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REV 1.1
14/08/2023
EQSS Model6253 – OverWatch™
I
Genie GR-12/15/20
N
S
T
A
L
L
M
A
N
U
A
L
** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
Genie GR-12/15/20
Installation Manual
Document # DO001620

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Summary of Contents for eqss OverWatch Genie GR-12

  • Page 1 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 EQSS Model6253 – OverWatch™ Genie GR-12/15/20 ** Failure to follow this installation manual will void warranty **...
  • Page 2 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu...
  • Page 3 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................
  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Preparation Required Tools The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation.
  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Installation Instructions Operator Sensor Step Description Diagram Remove the Joystick controller from the metal housing.
  • Page 7 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Drill two 5mm holes for the P-clip installation at the rear and side of the controller box as shown in the image.
  • Page 8 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Mount the operator sensor in the 40-degree position by...
  • Page 9: Control Module

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Control Module Step Description Diagram Remove the bottom plastic cover from the...
  • Page 10 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Use a fine metal pick to clean the area shown in...
  • Page 11 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Trim down the Elevate signal pin. This pin is located as displayed in the image.
  • Page 12 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Trim down the Mode signal pin. This pin is located as displayed in the adjacent image.
  • Page 13 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Wiring connections are made by the AS002240 harness. Use the following hardware: 4 x 6.4mm spacers...
  • Page 14 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Install the harness joystick connectors in between the joystick and the circuit board.
  • Page 15 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Mount the OverWatch ECU inside control box, the ECU is mounted on...
  • Page 16: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Post Installation Configuration Overview After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch™.
  • Page 17: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Machine Model Selection Follow the instructions below to configure the OverWatch™.
  • Page 18: Installation Test

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch™...
  • Page 19: Change Model Configuration

    To reconfigure the OverWatch™ for a different model requires an authorisation password to be supplied by a service manager. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password. If you are a service manager and don’t have a username and password, contact EQSS to register.
  • Page 20: Set Date And Time

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Set Date and Time Date and time should be set accordingly. The date and time can be set on the log page. This page allows adjustment of the system’s real time clock and calendar if required.
  • Page 21: System Settings

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 System Settings See the sections below for details on each of the Genie GR20, OverWatch™ system default settings.
  • Page 22 EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Setting Name Description Value For the trigger ADC input, a reading below this adc_trigger_threshold indicates the trigger is pressed.
  • Page 23: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 Setting Name Description Value The timeout before OverWatch stops waiting for the...
  • Page 24: As002240 Harness Drawing

    EQUIPMENT SAFETY SYSTEMS Genie GR-12/15/20 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 14/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001620 AS002240 Harness Drawing |24 of...

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