Related Manuals for Wacker Neuson PG2A
Summary of Contents for Wacker Neuson PG2A
- Page 1 Operator’s Manual Pump PG2A Type PG2A Document 5000184844 Date 0818 Revision Language 5 0 0 0 1 8 4 8 4 4...
- Page 2 Copyright notice © Copyright 2018 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
- Page 3 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
- Page 4 CALIFORNIA Proposition 65 Warning Notes wc_tx004643en.fm...
- Page 5 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson ...
- Page 6 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx001378gb.fm...
- Page 7 We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2000/14/EC, 2006/42/EC, 2014/30/EU Authorized Person for Technical Documents Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany Menomonee Falls, WI, USA, 25.08.17 Keith Herr...
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Page 9: Table Of Contents
PG 2A Table of Contents CALIFORNIA Proposition 65 Warning Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............. 11 Machine Description and Intended Use ..........12 Safety Guidelines for Operating the Machine ........14 Operator Safety while Using Internal Combustion Engines ....15 Service Safety .................. - Page 10 Table of Contents PG 2A Cleaning the Sediment Cup ..............34 5.10 Adjusting the Carburetor ..............35 5.11 Adjusting the Idle Speed ..............35 5.12 Long-Term Storage ................36 Troubleshooting Technical Data Engine ....................38 Machine ....................39 Sound Measurements .................39 Dimensions ..................39 Emission Control Systems Information and Warranty—Gasoline 40 Emission Control Systems Warranty Statement .........40 AEM Safety Manual wc_bo5000184844_13TOC.fm...
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Page 11: Safety Information
PG 2A Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 12: Machine Description And Intended Use
PG 2A Machine Description and Intended Use This machine is a centrifugal dewatering pump. The Wacker Neuson Dewatering Pump consists of a tubular steel frame surrounding a gasoline engine, a fuel tank, and an impeller pump with ports for water suction and discharge. - Page 13 PG 2A Safety Information • Fuel and its fumes • Personal injury from improper lifting techniques • Projectile hazard from discharge • Crushing hazards from a tipping or falling pump To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.
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Page 14: Safety Guidelines For Operating The Machine
• Do not use accessories or attachments that are not recom- mended by Wacker Neuson. Damage to equipment and injury to the user may result. • Do not pump volatile, flammable, or low flash point fluids. These fluids could ignite or explode. -
Page 15: Operator Safety While Using Internal Combustion Engines
PG 2A Safety Information • Do not open pump housing cover while pump is operating, or start pump with the cover off. The rotating impeller inside the pump can cut or sever objects caught in it. • Do not block or restrict flow from inlet line or discharge line. Remove kinks from discharge line before starting pump. -
Page 16: Service Safety
Safety Information PG 2A When operating the pump: • Do not smoke while operating the machine. • Do not run the machine if fuel leaks are present or the fuel lines are loose. • Do not run the engine near sparks or open flames. •... - Page 17 Wacker Neuson. • When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimen- sions, type, strength, and material.
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Page 18: Labels
Labels PG 2A Labels Label Locations wc_gr000833 wc_si000416gb.fm... -
Page 19: Label Meanings
PG 2A Labels Label Meanings DANGER Asphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in an enclosed area. NEVER use inside a home or garage, EVEN IF doors and windows are open. wc_gr014566 Only use OUTSIDE and far away from windows, doors, and vents. - Page 20 Labels PG 2A Guaranteed sound power level in db(A) A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this name- plate so it will be available should the nameplate become lost or damaged.
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Page 21: Lifting And Transporting
PG 2A / 3A Lifting and Transporting Lifting and Transporting Lifting the This pump is heavy enough to cause injury if proper lifting techniques are not used. machine Observe the following guidelines when lifting the pump. Do not attempt to lift the pump unassisted. Use appropriate lifting equipment ... -
Page 22: Operation
1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine. Contact your Wacker Neuson dealer immediately for assistance. -
Page 23: Before Starting
PG 2A / 3A Operation Before Starting 1. Read safety instructions at the beginning of this Operator’s Manual. 2. Place pump as near to water as possible, on a firm, flat, level surface. 3. To prime pump, remove prime plug (a) and fill pump housing with water. If the pump housing is not filled with water before starting, it will not begin pumping. -
Page 24: Starting
Operation PG 2A / 3A Starting 1. Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 2. Turn engine switch to “ON” (e1). 3. -
Page 25: Hoses And Clamps
Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses. Note: Suction and discharge hoses are available from Wacker Neuson. Contact your nearest dealer for more information. -
Page 26: Emergency Shutdown Procedure
Operation PG 2A / 3A Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 1. Stop the engine. 2. Turn off the fuel supply. 3. Remove any obstructions. 4. Unkink the hoses. 5. Allow the machine to cool. 6. -
Page 27: Maintenance
PG 2A / 3A Maintenance Maintenance Maintaining the Emission Control System Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by the engine manufacturer. -
Page 28: Cleaning The Pump
Maintenance PG 2A / 3A Cleaning the Pump After pumping water containing a large amount of dirt or debris, clean out inside of pump housing. 1. Remove drain plug (b) from pump housing and drain any water left in pump. 2. -
Page 29: Adjusting The Impeller Clearance
PG 2A / 3A Maintenance Adjusting the Impeller Clearance If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly. The impeller (a) should be as close to the volute (b) as possible without rubbing against it. Clearance is adjusted by adding or removing shims (c) from behind impeller. -
Page 30: Replacing The Mechanical Seal
Maintenance PG 2A / 3A Replacing the Mechanical Seal To service the mechanical seal do the following: 1. Remove the impeller (a) from the engine shaft by turning it countercockwise. Note: If the impeller is hard to remove, tap it with a plastic mallet. Do not lose any adjusting shims (b). -
Page 31: Spark Plug
PG 2A / 3A Maintenance Spark Plug Clean or replace spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. Recommended Plug: (NGK) BPR 6ES The muffler becomes very hot during operation and remains hot for a while after stopping the engine. -
Page 32: Servicing The Air Cleaner
Maintenance PG 2A / 3A Servicing the Air Cleaner Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. -
Page 33: Changing The Engine Oil
PG 2A / 3A Maintenance Changing the Engine Oil Procedure 1. Drain the oil while the engine is still warm. 2. Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off. -
Page 34: Cleaning The Sediment Cup
Maintenance PG 2A / 3A Cleaning the Sediment Cup 1. Turn the fuel valve off. 2. Remove the sediment cup (a) and the O-ring (b). 3. Wash the sediment cup in a nonflammable solvent. 4. Dry and install the sediment cup. 5. -
Page 35: Adjusting The Carburetor
PG 2A / 3A Maintenance 5.10 Adjusting the Carburetor 1. Start the engine and allow it to warm up to operating temperature. 2. Set the pilot screw (a) two turns out. See Note. 3. With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm. -
Page 36: Long-Term Storage
Maintenance PG 2A / 3A 5.12 Long-Term Storage If pump is being stored for more than 30 days: Do not open priming plug, discharge plug, or cover when pump is hot. WARNING 1. After pump has cooled, remove discharge plug from pump housing and drain out any water left in the housing. -
Page 37: Troubleshooting
PG 2A / 3A Troubleshooting Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in water. Not enough priming water in housing. Engine speed too low. Adjust speed. Strainer plugged. Clean strainer. Suction hose damaged. Replace or repair hose. ... -
Page 38: Technical Data
Technical Data PG 2A Technical Data Engine Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. Item Number: PG 2A PG 2A 0009054 Rev. 102 0009054 Rev. 103 and lower; and higher 0007658 Engine... -
Page 39: Machine
PG 2A Technical Data Machine Pump Weight 24 (53) kg (lbs.) *Max. Suction Lift 7.5 (25) m (ft.) Max. Total Head 30 (98) m (ft.) Suction / Discharge Dia. 50 (2) mm (in.) Maximum Solid Size 6.5 (0.25) mm (in.) Max. -
Page 40: Emission Control Systems Information And Warranty-Gasoline
Emission Control Systems Information and Warranty—Gasoline BV50A-H Emission Control Systems Information and Warranty Gasoline — The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. - Page 41 PORTABLE PUMPS Table of Contents Acknowledgment ..............2 Foreword .................3 Safety Alerts ................4 A Word to the User/Operator ..........5 Follow a Safety Program............6 Prepare for Safe Operation ..........10 Start Safely ................14 Operate Safely ..............16 Shut Down Safely ..............23 Perform Maintenance Safely ..........24 Final Word to the User ............35 Acknowledgment We wish to thank the members of the Association of Equipment Manufacturers for their invaluable...
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Page 42: Foreword
Foreword This safety manual is intended to point out some common safety situations that may be encountered during the normal operation and maintenance of your Read and understand pump and to instruct you in safety practices for dealing manuals before with these conditions. -
Page 43: A Word To The User/Operator
A Word to the User/Operator It is YOUR responsibility to read and understand this Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manual(s) before safety practices not only protect you but also protect operating this equipment. This safety manual takes you the people around you. - Page 44 Follow a Safety Program Be Careful! Human error is the result of many factors: carelessness, fatigue, sensory overload, preoccupation, unfamiliarity with the machine or attachments, or drugs and alcohol, to name a few. You can avoid death or serious injury caused by these and other unsafe work practices.
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Page 45: Prepare For Safe Operation
Follow a Safety Program • Never allow children to play near, ride on or Keep in mind that rain, snow, ice, loose gravel, soft operate the equipment ground, slopes, and other site conditions can affect your machine’s operating capabilities. Make sure you •... - Page 46 Prepare for Safe Operation Use Caution When Fueling Ultra-Low Sulfur Diesel (ULSD) Fuel Hazard WARNING! Avoid injury from fire or explosion. Never fill the fuel tank with the engine running, while Avoid Static Electricity Risk When Fueling smoking or when near an open flame. WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Never overfill the tank or spill fuel.
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Page 47: Start Safely
Prepare for Safe Operation Loading & Transporting Pumps • Any fitting that is not securely attached to the pump must be removed and secured separately before WARNING! Before loading or unloading any type of transport pump, make sure to wear all necessary PPE such as •... -
Page 48: Operate Safely
Start Safely Starting Aids Ether/cold start fluid is HIGHLY FLAMMABLE. Before If you have trouble starting the engine and need to use using it, always read the instructions on the ether/ jumper cables, follow the instructions in manufacturer’s cold start fluid container and the instructions in the operating manual(s). - Page 49 Operate Safely Pumps in General Keep hands and feet clear of moving parts. DO NOT stick fingers into a pump when in operation. Check suction strainer and hose regularly for proper Safe Working Procedures submergence and to be sure it is free of obstructions. USE COMMON SENSE! Most accidents can be NEVER operate a self-priming pump unless the volute avoided by using common sense and concentrating...
- Page 50 Operate Safely Before Starting • Be sure to open all manual valves slowly to prevent Check the pump thoroughly at delivery for any shipping WATER HAMMER damage. • Check all warning and safety devices and indicators Locate the pump in an accessible location, as close to •...
- Page 51 Operate Safely Electric Motor Driven Pumps If circuit breaker or fuse is tripped, examine the system for the problem before restarting pump. Allow only qualified personnel to INSTALL, WIRE and NEVER use the power cord to aid lifting the pump. OPERATE electric motor driven pumps.
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Page 52: Shut Down Safely
Shut Down Safely WARNING! Avoid death or serious injury. Never leave a machine unattended with the engine running. Safe Shutdown The detailed shutdown procedure is given in your manufacturer’s manual(s). In general, this includes: • Stop machine • Position controls in neutral or locked position Shut engine off, •... - Page 53 Perform Maintenance Safely WARNING! Avoid death or serious injury from entanglement. Do not wear loose clothing or accessories. Stay away from all rotating components when the engine is running. Contact, wrapping or entanglement with rotating or moving parts could result in Avoid rotating parts death or serious injury.
- Page 54 Perform Maintenance Safely Attach a “DO NOT OPERATE” warning tag to the control Sizing Extension Cords levers. Lock out the unit according to the manufacturer’s Use the following chart to select the correct size exten- operating manual. If there is a key, remove it and take it sion cord to prevent excessive amperage draw or volt- with you.
- Page 55 Perform Maintenance Safely Ultra-Low Sulfur Diesel (ULSD) Hazard Hydraulic System Hazards WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Be sure to follow manufacturer’s instructions for relieving greater static ignition hazard than earlier diesel fluid pressure before performing any maintenance. The formulations with higher sulfur content.
- Page 56 Perform Maintenance Safely Battery Hazards The liquid in batteries contains acid, which is a POISON and could cause SEVERE CHEMICAL BURNS. Avoid injury: • Wear a face shield to prevent contact with your eyes • Wear chemical-resistant gloves and clothing to keep Wear hand electrolyte off your skin and regular clothing protection...
- Page 57 Perform Maintenance Safely Complete Service and Repairs Before Machine is Released Tighten all bolts, fittings, and connections to torques Recheck all fluid levels before releasing the equipment specified by the manufacturer. for operation. Are there any missing cotter pins, washers, locknuts, All parts should be inspected during repair and replaced etc.? Are there any parts left over? if worn, cracked or damaged.
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Page 58: Final Word To The User
Final Word to the User You have just finished reading the AEM Portable Pumps Safety Manual. It is impossible for this manual to cover every safety situation that you may encounter on a daily basis. Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations. - Page 59 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...