Related Manuals for Wacker Neuson PSR1 500
Summary of Contents for Wacker Neuson PSR1 500
- Page 1 Operator’s Manual Pump PSR1 500 Type PSR1 500 Document 5000187971 Date 1115 Revision Language 5 0 0 0 1 8 7 9 7 1...
- Page 2 Copyright notice © Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
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Page 3: Foreword
Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. - Page 4 Foreword PSR1 500 Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx002042gb.fm...
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Page 5: Table Of Contents
PSR1 500 Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating and Electrical Safety ............9 Service Safety ..................10 Labels ....................11 Lifting and Transporting Installation Components .................. - Page 6 Table of Contents PSR1 500 Technical Data Standard Specifications ...............29 Operating Specifications ..............30 Dimensions ..................30 Schematics AEM Safety Manual wc_bo5000187971_03TOC.fm...
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Page 7: Safety Information
PSR1 500 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. -
Page 8: Machine Description And Intended Use
PSR1 500 Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
Safety-toed footwear Replacement parts When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. Operating and Electrical Safety To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. -
Page 10: Service Safety
• When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. -
Page 11: Labels
PSR1 500 Safety Information Labels A nameplate listing the model number, item number, revi- Wacker Neuson Corporation sion number, and serial number is attached to each unit. Menomonee Falls, WI 53051 USA Please record the information found on this nameplate so it Model Item No. -
Page 12: Lifting And Transporting
Lifting and Transporting PSR1 500 Lifting and Transporting Do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. WARNING When installing the pump, pay close attention to its center of gravity and weight. -
Page 13: Installation
PSR1 500 Installation Installation Components Ref. Description Ref. Description Lifting handle Shaft sleeve Oil lifter Oil casing Oil plug Wear ring Suction cover Impeller Cable assembly Pump casing Mechanical seal Swing check valve Lubricant Bottom plate Discharge outlet V-ring Stand... -
Page 14: Preparing The Machine For First Use
(32–104°F) which can lead to failure, electrical leakage or shock. Do not use in the vicinity of explosive or flammable materials. Use only in fully assembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this manual. 3.3.1 Install the pump in a location with sufficient water level, where water collects readily. -
Page 15: Preparing For Installation
3.3.5 If used in a permanent installation, where the pump is not readily accessible after installation, please contact Wacker Neuson for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. -
Page 16: Checks To Make Before Installation
Installation PSR1 500 Checks to Make Before Installation • When a grounded plug is used: Use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground. • When connection leads are used: With the megohmmeter, measure the insulation resistance between each core lead and the ground lead. -
Page 17: Connecting The Power Supply
PSR1 500 Installation Connecting the Power Supply Before connecting leads to the terminal strip, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. WARNING Before inserting the power supply plug, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting,... -
Page 18: Cable Assembly
Installation PSR1 500 Cable Assembly If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in CAUTION fire, electrical leakage or electrical shock. -
Page 19: Operation
PSR1 500 Operation Operation Before Starting 4.1.1 Make sure once again that the product is of the correct voltage and frequency rating. NOTICE: Using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. - Page 20 Operation PSR1 500 • Using an AC voltmeter (tester), measure voltage at the terminals. Supply voltage tolerance: within ±5% of rated voltage. COUNTERMEASURE: If the supply voltage is outside the tolerance, possible causes are the power supply capacity or an inadequate extension cable.
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Page 21: Operating Water Level
PSR1 500 Operation Operating Water Level Do not operate the pump below the C.W.L. (Continuous running Water Level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. CAUTION 1 mm (0.04") -
Page 22: Maintenance
Maintenance PSR1 500 Maintenance Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Weekly Monthly Every Every... -
Page 23: Maintenance And Inspection
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. - Page 24 Maintenance PSR1 500 Note: Worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. wc_gr004660 Ref.
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Page 25: Disassembly And Reassembly
The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement. A specialized environment and facilities are necessary for work on the mechanical seal and the motor parts. Contact your nearest dealer or Wacker Neuson representative in the event such repairs are necessary. wc_tx002008gb.fm... -
Page 26: Disassembly
Maintenance PSR1 500 Disassembly Note: Before disassembling, be sure to drain the oil. 5.5.1 Removing the suction cover and the pump casing: Remove the hex bolts (3) and the sealing washers (4) from under the bottom plate (5) and remove the bottom plate from the pump unit. -
Page 27: Reassembly
PSR1 500 Maintenance wc_gr004643 Reassembly The reassembly procedure is in the reverse sequence of disassembly. 5.6.1 Remove sand and other debris from the impeller (5), pump casing (6) and suction cover (3) before reassembly. 5.6.2 Install the V-ring (8) on the outside of the shaft sleeve (7). During the installation, be careful not to apply oil to the area in which the V-ring contacts the shaft sleeve. -
Page 28: Troubleshooting
Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. -
Page 29: Technical Data
PSR1 500 Technical Data Technical Data Standard Specifications Model: PSR1 500 BOM: 0620411 Applicable liquids, Rain water, fountain water, ground water consistency and 0–40°C (32–104°F) temperature Pump Impeller Vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor... -
Page 30: Operating Specifications
Technical Data PSR1 500 Operating Specifications Model: PSR1 500 BOM: 0620411 Pump Electric power 110/1/60 V/Ph/Hz Rated current Starting method Capacitor-run Discharge 19 (3/4-inch NPS) mm (in.) Output 0.48 (2/3) kW (Hp) Max. head 12 (39.5) m (ft.) Max. capacity... -
Page 31: Schematics
PSR1 500 Schematics Schematics wc gr004639 Ref. Description Ref. Description Capacitor Ground Main coil Circle thermal protector Auxiliary coil Float switch (normally open con- tact) Miniature protector Heater Frame grounding Wire Colors Black Yellow Orange Green Brown Purple Blue Violet... - Page 32 Schematics PSR1 500 Notes wc_tx002023gb.fm...
- Page 46 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...