Related Manuals for Wacker Neuson PDT 2A
Summary of Contents for Wacker Neuson PDT 2A
- Page 1 0154614en 0309 Pump PDT 2A PDI 2A PDT 3A PDI 3A OPERATOR’S MANUAL...
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Page 3: Table Of Contents
PD 2A/3A Table of Contents Foreword Safety Information Laws Pertaining to Spark Arresters ............6 Operating Safety .................. 8 Operator Safety while using Internal Combustion Engines ....9 Service Safety ..................9 Label Locations .................. 10 Safety Labels ..................11 Technical Data Engine .................... - Page 4 Table of Contents PD 2A/3A Spark Plug ...................27 Gear Case ...................28 Connecting Rod Bearing ..............29 Cleaning Pump ..................29 Cleaning Sediment Cup ..............30 Carburetor Adjustment ................30 5.10 Storage ....................31 5.11 Troubleshooting ...................32 5.12 Decomissioning ...................33 wc_bo0154614006enTOC.fm...
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Page 5: Foreword
Foreword CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of WARNING California to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. -
Page 6: Safety Information
Safety Information PD 2A/3A Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. - Page 7 PD 2A/3A Safety Information In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator. wc_si000085gb.fm...
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Page 8: Operating Safety
Safety Information PD 2A/3A Operating Safety Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine Owner’s Manual and the safety guidelines below. Failure to follow the DANGER warnings and safety standards could result in severe injury or death. 2.2.1 NEVER allow anyone to operate this equipment without proper training. -
Page 9: Operator Safety While Using Internal Combustion Engines
PD 2A/3A Safety Information Operator Safety while using Internal Combustion Engines A poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. WARNING 2.3.1 DO NOT smoke while operating the machine. -
Page 10: Label Locations
Safety Information PD 2A/3A Label Locations CAUTION VORSICHT GREASE CONNECTING PLEUELLAGER JEDEN ROD BEARING MONTHLY MONAT SCHMIEREN PRECAUCION PRECAUTION ENGRASE RODAMIENTO GRAISSER ROULEMENT DE LA BIELA DE LA BIELLE TOUS MENSUALMENTE LES MOIS WARNING DO NOT OPERATE WITHOUT SAFETY GUARDS. READ AND UNDERSTAND INSTRUCTION BOOK. -
Page 11: Safety Labels
PD 2A/3A Safety Information Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. - Page 12 Safety Information PD 2A/3A Label Meaning CAUTION! Lifting point. Guaranteed sound power level in dB(A). wc_si000085gb.fm...
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Page 13: Technical Data
PD 2A/3A Technical Data Technical Data Engine Item Number: PDT/PDI 2A PDT/PDI 3A 0007610, 0007611 0007614, 0007615, 0007624, 0007625 0007616, 0007628, 0007629, 0009407 Engine Engine Make Honda Engine Model GX 120 K1 QX Rated Power 3.0 (4.0) kW (Hp) Spark Plug (NGK) BPR 6ES, BOSCH WR 7DC type Electrode Gap... -
Page 14: Pump
Technical Data PD 2A/3A Pump Item Number: PDT/PDI 2A PDT/PDI 3A 0007610, 0007611 0007614, 0007615, 0007624, 0007625 0007616, 0007628, 0007629, 0009407 Pump Weight 52 (114) 63 (138) kg (lbs.) *Max. Suction Lift 7.5 (25) 7.5 (25) m (ft.) Max. Discharge Head 7.5 (25) 7.5 (25) m (ft.) -
Page 15: Sound Measurements
PD 2A/3A Technical Data Sound Measurements The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: • the guaranteed sound power level (L ) = 96 dB(A). • the sound pressure level at operator’s location (L ) = 82 dB(A). These sound values were determined according to ISO 3744 for the sound power level (L ) and ISO 6081 for the sound pressure level... -
Page 16: Dimensions
Technical Data PD 2A/3A Dimensions Item Revision mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 0007610 107- 1015 PDT2A (25) (40) (22.5) 108+ 1015 (25) (40) (24) 0007611 1015 PDT2A(I) (25) (40) (22.5) wc_td000085gb.fm... - Page 17 PD 2A/3A Technical Data 0007614 107- 1015 PDT3A (29.5) (40) (24) 108+ 1015 (30) (40) (25) 0007615 1015 PDT3A(I) (29.5) (40) (24) 0007616 1015 PDT3A(WW) (29.5) (40) (24) 0007624 107- 1015 PDI2A (17.5) (40) (22.5) 108+ 1015 (17) (40) (24) 0007625 107- 1015...
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Page 18: Operation
Operation PD 2A/3A Operation Application This pump is intended for removing clean water or water containing a large amount of debris and suspended solids. The model PD 2A can pump water containing solids up to 30 mm (1.25 in.) diameter. The model PD 3A can pump water containing solids up to 45 mm (1.75 in.) in diameter. -
Page 19: Transporting The Machine
PD 2A/3A Operation Transporting the Machine Fire hazard. Spilled fuel can ignite and cause severe burns. Lift and transport the machine in an upright position. WARNING When lifting and transporting this machine: • Close the fuel valve. • Lift and transport it in an upright position. •... -
Page 20: Priming Pump
Operation PD 2A/3A Priming Pump See Graphic: wc_gr001064 Diaphragm pumps are self priming and seldom need to have water added to them before starting. However, if the pump has not been used for several weeks and the rubber valves inside it are dry, adding water through the surge chamber (f) will help the valves seal and shorten the amount of time required for the pump to prime. -
Page 21: To Start
PD 2A/3A Operation To Start See Graphic: wc_gr000014 4.6.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 4.6.2 Turn engine switch to “ON”... -
Page 22: Operation
Operation PD 2A/3A Operation Run engine at full speed while operating pump. Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water. Longer hoses will require more time. If pump does not prime, check for loose fittings or air leak in suction hose. -
Page 23: Hoses And Clamps
PD 2A/3A Operation 4.10 Hoses and Clamps See Graphic: wc_gr001065 Suction Hose Suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge Hose Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses. -
Page 24: Maintenance
Maintenance PD 2A/3A Maintenance Periodic Maintenance Schedule The chart below lists basic machine and engine maintenance. Refer to your engine Operator’s Manual for additional information on engine maintenance. Daily After Every 2 Every Every before first weeks starting 20 hrs. or 25 hrs. -
Page 25: Changing Engine Oil
PD 2A/3A Maintenance Changing Engine Oil See Graphic: wc_gr000022 5.2.1 Drain the oil while the engine is still warm. 5.2.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off. -
Page 26: Servicing Air Cleaner
Maintenance PD 2A/3A Servicing Air Cleaner See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. -
Page 27: Spark Plug
PD 2A/3A Maintenance Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to section Technical Data for the recommended spark plug type and the electrode gap setting. -
Page 28: Gear Case
Maintenance PD 2A/3A Gear Case See Graphic: wc_gr003450 Check the oil level in the gear case once a week or every 25 hours of operation. Remove oil level plug (h). Check that oil level is even with plug opening. If oil level is low, add oil through the top fill plug opening (g). Do not overfill. -
Page 29: Connecting Rod Bearing
PD 2A/3A Maintenance Connecting Rod Bearing See Graphic: wc_gr003451 Grease connecting rod bearing once a week or every 25 hours of operation. Use a hand operated grease gun. Add grease through grease fitting located behind access hole (j) provided on front cover. wc_gr003451 Cleaning Pump See Graphic: wc_gr003451... -
Page 30: Cleaning Sediment Cup
Maintenance PD 2A/3A Cleaning Sediment Cup See Graphic: wc_gr000029 5.8.1 Turn the fuel valve off. 5.8.2 Remove the sediment cup (a) and the O-ring (b). 5.8.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.8.4 Turn the fuel valve on and check for leaks. wc_gr000029 wc_gr000032 Carburetor Adjustment... -
Page 31: Storage
PD 2A/3A Maintenance 5.10 Storage If pump is being stored for more than 30 days: NEVER open priming plug, discharge plug, or cover when pump is hot. WARNING 5.10.1 Remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled. -
Page 32: Troubleshooting
Maintenance PD 2A/3A 5.11 Troubleshooting Problem / Symptom Reason / Remedy Engine does not start. • Engine problem. See engine manufacturer’s service manual for troubleshooting and repair. • Engine oil level too low. Add oil to engine. • Pump housing filled with dirt and debris. Disassem- ble and clean inside of pump. -
Page 33: Decomissioning
PD 2A/3A Maintenance 5.12 Decomissioning 5.12.1 When this machine has reached the end of its useful life, practice environment-friendly recycling. • Do not dispose of the machine in normal garbage containers. • Dispose of the machine in accordance with local environmental recycling regulations. - Page 47 Groupe Motopompe à Eau Type - Typ - Tipo - Type PDT 2A, PDT 3A, PDI 2A, PDI 3A, PDT 2, PDT 3 Item number of equipment / Artikelnummer / Número de referencia de la máquina / Numéro de référence du matériel : 0007610, 0007614, 0007624, 0007625, 0007628, 0007629, 0009407, 0009494, 0009495 Net installed power / absolute installierte Leistung / Potencia instalada neta / Puissance installée nette :...
- Page 48 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...