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REV 1.9
06/12/2023
E EQSS Model6253 – Overwatch™
I
JLG xxxxES Series
N
E
S
T
A
L
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M
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
JLG xxxxES Series
Installation Manual
Document # DO001203

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Summary of Contents for eqss Overwatch JLG ES Series

  • Page 1 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 E EQSS Model6253 – Overwatch™ JLG xxxxES Series...
  • Page 2 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu...
  • Page 3 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................
  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Preparation Required Tools The OverWatch has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation.
  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Installation Instructions Operator Sensor Step Description Diagram Remove top and bottom modules from the plastic housing.
  • Page 7 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Open the bottom module and prepare to...
  • Page 8 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Drive/Elevate Gland: Drill a 12mm hole to...
  • Page 9 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Run the two-core cable from the bottom unit to the top unit, through the two M12 cable glands.
  • Page 10: Control Module

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Control Module Step Description Diagram Wiring connections are made with the AS001937 harness.
  • Page 11 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Joystick and power: Disconnect the 9-pin...
  • Page 12 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Place the Overwatch ECU module at an angle and in the location as shown in the image.
  • Page 13 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram The following connections will need to be done in the top module.
  • Page 14 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Sensor Mounting Guard V1 (ME001794)
  • Page 15 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Sensor Mounting Guard V2 (AS002326) This guard (AS002326) supersedes the original V1 design.
  • Page 16 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Drill two 5mm holes using...
  • Page 17 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Drill one 5mm hole to route...
  • Page 18 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Mount the operator sensor assembly in position using...
  • Page 19 EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Step Description Diagram Re-assemble the bottom module and top module and mount to the plastic housing.
  • Page 20: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Post Installation Configuration Overview After the system has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch.
  • Page 21: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Machine Model Selection Follow the instructions below to configure the OverWatch.
  • Page 22: Installation Test

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch is functioning correctly.
  • Page 23: Change Model Configuration

    Change Model Configuration To reconfigure the OverWatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password, contact EQSS for these details. Follow the instructions below to obtain an authorisation password. It is important to note that each ECU has a unique serial number and a unique password.
  • Page 24: System Settings

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 System Settings Default Parameters The OverWatch is configured with the following default parameters.
  • Page 25: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Polarity and Input Style The table below describes each setting...
  • Page 26: Harness Drawing As001937

    EQUIPMENT SAFETY SYSTEMS JLG xxxxES Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.9 06/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001203 Harness Drawing AS001937 |26 of...
  • Page 27: Replacement Parts

    Model6253 OverWatch™ Installation Manual Document # DO001203 Replacement Parts Replacement parts for this OverWatch kit are available from EQSS, please email sales@eqss.com.au Shown below are the part numbers for the major components included in this model specific kit. Part Number...

This manual is also suitable for:

Overwatch 6253

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