Wacker Neuson PT 3 Series Operator's Manual
  1. Manuals
  2. Brands
  3. Wacker Neuson Manuals
  4. Water Pump
  5. PT 3
  6. Operator's manual

Wacker Neuson PT 3 Series Operator's Manual

Hide thumbs Also See for PT 3 Series:
Table of Contents

Advertisement

Quick Links

0155951en
005
0107
Pump
PT 3 /...
OPERATOR'S MANUAL
0
1
5
5
9
5
1
E
N

Advertisement

Table of Contents
loading

Related Manuals for Wacker Neuson PT 3 Series

Summary of Contents for Wacker Neuson PT 3 Series

  • Page 1 0155951en 0107 Pump PT 3 /... OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    PT 3 /... Table of Contents Foreword Safety Information Operating Safety .................. 5 Operator Safety while using Internal Combustion Engines ....6 Service Safety ..................7 Label Locations (PT 2A / PT 3A, PT 2 / PT 3) ........8 Label Locations (PT 2V / PT 3V) ............
  • Page 4 Table of Contents PT 3 /... Maintenance Periodic Maintenance Schedule ............25 Engine Oil System (Hatz) ..............26 Engine Oil (Wacker / Honda / Vanguard) ..........28 Air Cleaner (Wacker) ................29 Air Cleaner (Honda) ................30 Air Cleaner (Vanguard) ...............31 Air Cleaner (Hatz) ................32 Spark Plug (Wacker / Honda / Vanguard) ...........33 Sediment Cup (Honda) ................33 5.10...

  • Page 5: Foreword

    CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of WARNING California to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model.

  • Page 6: Safety Information

    Safety Information PT 2/3 /... Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Operating Safety

    PT 2/3 /... Safety Information Operating Safety Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust.

  • Page 8: Operator Safety While Using Internal Combustion Engines

    Safety Information PT 2/3 /... 2.1.10 ALWAYS read, understand, and follow procedures in the Operator’s Manual before attempting to operate the equipment. 2.1.11 ALWAYS be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. 2.1.12 ALWAYS close fuel valve on engines equipped with one when machine is not being operated.

  • Page 9: Service Safety

    PT 2/3 /... Safety Information Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. WARNING 2.3.1 DO NOT attempt to clean or service the machine while it is running.

  • Page 10: Label Locations (Pt 2A / Pt 3A, Pt 2 / Pt 3)

    Safety Information PT 2/3 /... Label Locations (PT 2A / PT 3A, PT 2 / PT 3) M E N O M O N E E F A L L S , W I U S A 5 3 0 5 1 M o d e l I t e m N u m b e r...

  • Page 11: Label Locations (Pt 2V / Pt 3V)

    PT 2/3 /... Safety Information Label Locations (PT 2V / PT 3V) M E N O M O N E E F A L L S , W I U S A 5 3 0 5 1 M o d e l I t e m N u m b e r R e v .

  • Page 12: Label Locations (Pt 2H / Pt 3H)

    Safety Information PT 2/3 /... Label Locations (PT 2H / PT 3H) M E N O M O N E E F A L L S , W I U S A 5 3 0 5 1 M o d e l I t e m N u m b e r R e v .

  • Page 13: Safety Labels

    PT 2/3 /... Safety Information Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine.

  • Page 14: Information Labels

    Safety Information PT 2/3 /... Label Meaning CAUTION! Lifting point. Information Labels Label Meaning A nameplate listing the model number, item num- ber, revision number, and serial number is M E N O M O N E E F A L L S , W I U S A 5 3 0 5 1 attached to each unit.

  • Page 15: Technical Data

    PT 3 /... Technical Data Technical Data Engine Part No. PT 3 PT 3A PT 3V PT 3H 0009321 0009098 0009099 0009100 0009322 0009101 0009102 0009103 0009323 0009240 0009241 0009242 Engine Engine Type 4-stroke, overhead valve, 4-stroke, sin- 4-stroke, air single cylinder gle cylinder, cooled, die-...

  • Page 16: Pump

    Technical Data PT 3 /... Pump Part No. PT 3 PT 3A PT 3V PT 3H 0009321 0009098 0009099 0009100 0009322 0009101 0009102 0009103 0009323 0009240 0009241 0009242 Pump Dimensions mm (in.) 675 x 505 x 570 (26 x 20 x 23) Weight kg (lbs.) 60 (132)

  • Page 17: Sound Measurements

    PT 3 /... Technical Data Sound Measurements 3.3.1 The required sound specification, per paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: Guaranteed sound power level (L ) = PT 3A 110 dB(A), PT 3V 103 dB(A), PT 3H 108 dB(A), PT 3 104 dB(A). The sound pressure level at operator’s location (L ) = PT 3A 101 dB(A), PT 3V 91 dB(A), PT 3H 99 dB(A), PT 3 92 dB(A).

  • Page 18: Operation

    Operation PT 2/3 /... Operation Application This pump is intended for removing clean water and water containing some debris and solids. Refer to “Technical Data” for maximum solid size. 4.1.1 NEVER pump volatile, flammable or low flash point fluids. These fluids could ignite or explode.

  • Page 19: Before Starting

    PT 2/3 /... Operation Before Starting See Graphic: wc_gr000013 4.4.1 Read safety instructions at the beginning of manual. 4.4.2 Place pump as near to water as possible, on a firm, flat, level surface. 4.4.3 To prime pump, remove prime plug (a) and fill pump case with water. If the pump case is not filled with water before starting, it will not begin pumping.
  • Page 20 Operation PT 2/3 /... wc_tx000012gb.fm...

  • Page 21: To Start (Wacker)

    PT 2/3 /... Operation To Start (Wacker) See Graphic: wc_gr000655 4.5.1 Open fuel valve by moving lever down (a1). Note: If engine is cold, move choke lever to close position (d2). If engine is hot, set choke to open position (d1). 4.5.2 Turn engine switch to “ON”...

  • Page 22: To Start (Honda)

    Operation PT 2/3 /... To Start (Honda) See Graphic: wc_gr000014 4.7.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 4.7.2 Turn engine switch to “ON”...

  • Page 23: To Start (Vanguard)

    PT 2/3 /... Operation To Start (Vanguard) See Graphic: wc_gr000015 4.9.1 Open fuel valve (a1). Note: If engine is cold, move choke lever to the “CHOKE” position (b1). If engine is hot, set choke to the “RUN” position (b2). 4.9.2 Move throttle control to the fast position (c1).

  • Page 24: To Start (Hatz)

    Operation PT 2/3 /... 4.11 To Start (Hatz) See Graphic: wc_gr000016 4.11.1 Set speed control lever (a) either to 1/2 START or max. START position, as desired or necessary. Note: Starting at a lower speed will help to prevent exhaust smoke. 4.11.2 Pull the starting cable out by hand until you feel a slight resistance (b).

  • Page 25: Cold Weather Starting (Hatz)

    PT 2/3 /... Operation 4.12 Cold Weather Starting (Hatz) See Graphic: wc_gr000016 4.12.1 Set speed control lever (a) either to 1/2 START or max. START position, as desired or necessary. 4.12.2 Remove the top of the air cleaner and the soundproofing enclosure (c). 4.12.3 Pull the oil feed knob up to its limit (d) and then push it back down to its seat.

  • Page 26: Hoses And Clamps

    Operation PT 2/3 /... 4.15 Hoses and Clamps See Graphic: wc_gr000021 Suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses.

  • Page 27: Maintenance

    PT 2/3 /... Maintenance Maintenance Periodic Maintenance Schedule The chart below lists basic machine and engine maintenance. Refer to engine manufacturer’s Operator’s Manual additional information on engine maintenance. Pump Daily After Every Every Every before first start- 20 hrs. hrs. hrs.

  • Page 28: Engine Oil System (Hatz)

    Maintenance PT 2/3 /... Hatz Daily After Every Every Every before first starting 20 hrs. hrs. hrs. hrs. Change engine oil and filter. • Clean cooling air system. Check and adjust valve clearances. Clean or replace air filter. Replace fuel filter. Engine Oil System (Hatz) See Graphic: wc_gr000023, wc_gr002682 Engine Oil Level...
  • Page 29 PT 2/3 /... Maintenance 5.2.9 Release filter screw (d) by hand and pull the oil filter out of its housing. 5.2.10 Use an air line to blow out oil filter dirt from the inside outwards. 5.2.11 Lightly oil the gaskets (c). 5.2.12 Refit the oil filter.

  • Page 30: Engine Oil (Wacker / Honda / Vanguard)

    Maintenance PT 2/3 /... Engine Oil (Wacker / Honda / Vanguard) See Graphic: wc_gr000022 5.3.1 Drain the oil while the engine is still warm. 5.3.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off.

  • Page 31: Air Cleaner (Wacker)

    PT 2/3 /... Maintenance Air Cleaner (Wacker) See Graphic: wc_gr000656 NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur.

  • Page 32: Air Cleaner (Honda)

    Maintenance PT 2/3 /... Air Cleaner (Honda) See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 33: Air Cleaner (Vanguard)

    PT 2/3 /... Maintenance Air Cleaner (Vanguard) See Graphic: wc_gr000026 Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 34: Air Cleaner (Hatz)

    Maintenance PT 2/3 /... Air Cleaner (Hatz) See Graphic: wc_gr000027 The filter cartridge should always be replaced after 500 operating hours at the latest. 5.7.1 Remove the air cleaner cover (a). 5.7.2 Unscrew and remove knurled nut (b) and take off air cleaner element (c).

  • Page 35: Spark Plug (Wacker / Honda / Vanguard)

    PT 2/3 /... Maintenance Spark Plug (Wacker / Honda / Vanguard) See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.

  • Page 36: Cleaning Fuel Strainer (Wacker)

    Maintenance PT 2/3 /... 5.10 Cleaning Fuel Strainer (Wacker) See Graphic: wc_gr001093 5.10.1 To remove water and dirt, close the fuel lever and remove the fuel strainer. 5.10.2 Inspect the fuel strainer (a) for water and dirt. 5.10.3 After removing any dirt and water, wash the fuel cup with a nonflammable solvent.

  • Page 37: Fuel Filter (Hatz)

    PT 2/3 /... Maintenance 5.12 Fuel Filter (Hatz) See Graphic: wc_gr000031 Fuel filter maintenance intervals depend on the purity of the diesel fuel used. If your fuel is dirty, perform this operation at 250 hours. Danger of explosion. Diesel fuel is flammable and must be treated with the necessary caution.

  • Page 38: Carburetor (Wacker / Honda)

    Maintenance PT 2/3 /... 5.13 Carburetor (Wacker / Honda) See Graphic: wc_gr000032 5.13.1 Start the engine and allow it to warm up to operating temperature. 5.13.2 Set the pilot screw (a) two turns out. See Note. 5.13.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.

  • Page 39: Carburetor (Vanguard)

    PT 2/3 /... Maintenance 5.14 Carburetor (Vanguard) See Graphic: wc_gr000033 5.14.1 Start engine and allow it to warm up to operating temperature. 5.14.2 Place throttle control in idle position. Hold carburetor throttle lever (a) against idle speed screw. Turn idle speed screw (b) to obtain 1300 RPM.

  • Page 40: Valve Clearances (Hatz)

    Maintenance PT 2/3 /... 5.15 Valve Clearances (Hatz) See Graphic: wc_gr000034 Only carry out adjustments when the engine is cold (42–62°F / 10– 30°C). 5.15.1 Remove air cleaner cover and noise-insulating hood. 5.15.2 Remove any contamination adhering to the cover for the cylinder head. 5.15.3 Pull oil feed knob as far as the limit stop.
  • Page 41 PT 2/3 /... Maintenance wc_tx000013gb.fm...

  • Page 42: Adjusting Impeller Clearance

    Maintenance PT 2/3 /... 5.16 Adjusting Impeller Clearance See Graphic: wc_gr000035 If it is necessary to replace the impeller or the volute insert, be sure clearance between impeller and insert is adjusted correctly. The impeller (a) should be as close to the insert (b) as possible without rubbing against it.

  • Page 43: Cleaning Pump

    PT 2/3 /... Maintenance 5.17 Cleaning Pump See Graphic: wc_gr000036 Clean inside of pump housing after every use. 5.17.1 Remove drain plug (a) from pump housing and drain any water left in pump. 5.17.2 Loosen the four knobs holding the pump cover (b) and remove cover. 5.17.3 Clean out dirt and debris.

  • Page 44: Storage

    Maintenance PT 2/3 /... 5.18 Storage If pump is being stored for more than 30 days: NEVER open priming plug, discharge plug, or cover when pump is hot. WARNING 5.18.1 Remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled.

  • Page 45: Troubleshooting

    PT 2/3 /... Maintenance 5.20 Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in water. • Not enough priming water in housing. • Engine speed too low. Adjust speed. • Strainer plugged. Clean strainer. • Suction hose damaged. Replace or repair hose. •...
  • Page 46 Maintenance PT 2/3 /... Notes wc_tx000013gb.fm...
  • Page 59 EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER CONSTRUCTION EQUIPMENT AG AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41 REPRESENTANTE AUTORIZADO EN LA UNIÓN EUROPEA 80809 München...
  • Page 60 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

Table of Contents