Hyundai HY4800 User Manual
  1. Manuals
  2. Brands
  3. Hyundai Manuals
  4. Portable Generator
  5. HY4800
  6. User manual

Hyundai HY4800 User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

HY4800
User Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HY4800 and is the answer not in the manual?

Questions and answers

Related Manuals for Hyundai HY4800

Summary of Contents for Hyundai HY4800

  • Page 1 HY4800 User Manual...
  • Page 2 This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov ©2020 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HY4800_UG_EN_2019-12-20...
  • Page 3 Thanks for choosing the HY Series! You're excited to power up, so we'll keep this brief. Let's get started!
  • Page 4 THIS PRODUCT MEETS ALL CERTIFICATION REQUIREMENTS FROM:...
  • Page 5 This user guide covers the safety, operation and maintenance procedures for the HY4800. All information in this publication is based on the latest product information available at the time of print.
  • Page 6 Product registration is required for all product support and warranty coverage. Warranty support, operation assistance and product support is provided by Midland Power Inc., a licensed manufacturer of Hyundai Power Equipment. Please contact us directly for any warranty service questions. 1-877-528-3772 support@hyundaipower.ca...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS 1. Safety 2. Learn About Your Generator 2.1 Component Identification 2.2 Control Panel 2.3 Control Functions 2.4 Make Sure You Have Everything 3. Pre-Operation Check 3.1 Fill the oil 3.2 Check the Fuel Level 3.3 Prepare the Air Cleaner 4.

  • Page 8: Safety

    1. SAFETY Using a generator indoors can KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is poison that you cannot see or smell. NEVER use inside a home Only use OUTSIDE and or garage. EVEN if doors far away from windows, and windows are open.
  • Page 9   Gasoline is a highly flammable and explosive liquid. Refuel in a well ventilated area with the engine stopped.   Use of gasoline with an ethanol content greater than 10% can damage the engine and fuel system and will void the manufacturer’s warranty.  ...
  • Page 10   Connections for standby power to a building’s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to electrical workers during a power outage, and when the utility power is restored, the generator may explode or cause fires.
  • Page 11 Avoid other generator hazards READ MANUAL BEFORE USE. 1.4 OTHER SAFETY TIPS TOXIC FUMES HAZARD. Running engines give off carbon monoxide, an odourless poisonous gas that can cause nausea, fainting, or death. Do not start engine indoors or in an enclosed area, even if the windows and doors are open.

  • Page 12: Learn About Your Generator

    2. LEARN ABOUT YOUR GENERATOR This section will show you how to identify key parts of your generator. Going over the terminology below will make sure we’re on the same page. 2.1 COMPONENT IDENTIFICATION Fuel Cap Fuel Gauge Fuel Tank Control Panel Choke Knob Muf er...

  • Page 13: Control Panel

    2.2 CONTROL PANEL 1. Power Button 8. DC Breaker 2. EcoMode Switch 9. Ground Terminal 3. Choke 10. AC Breaker 4. Hour Meter 11. 120V 30A L5-30R Outlet 5. Indicator Lights 12. AC Breaker 6. Reset 13. 120V 20A 5-20R Outlet 7.

  • Page 14: Control Functions

    2.3 CONTROL FUNCTIONS AC Circuit Breakers   While the generator is running, the breakers should be put in the ON position.   If the current has exceeded its limits it will automatically pop out to the OFF position. Reduce the electrical load on the generator and push the button back to the ON position.
  • Page 15 (red) will turn on. Check the engine oil level. Output and Overload Indicator   In normal operation, the green output indicator light (READY TO USE) will remain on.   If the generator is overloaded or a connected appliance has short- circuited, the output indicator light will turn off and the overload indicator light will turn on.

  • Page 16: Make Sure You Have Everything

    2.4 MAKE SURE YOU HAVE EVERYTHING Make sure your generator has everything listed in the table below. Part Name Quantity Inverter Generator User Guide Spark Plug Wrench - Sleeve Spark Plug Wrench - Bar Multi Screwdriver DC Charging Cable Oil Transfer Tool 3.
  • Page 17 NOTE   SAE 10W-30 or SAE Synthetic 5W-30 is recommended for general use.   Use of synthetic oil does not change maintenance intervals.   Oil Capacity: 20 fl. oz. / 600 mL   DO NOT OVERFILL.   Effective Viscosity Range of Engine Oils 15W-50 Synthetic 5W-30 10W-30...

  • Page 18: Check The Fuel Level

    3.2 FILL FUEL TANK NOTE   Use of gasoline with an ethanol content greater than 10% can damage the engine and the fuel system and will void the manufacturer’s warranty.   Only use unleaded gasoline (Octane 85 or higher).   Never use stale or contaminated gasoline, or an oil/gasoline mixture.  ...

  • Page 19: Prepare The Air Cleaner

    3.3 PREPARE THE AIR CLEANER Clean and oil the air filter before your first use. Check the maintenance section for a complete cleaning guide. Air Filter Unscrew the air filter cover and remove the filter. Clean the air filter with soap and water or solvent and squeeze dry (do not wring out).

  • Page 20: Starting The Engine

    4. STARTING THE ENGINE Using a generator indoors can KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is poison that you cannot see or smell. NEVER use inside a home Only use OUTSIDE and or garage. EVEN if doors far away from windows, and windows are open.

  • Page 21: Starting Your Generator

    4.1 STARTING YOUR GENERATOR NOTE   Ensure all connected appliances are turned off.   Return the starter grip slowly by hand, do not let it snap back. OPEN Recoil Start Open the fuel valve by turning the fuel knob to the OPEN position. Turn the power switch to the ON position.
  • Page 22 Carburetor Modification for High Altitude Operation   At high altitudes, the standard carburetor air-fuel mixture will be too rich. Fuel consumption will increase and performance will decrease. A very rich mixture will also foul the spark plug and cause hard starting.  ...

  • Page 23: Generator Use

    5. GENERATOR USE WARNING! Do not connect directly to the building’s electrical system. Doing so may result in electrical shocks, fire, and backfeeding the grid. Connections for standby power to a building’s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes.

  • Page 24: Dc Applications

    5.2 DC APPLICATIONS The DC receptacle may be used for charging 12V batteries only. In DC operation, turn EcoMode OFF. NOTE   The DC receptacle can be used while the AC power is in use. If used at the same time, be sure not to exceed the total power for AC and DC. (AC: Running Wattage, DC: 5A)  ...

  • Page 25: Ac Applications

    5.3 AC APPLICATIONS OUTPUT SURCHARGE OVERLOAD PRET A UTILISER LOW OIL HUILE BAS Start engine and make sure output indicator light (READY TO USE) is on. Confirm all electrical appliances are switched off, and connect the appliance plugs to the generator receptacle. Turn on the appliances.

  • Page 26: Stopping The Engine

    HUILE BAS 6. STOPPING THE ENGINE CLOSED Switch off the connected electrical appliances. Turn the power switch to the OFF position. Turn the fuel shutoff to the CLOSED position. NOTE   Make sure the fuel switch is in the CLOSED position when stopping, transporting, and storing the generator.

  • Page 27: Maintenance

    7. MAINTENANCE Proper maintenance keeps your generator in the best operating condition by ensuring safe, economical and trouble-free operation. Only use genuine parts and recommended fluids to replace the worn components. Improper maintenance may cause the generator to malfunction and can lead to serious injury. Contact customer support if you have any maintenance questions.

  • Page 28: Maintenance Schedule

    7.1 MAINTENANCE SCHEDULE Maintain the generator according to the maintenance schedule below. NOTE   Service more frequently when used in dusty areas.   These items should be serviced by an authorized service center, unless you have the proper tools and are mechanically proficient. Refer to manual for service procedures.

  • Page 29: Changing The Oil

    7.2 CHANGING THE OIL WARNING! Used motor oil can cause skin irritations if left in long-term contact with skin. Thoroughly wash off used oil as soon as possible with soap and water. Do not dispose of used oil in drains or on soil. Local service shops provide environmentally-friendly disposal methods.
  • Page 30 Effective Viscosity Range of Engine Oils 15W-50 Synthetic 5W-30 10W-30 5W-30 0°C °C 32°F °F NOTE   Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine.   Use high quality 4-stroke engine oil, certified to meet or exceed API standard SG, SF, SAE ratings with strong detergents.

  • Page 31: Cleaning The Air Filter

    7.3 CLEANING THE AIR FILTER WARNING! Using gasoline or other flammable solvents can cause a fire or explosion. Do not operate this product without an air filter. A dirty air filter will restrict air flow into the carburetor. Clean and maintain the air filter regularly, especially in dusty areas.

  • Page 32: Spark Plug Service

    7.4 SPARK PLUG SERVICE NOTE   Do NOT rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Recommended spark plug: BP7ES (NGK) Check the spark plug gap and clean the carbon deposits at the bottom of the spark plug.

  • Page 33: Spark Arrester Maintenance

    7.5 SPARK ARRESTER MAINTENANCE Wait until the engine has cooled down. Remove the screws from the spark arrester and take the spark arrester from the muffler. Use a brush to remove carbon deposits from the spark arrester. If the spark arrester is worn down, replace it.

  • Page 34: Fuel Filter Maintenance

    •••• •• •• •• •• •• •• •• •••• •• •• •• •• •• •• •• •• 7.6 FUEL FILTER MAINTENANCE •••• •• •• •• •• •• •••• •• •• •• •• •• WARNING! •••• •• •• •• •• •• ••••...
  • Page 35 EMISSION CONTROL SYSTEM Emission Source Exhaust gas contains carbon monoxide, nitrogen oxides (NOx) and hydrocarbons. It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution. Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well.
  • Page 36 Replacement parts and accessories The parts making up the emission control system in your product’s engine have been specifically approved and certified by the regulatory agencies. You can trust that the replacement parts supplied by customer service have been manufactured to the same production standard as the original parts.

  • Page 37: Transportation & Storage

    8. TRANSPORTATION & STORAGE Draining the Fuel Tank Turn OFF the engine. Remove the fuel cap and the debris screen underneath the fuel cap. Empty the fuel tank using a siphon and an approved gasoline container. Loosen the 10mm carburetor drain bolt (with a wrench or socket) to discharge all gasoline from inside of the carburetor.
  • Page 38 Storage Gasoline can oxidize in as little as 30 days, causing gum and varnish to build up in fuel system components. NOTE   Ensure that the storage area is free of excess humidity and dust. Storage Duration Preparation Required Less than 1 Month  ...

  • Page 39: Troubleshooting

    9. TROUBLESHOOTING If the engine does not start: Is there fuel in the tank? Refill the fuel tank. Turn the fuel switch to OPEN. Is the fuel switch OPEN? Turn the power switch to RUN. Is the power switch in RUN? Is there enough oil in the engine? Add the recommended oil.
  • Page 40 If appliances do not operate: Is the output indicator light ON? Contact an authorized Is the overload indicator light ON? dealer Check the electrical Contact an authorized appliance for any fault dealer Stop the engine and then replace or repair the appliance Restart the engine DC receptacle without any electricity: Repair or replace the appliance.

  • Page 41: Technical Specifications

    0.024 - 0.028 in. (0.6-0.7mm) Start System Recoil Start Fuel Type Unleaded Gasoline Oil Capacity 20 fl. oz. / 600mL Oil Type SAE 10W-30 Model Name HY4800 Rated Frequency 60Hz Rated Voltage 120V Rated Current 30.0A Rated Speed 2800-3700rpm Rated Output Power 3,600W Max.

  • Page 42: Wiring Diagram

    11. WIRING DIAGRAM...

  • Page 43: Appendix

    12. APPENDIX The standard condition of rated power output: Altitude: 0m Ambient temperature: 77°F (25°C) Relative humidity: 30% Factor of Environment Correction: Altitude (m) Ambient Temperature°F (°C) 77° (25°) 86° (30°) 95° (35°) 104° (40°) 113 (45°) 0.98 0.96 0.93 0.90 0.93 0.91...

  • Page 44: Limited Warranty

    Toll Free: 1-877-528-3772 E-mail: support@hyundaipower.ca Online: www.hyundaipower.ca Hyundai Power Equipment products are distributed by: Midland Power Inc. 376 Magnetic Drive, Toronto, ON M3J 2C4, Canada This product is warranted to be free of defects in material and workmanship for three years from date of purchase.
  • Page 45 Exclusions Not Covered by this Limited Warranty   Normal engine/alternator wear   Damage caused by lack of maintenance as described in the Hyundai User Guides, or negligence by using improper or impure motor oil, coolant, or fuel   Damage caused by accidents, improper installation or storage;...
  • Page 46 Batteries Batteries supplied with any generator product should be considered a bonus item and not covered by warranty. Batteries can be damaged by shock, shorting terminals, heat, acid spillage and a number of other factors that cannot be controlled after they have left our facility. It is the customer’s responsibility to take great care when handling a battery so no spillage of acid will occur and cause corrosion;...
  • Page 47 Our Warranty Rights and Obligations California The California Air Resources Board and Midland Power Inc. are pleased to explain the emission control system warranty on your Midland Power Inc. engine. In California, new spark-ignited small off-road equipment engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
  • Page 48 Emission Control System Warranty Parts: This list applies to parts supplied by Midland Power Inc. and does not cover parts supplied by the equipment manufacturer. Please see the original equipment manufacturer’s emissions warranty for non-Midland Power Inc. parts. Consumable parts are covered up to a maximum of 30 days. Warranty Claim Procedure Warranty service must be performed by one of our authorized service dealers.
  • Page 49 Customer Service Toll Free: 1-877-528-3772 E-mail: support@hyundaipower.ca Online: www.hyundaipower.ca Enjoy! Be sure to check www.hyundaipower.ca for updates regarding your generator. HY SERIES...
  • Page 50 For Inquiries, Please Contact: Midland Power Inc. 376 Magnetic Drive, Toronto, ON Canada M3J 2C4 1-877-528-3772 support@hyundaipower.ca www.hyundaipower.ca Distributed by Midland Power Inc., Canada Licensed by Hyundai Corporation, Korea...

Table of Contents