200015474 PT3 5200015473 PT2 5200015473 PT2 Guaranteed sound power level in dB(A) Certified Performance Contractors Pump Bureau...
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Page 22: Lifting And Transporting
Lifting and Transporting PT2 / PT3 Lifting and Transporting Lifting the Machine ■ Lifting equipment (crane, hoist, or fork truck) capable of supporting the Requirements machine’s weight ■ Lifting devices (hooks, chains, and shackles) capable of supporting the machine’s weight ■... -
Page 23: Preparing The Machine For Transport On A Truck Or Trailer
PT2 / PT3 Lifting and Transporting Preparing the Machine for Transport on a Truck or Trailer ■ Machine stopped Requirements ■ Flatbed truck or trailer capable of supporting the machine’s weight ■ Chains, hooks, or straps capable of supporting the machine’s weight... -
Page 24: Operation
1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. -
Page 25: Recommended Fuel
Before using an oxygenated fuel, confirm the fuel’s contents. Some states and provinces require this information to be posted on the fuel pump. The following is the Wacker Neuson approved percentage of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10). -
Page 26: Refueling The Machine
Operation PT2 / PT3 Refueling the Machine ■ Machine shut down Requirements ■ Engine cool ■ Machine/fuel tank level with the ground ■ Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. -
Page 27: Positioning And Preparing The Machine For Operation
PT2 / PT3 Operation Positioning and Preparing the Machine for Operation WARNING Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine. ► All persons setting up the machine must be fully trained on the installation of the machine. -
Page 28: Before Starting The Machine
Operation PT2 / PT3 Continued from the previous page. 3. Connect the strainer (c) to the suction hose. ■ Always use a strainer on the end of the suction hose to prevent pulling in large debris which could clog the pump or jam the impeller. -
Page 29: Starting And Stopping The Machine (Wm 170 / Wm 270)
PT2 / PT3 Operation Starting and Stopping the Machine (WM 170 / WM 270) ■ Suction and discharge hoses properly attached and positioned Requirements ■ There is fuel in the tank Starting the Perform the procedure below to start the machine. -
Page 30: Starting And Stopping The Machine (Honda)
Operation PT2 / PT3 Starting and Stopping the Machine (Honda) ■ Suction and discharge hoses properly attached and positioned Requirements ■ There is fuel in the tank Starting the Perform the procedure below to start the machine. machine 1. Set the fuel valve to the open position (a Note: If the engine is cold, set the choke lever to the closed position (b ). -
Page 31: Starting And Stopping The Machine (Hatz)
PT2 / PT3 Operation Starting and Stopping the Machine (Hatz) ■ Suction and discharge hoses properly attached and positioned Requirements ■ There is fuel in the tank Starting the Perform the procedure below to start the machine. machine 1. Set the engine speed control lever (a) to the 1/2 START or START position, as desired or necessary. -
Page 32: Emergency Shutdown Procedure
Operation PT2 / PT3 4.10 Emergency Shutdown Procedure Perform the procedure below if a breakdown or accident occurs while the machine is operating. 1. Stop the engine. 2. Remove the obstruction. 3. Un-kink the hoses. 4. Allow the machine to cool. -
Page 33: General Maintenance
Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim. -
Page 34: Inspecting The Impeller
General Maintenance PT2 / PT3 Inspecting the Impeller Background Sand, dirt, and debris will cause the impeller to wear. If the pump’s performance drops over time, check and adjust the clearance between the impeller and the insert. ■ Machine shut down Requirements ■... - Page 35 PT2 / PT3 General Maintenance Continued from the previous page. 3. Remove the volute (c) and clean the impeller (d) with a 50-50 mixture of bleach and water before working on it. wc_gr012674 4. Check clearance between the impeller and the insert by slowly pulling the starter rope to turn the impeller.
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Page 36: Storage
General Maintenance PT2 / PT3 Storage Introduction Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. -
Page 37: Machine Disposal And Decommissioning
PT2 / PT3 General Maintenance ■ Cover the machine. Tires and other exposed rubber items should be protected from the weather. Either cover them or use a readily available protectant. Machine Disposal and Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. -
Page 38: Engine Maintenance: Wm 130 / Wm 170 / Wm 270
Engine Maintenance: WM 130 / WM 170 / WM 270 Engine Maintenance: WM 130 / WM 170 / WM 270 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. - Page 39 Engine Maintenance: WM 130 / WM 170 / WM 270 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. Daily After Every Every Every Every before first 20 2 weeks month year...
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Page 40: Engine Maintenance: Honda Gx160
Engine Maintenance: Honda GX160 Engine Maintenance: Honda GX160 The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. - Page 41 Engine Maintenance: Honda GX160 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Each First Every 3 Every 6 Every Refer Perform at every Month Months...
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Page 42: Engine Maintenance: Honda Gx390
Engine Maintenance: Honda GX390 Engine Maintenance: Honda GX390 The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. - Page 43 Engine Maintenance: Honda GX390 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Each First Every 3 Every 6 Every Refer Perform at every Month Months...
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Page 44: Engine Maintenance: Hatz 1B 20 / 1B
Engine Maintenance: Hatz 1B 20 / 1B 30 Engine Maintenance: Hatz 1B 20 / 1B 30 The information in this chapter comes from copyrighted Hatz material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. - Page 45 Engine Maintenance: Hatz 1B 20 / 1B 30 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. 770063 wc_tx003915gb_FM10.fm...
- Page 46 Engine Maintenance: Hatz 1B 20 / 1B 30 770064 wc_tx003915gb_FM10.fm...
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Page 47: 10 Troubleshooting
PT2 / PT3 Troubleshooting 10 Troubleshooting Problem / Symptom Reason Remedy ■ ■ Engine does not start. No fuel in tank Add fuel. ■ ■ Old fuel Drain fuel tank, change fuel filter, and fill with fresh fuel. ■ Add engine oil. -
Page 48: 11 Technical Data
Technical Data PT2 / PT3 11 Technical Data 11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I) Machine PT2H 5000009318 5000009094 5000009097 Engine type 4-stroke, overhead valve, 4-stroke, air cooled, single cylinder diesel Engine make Wacker Neuson Hatz Engine model WM170... -
Page 49: Engine-Pt2A / Pt2A(I)
PT2 / PT3 Technical Data 11.2 Engine—PT2A / PT2A(I) Machine PT2A PT2A 5000009092 (100–200) 5000009092 (201–) 5000009095 (100–201) 5000009095 (202–) 5000009237 (100–201) 5000009237 (202–) Engine type 4-stroke, overhead valve, single cylinder Engine make Honda Engine model GX 160 K1 TX2... -
Page 50: Engine-Pt3 / Pt3A / Pt3(I) / Pt3H
Technical Data PT2 / PT3 11.3 Engine—PT3 / PT3A / PT3(I) / PT3H Machine PT3A PT3H 5000009321 5000009098 5000009100 5000009322 5000009101 5000009103 5000009240 5000620800 Engine type 4-stroke, overhead valve, 4-stroke, air cooled, single cylinder diesel engine Engine make Wacker Neuson... -
Page 51: Pump-Pt2 / Pt2(I) / Pt2A / Pt2H
PT2 / PT3 Technical Data 11.4 Pump—PT2 / PT2(I) / PT2A / PT2H Machine PT2(I) PT2A PT2H 5000620725 5000009318 5000009092 5000009094 5000009095 5000009097 5000009237 Dimensions mm (in.) 550 x 465 x 500 590 x 495 x 510 (21.7 x 18.3 x 19.6) (23.2 x 19.4 x 20.0) -
Page 52: Sound Measurements
Technical Data PT2 / PT3 11.6 Sound Measurements Products are tested for sound pressure level in accordance with EN ISO 11201:2010. Sound power level is tested in accordance with European Directive 2000/14/EC - Noise Emission in the Environment by Equipment for use outdoors. -
Page 53: Dimensions
PT2 / PT3 Technical Data 11.7 Dimensions wc_gr012713 Machine PT2(I) 550 (21.7) 465 (18.3) 500 (19.6) mm (in.) PT2A PT2H 590 (23.2) 495 (19.4) 510 (20.0) PT3(I) mm (in.) 675 (26.0) 505 (20.0) 570 (23.0) PT3A PT3H wc_td000650gb_FM10.fm... - Page 54 Technical Data PT2 / PT3 wc_td000650gb_FM10.fm...
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Page 55: Emission Control Systems Information And Warranty
Emission Control Systems Information and Warranty 12 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 12.1 Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. - Page 56 Emission Control Systems Information and Warranty wc_tx001753gb_FM10.fm...
- Page 70 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.