Related Manuals for Wacker Neuson PS2 800
Summary of Contents for Wacker Neuson PS2 800
- Page 1 Operator’s Manual Pump PS2 800 PSA2 800 PSW3 1500 5000187761 1111...
- Page 2 Copyright notice © Copyright 2011 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
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Page 3: Foreword
Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. - Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
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Page 5: Table Of Contents
PS(A)2 800 / PSW3 1500 Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating and Electrical Safety ............9 Service Safety ..................10 Labels ....................11 Lifting and Transporting Installation Components .................. - Page 6 Table of Contents PS(A)2 800 / PSW3 1500 Technical Data Standard Specifications ...............34 Operating Specifications ..............35 Dimensions ..................36 AEM Safety Manual Schematics wc_bo5000187761_02TOC.fm...
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Page 7: Safety Information
PS(A)2 800 / PSW3 1500 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 8: Machine Description And Intended Use
PS(A)2 800 / PSW3 1500 Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
Safety-toed footwear Replacement parts When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. Operating and Electrical Safety To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. -
Page 10: Service Safety
• When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. -
Page 11: Labels
Safety Information Labels A nameplate listing the model number, item number, revision number, and serial number is attached to each Wacker Neuson Corporation Menomonee Falls, WI 53051 USA unit. Please record the information found on this nameplate Model Item No. -
Page 12: Lifting And Transporting
Lifting and Transporting PS(A)2 800 / PSW3 1500 Lifting and Transporting Do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. WARNING When installing the pump, pay close attention to its center of gravity and weight. -
Page 13: Installation
PS(A)2 800 / PSW3 1500 Installation Installation Components wc_gr005716 Ref. Description Ref. Description Lifting handle Seal-mechanical Coupling Lubricant Oil lifter Seal-dust Oil plug Sleeve Cover-suction Housing-oil Strainer Wear ring Cable assembly Impeller wc_tx001968gb.fm... -
Page 14: Preparing The Machine For First Use
(32–104°F) which can lead to failure, electrical leakage or shock. Do not use in the vicinity of explosive or flammable materials. Use only in fully assembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this manual. 3.3.1 Install the pump in a location with sufficient water level, where water collects readily. -
Page 15: Preparing For Installation
3.3.4 If used in a permanent installation, where the pump is not readily accessible after installation, please contact Wacker Neuson for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. -
Page 16: Checks To Make Before Installation
Installation PS(A)2 800 / PSW3 1500 Checks to Make Before Installation • When a grounded plug is used: Use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground. • When connection leads are used: With the megohmmeter, measure the insulation resistance between each core lead and the ground lead. -
Page 17: Discharge Fittings
PS(A)2 800 / PSW3 1500 Installation Discharge Fittings This pump series is offered with a variety of discharge fittings. Follow procedures noted below to assure a proper discharge connection. Threaded Discharge Fitting (BSP) – Tighten hose coupling or discharge pipe securely and with proper gaskets. -
Page 18: Connecting The Power Supply
Installation PS(A)2 800 / PSW3 1500 Connecting the Power Supply Before connecting leads to the terminal strip, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. WARNING Before inserting the power supply plug, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting,... -
Page 19: Cable Assembly
PS(A)2 800 / PSW3 1500 Installation Cable Assembly If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in CAUTION fire, electrical leakage or electrical shock. -
Page 20: Operation
When powering the pump with a generator, be certain the generator is sized to supply the required power for the pump and any other equipment powered by the generator. Non-Automatic Model (PS2 800, PSW3 1500) Test Operation Do not operate the pump while it is suspended in the air. The recoil may result in injury or other major accident. - Page 21 Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibration, unusual noise or odor, turn off the power immediately and consult your nearest dealer or Wacker Neuson representative. Continuing to operate the pump under abnormal CAUTION conditions may result in electrical shock, fire, or current leakage.
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Page 22: Operating Water Level
Level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. CAUTION Operating Water Level. Pump Model C.W.L. PS2 800 50 mm (2 in.) PSA2 800 80 mm (3.15 in.) PSW3 1500 wc_tx001983gb.fm... - Page 23 PS(A)2 800 / PSW3 1500 Operation Circle Thermal Protector The pump has a built-in motor protection system. If an excessive current is detected or the motor overheats, for reasons such as the following, the pump will automatically stop operating regardless of the water level, to protect the motor: •...
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Page 24: Emergency Shutdown Procedure
Operation PS(A)2 800 / PSW3 1500 wc_gr000312 Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 4.3.1 Turn off the pump. 4.3.2 Disconnect the power supply. 4.3.3 Contact the rental yard or machine owner. wc_tx001983gb.fm... -
Page 25: Maintenance
(2) See Inspecting Lubricant and Replacing Lubricant in this section. (3) Specialized know-how is required for inspecting and replacing the mechanical seal. Consult with your nearest dealer or Wacker Neuson representative. (4) Consult with your nearest dealer or Wacker Neuson representative regarding overhauls. Maintenance and Inspection wc_tx001998gb.fm... -
Page 26: Storage
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. -
Page 27: Replacement Parts
Oil inlet Oil plug Gasket Allen wrench Pump Model Lubricant Capacity PS2 800 155 ml (5.2 fl. oz.) PSA2 800 PSW3 1500 350 ml (11.8 fl. oz.) Replacement Parts The table lists the parts that need to be replaced periodically. Replace these using the recommended frequency as a guideline. -
Page 28: Disassembly And Reassembly
The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement. A specialized environment and facilities are necessary for work on the mechanical seal and the motor parts. Contact your nearest dealer or Wacker Neuson representative in the event such repairs are necessary. wc_tx001998gb.fm... -
Page 29: Disassembly (Ps / Psa)
Remove the wear plate (12) from the oil casing (13). A worn impeller may have sharp edges that can cause injury, and should be handled with care. Note: The exploded view shown is for model PS2 800. Other models WARNING may differ slightly in shape and structure. -
Page 30: Reassembly (Ps / Psa)
Maintenance PS(A)2 800 / PSW3 1500 Reassembly (PS / PSA) See Graphic: wc_gr005933, wc_gr001205 5.6.1 Mount the V-ring (11) onto the outside of the shaft sleeve (10) as shown in the drawing. When doing so, do not apply oil or other lubrication to the surface where the V-ring contacts the shaft sleeve (a). -
Page 31: Disassembly (Psw)
PS(A)2 800 / PSW3 1500 Maintenance Disassembly (PSW) See Graphic: wc_gr005934 5.7.1 Removing the strainer stand and volute: Remove the three hex nuts (1) under the strainer stand (2), then remove the strainer stand, stud bolts (3), and volute (4). 5.7.2 Removing the impeller: With a box wrench or other tool, remove the acorn nut (5) and... -
Page 32: Reassembly (Psw)
Maintenance PS(A)2 800 / PSW3 1500 Reassembly (PSW) See Graphic: wc_gr005934, wc_gr001205 5.8.1 Mount the V-ring (11) onto the outside of the shaft sleeve (10) as shown in the drawing. When doing so, do not apply oil or other lubrication to the surface where the dust seal contacts the sleeve (a). 5.8.2 When replacing the wear ring (8), make sure the front and back are oriented correctly. -
Page 33: Troubleshooting
Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. -
Page 34: Technical Data
Applicable liquids, Rain water, fountain water, ground water, consistency and sand-carrying water temperature 0–40°C (32–104°F) Pump Impeller Semi-vortex type (PS2 800, PSA2 800) Semi-open type (PSW3 1500) Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submersible induction motor (2-pole) -
Page 35: Operating Specifications
PS(A)2 800 / PSW3 1500 Technical Data Operating Specifications Part No. PS2 800 PSA2 800 PSW3 1500 Pump Electric power V/Ph/Hz 220/1/60 110/1/60 220/1/60 220/1/60 110/1/60 Rated current 10.1 13.7 27.1 Starting Capacitor-run method Discharge 50 (2) 80 (3.2) mm (in.) Output 0.75 (1) -
Page 36: Dimensions
Technical Data PS(A)2 800 / PSW3 1500 Dimensions mm (in.) (8.7) (8.7) (6.4) (6.4) 50 (2.0) 50 (2.0) PS2 800 PSA2 800 wc_gr005715 (4.8) (3.0) PSW3 1500 wc_td000297gb.fm... -
Page 49: Schematics
PS(A)2 800 / PSW3 1500 Schematics Schematics Ref. Description Ref. Description Capacitor Heater Main coil Level relay unit Auxiliary coil Transformer Protector Electrode Frame grounding Switch Ground — — wc_tx002013gb.fm... - Page 50 Schematics PS(A)2 800 / PSW3 1500 Wire Colors Black Violet Orange Green White Purple Blue Yellow Shield Pink Brown Light Blue Clear Green/Yellow Gray If connected to a circuit protected by a fuse, use a time-delay fuse with this pump. CAUTION wc_tx002013gb.fm...
- Page 52 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...