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Summary of Contents for LEMKEN VARIOPACK FE
- Page 1 OPERATING INSTRUCTIONS FURROW PRESS VARIOPACK FE en-GB | Item no. 17516678 | BA 01/2023-03...
- Page 2 Pass these instructions to all users / owners. Original instructions © 2023 | This documentation is copyright protected. The copyright remains with LEMKEN GmbH & Co. KG, Weseler Strasse 5, D-46519 Alpen. The texts, diagrams and drawings must not be duplicated, distributed or disclosed in any other way,...
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Page 3: Table Of Contents
Table of contents Table of contents About these instructions............................1 1.1 Introduction................................. 1 1.2 Further applicable documents........................3 1.3 Target groups..............................3 1.4 Liability and warranty............................3 1.5 Applied presentations............................. 3 1.5.1 Signal words and hazard statements...................... 3 1.5.2 Symbols and text markings........................5 1.5.3 Direction specifications.......................... - Page 4 Table of contents Cleaning and care..............................35 7.1 Cleaning with high-pressure cleaner....................... 35 Temporary decommissioning.......................... 36 8.1 Detaching the machine..........................36 8.1.1 Fold out the stands............................. 36 8.1.2 Detaching the machine..........................39 8.2 Storing and wintering the machine......................40 Maintenance and repair work.......................... 41 9.1 Maintaining the machine properly......................
- Page 5 Table of contents Appendix..................................58 A Type plate variants............................59 B Tightening torques screws ..........................61 C Calculation of axle load and ballasting for mounted machines............66 D Cross shaft overview............................70 en-GB | Item no. 17516678 | BA 01/2023-03...
- Page 6 Table of contents en-GB | Item no. 17516678 | BA 01/2023-03...
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Page 7: About These Instructions
About these instructions About these instructions Introduction These operating instructions are important and belong to the machine's scope of delivery. These operating instructions must be available to the user at the place of use. Always read chapter "Safety" before using the machine for the first time. - Page 8 About these instructions Validity range These operating instructions describe operation of the machine after initial commissioning by the LEMKEN sales partner and handover to the operator. Prior to operation, initial commissioning and instruction in operation, setting/adjustment and maintenance must have been carried out.
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Page 9: Further Applicable Documents
About these instructions Further applicable documents Documents that are necessary and must be observed for operation: Operating instructions of the tractor For partially assembled or disassembled delivery: Mounting instructions Spare parts list Target groups The target groups of these operating instructions are operators, users and service personnel of the machine. - Page 10 About these instructions Warning of property damage Signal word Meaning NOTICE Indicates a situation that may result in mate‐ rial damage. Other notices and information Signal word Meaning NOTE Indicates tips and useful information for the user ENVIRONMENTAL Indicates notices and special measures PROTECTION regarding environmental protection en-GB | Item no.
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Page 11: Symbols And Text Markings
About these instructions 1.5.2 Symbols and text markings Symbol, text Meaning marking In front of and in texts Marking for routine maintenance tasks ● Activities that demand the help of service staff. Listing Position numbers [1], Example: ‘Settings’ Software element Example: [OK] Softkey, key, switch and button [kg]... -
Page 12: Safety
Safety Safety Machine limits Intended use The machine is used for reconsolidation on agricultural land. The machine must be combined with other suitable machines according to the instructions in this manual. It may only be used in accordance with the recognised rules of good agricultural practice. -
Page 13: Requirements Of Operators, Users And Service Personnel
Safety Hazardous area The machine and the area in the immediate vicinity of the machine is deemed a hazardous area. This includes the space over the entire width, length and height of the machine, as well as an additional safety distance of two metres to the machine. -
Page 14: General Safety Information
Safety General safety information Operating instructions The operating instructions are part of the machine. The machine is intended exclusively for use in accordance with these operating instructions. Applications of the machine not described in these oper‐ ating instructions may result in personal injury or death or property damage. - Page 15 Safety Safety equipment Existing and fully functional safety devices protect against death or serious personal injury. Keep the labels legible and renew them, if necessary. ► Replace damaged safety devices. ► Install dismantled safety devices before commissioning. ► Move the safety devices to the protective position. ►...
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Page 16: Safety Information On Hazardous Areas Of The Machine
Safety Hydraulic assembly The hydraulic assembly might be under high pressure. Hydraulic oil leaking under pressure can penetrate through the skin into the body. Injury to body parts, face, eyes and unprotected skin may result. The hydraulic assembly may be hot. The hydraulic oil is harmful to health. - Page 17 Safety Folding range Hazardous areas when folding the implement There should be NO persons present in the folding range. If persons are present in the folding range, it may result in death or serious injury. Lateral sections may, due to their height touch overhead lines during the folding processes and cause flashovers.
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Page 18: Safety Information On Structural Modifications
Safety Safety information on structural modifications Structural modifications Structural modifications and extensions can impair the functionality and operational safety of the machine. This may result in death or injuries. Auxiliary equipment and spare parts must comply with the manufactur‐ er's requirements. Modifications and conversions may only be carried out with the ►... -
Page 19: Design And Description
Contents in this document may differ from the actual equipment of the machine. – Figures with deviating contents are considered examples and serve as illustrations. VarioPack FE (folding variant) Packer ring Tension spring or hydraulic ram for steering Headstock damping... - Page 20 Design and description VarioPack FE Packer ring Tension spring or hydraulic ram for steering Headstock damping Basic frame Stand Lighting equipment Pressure accumulator Scraper Type plate The machine is marked with a type plate. The machine type can be identified uniquely by the type plate.
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Page 21: Machine Safety
Design and description Machine safety 3.2.1 Position of the label VarioPack FE - Overview of safety symbols, warning stickers and other symbols en-GB | Item no. 17516678 | BA 01/2023-03... -
Page 22: Meaning Of The Labels
Design and description VarioPack FE (folding variant) - Overview of safety symbols, warning stickers and other symbols 3.2.2 Meaning of the labels This section explains the information and warning signs that have been affixed to the machine. Reading the operating instructions Incorrect use or operation of the machine can result in death or serious injury. -
Page 23: Safety Devices
Design and description Turn off the engine A tractor with the engine running can cause unintentional movements. This may even be fatal or result in serious injuries. Before maintenance and repair work: Turn off the engine. ► Engage the parking brake of the tractor. ►... - Page 24 Design and description Warning board Lateral reflectors Position light (white) Flashing light Warning board Depending on national regulations, a warning board may be required for slow-moving vehicles. en-GB | Item no. 17516678 | BA 01/2023-03...
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Page 25: Steering Damping Of The Frame
Design and description Steering damping of the frame The packer ring roller can swing out up to 5° on each side. This ensures accurate follow-on of the furrow press even when cornering. Mechanical steering damping A pre-loaded tension spring ensures a return to the centre position for straight-ahead travel. - Page 26 Design and description Hydraulic setting of the steering damping Hydraulic ram for hydraulic adjustment of the steering sensitivity A pre-loaded hydraulic ram with pressure accumulator ensures a Pressure accumulator return to the centre position for straight-ahead travel. Shut-off valve Adjustment is carried out via a shut-off valve with pressure Pressure gauge gauge...
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Page 27: Packer Rings With Scrapers
Design and description Packer rings with scrapers Packer rings Packer ring Basic frame Packer rings with screws are available for extending the furrow press. The maximum permitted working width must not be exceeded. Ä Chapter 12.1 ‘Dimensions’ on page 52 To ensure optimum steerability, always fit the same number of packer rings to the left and right of the basic frame When ordering, state:... - Page 28 Design and description Scraper 5 13 Packer ring Scraper Basic frame (folding variant) Basic frame Scraper Carrier The scrapers clean the furrow press during operation. The car‐ rier of the scrapers is mounted on the basic frame A scraper is always mounted on the carrier between two directly adja‐ cent packer rings.
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Page 29: Commissioning
Scope of delivery and equipment of the machine may vary depending on the configuration of the purchase order. 1. Make certain that all LEMKEN original parts are present according to the purchase order. 2. Make certain that all parts are undamaged and correctly mounted (see corresponding mounting instructions if applicable). -
Page 30: Mounting The Machine
Commissioning Checklist Hydraulic connections and hydraulic power Ä Chapter 12.3 ‘Performance data’ on page 53 A hydraulic connection must be present for each consumer. Operating materials Ä Chapter 12.6 ‘Operating materials’ on page 54 The operating materials of the machine and tractor must be com‐ patible. - Page 31 Commissioning 4. Drive the tractor straight forwards to the machine. ð The lower links are positioned underneath the cross shaft 5. Secure the tractor against rolling away. WARNING: When standing between the tractor and machine, there is a risk of the tractor rolling away or of sudden machine movements.
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Page 32: Fold In The Stands
Fold in the stands INFORMATION Different stands are mounted depending on the machine variant and type of bearing: – Ä ‘Stand VarioPack FE (standard)’ on page 27 – Ä ‘Stands VarioPack FE (folding variant, folded out)’ on page 27 –... - Page 33 ð Machine is mounted and ready for driving. Locking bar Stand Stands VarioPack FE (folding variant, folded out) 1. Lift the machine. 2. Fold in the stand . Secure at position using the locking bar .
- Page 34 Commissioning Stands VarioPack FE (folding variant, folded in) 1. Lift the machine. INFORMATION: To ensure that the lateral parts are held in the folded in position when the machine is already folded in: – Actuate the control unit to fold in the lateral parts.
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Page 35: Checking Field Of View
Commissioning Checking field of view Reference point Preconditions: Projection point √ Front mounted machine is mounted. Bearing point √ The tractor/machine combination is located on a level surface. Driving surface Distance from front edge of front mounted machine to the middle of the steering wheel √... - Page 36 Commissioning WARNING If the distance from the front edge of the front mounted machine to the middle of the steering wheel is greater than 3.50 m: Use suitable measures to compensate for the restricted field of view at exits from the yard, road access points and road intersections, for example: –...
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Page 37: Road Travel
Road travel Road travel Information on road travel Laws on driving on public roads differ in many countries. Pay particular attention to local laws and regulations regarding the ► following points: Driving on public highways Maximum permissible transport height Maximum permissible transport width Maximum permissible transport weight Lighting equipment Markings... - Page 38 Road travel Checklist Control units of the tractor Observe the instructions of the tractor manu‐ facturer. To avoid unintentional movements of the machine: Lock the tractor control units. Field of view The machine must be mounted on the tractor in a way that ensures it does not obstruct the clear view of the tractor driver to the bearing point.
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Page 39: Operation
Operation Operation Working with the machine Working steps in operation Preconditions: √ Observe the basic procedure . 1. Position the tractor-machine combination. 2. Fold out the folding machine. 3. Deactivate the control pressure of the folding. 4. Fix lower links. INFORMATION: The lower link must be set to the slot. - Page 40 Operation 9. After setting the control pressure, close the shut-off valve on the machine. 10. Soil cultivation: Drive at a constant operating speed over the tillage area. Observe the working result. Monitor hazardous areas. If necessary, stop and discontinue working. 11.
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Page 41: Cleaning And Care
Cleaning and care Cleaning and care Cleaning with high-pressure cleaner The user can clean the machine with the high-pressure cleaner. When cleaning, the user must observe the following: ATTENTION Damage due to cleaning with a high-pressure cleaner Components may be damaged when cleaning with a high-pressure cleaner. -
Page 42: Temporary Decommissioning
Temporary decommissioning Temporary decommissioning Detaching the machine Precondition: √ The machine is located at the parking position. 8.1.1 Fold out the stands INFORMATION Different stands are mounted depending on the machine variant and type of bearing: Ä ‘Stand (standard)’ on page 36 –... - Page 43 Temporary decommissioning Stand (folding variant, folded out) 1. Fold out lateral sections. 2. Release the locking bar . Fold out the stand 3. Lower the machine. 4. Lock the additional tractor control units. 5. Secure the tractor and machine to prevent them from rolling away unintentionally.
- Page 44 Temporary decommissioning Stand (folding variant, folded in) INFORMATION The pistons of the hydraulic rams are better protected when the lateral sections are folded in. 1. Release the locking bar . Fold out the rear stand Locking bar 2. Release the locking bar .
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Page 45: Detaching The Machine
Temporary decommissioning 8.1.2 Detaching the machine Precondition: √ The machine has been lowered and secured with stands. 1. Disconnect the lighting equipment plug from the tractor. Fix the plug on the hose holder 2. Remove the hydraulic couplings from the tractor. Install the pro‐ tecting caps. -
Page 46: Storing And Wintering The Machine
Temporary decommissioning Storing and wintering the machine After the season or before longer periods of non-use: 1. Clean the machine. 2. Lubricate the machine. Ä Chapter 9.3 ‘Lubricating’ on page 44 3. Select a parking area with the following characteristics: Dry and protected from the weather Without animal pests, e.g. -
Page 47: Maintenance And Repair Work
Maintenance and repair work Maintenance and repair work Maintaining the machine properly Personnel Certain activities, e.g. working on hydraulic hoses, should only be car‐ ried out by service personnel. These tasks are: Highlighted with the symbol Marked in the SERVICE PERSONNEL column in the maintenance schedule 9.1.1 Preparations... -
Page 48: During The Maintenance And Repair
Maintenance and repair work 9.1.2 During the maintenance and repair To prevent accidents or injuries: Wear protective equipment. ► Use auxiliary equipment, e.g.: ► Suitable tools Climbing aids Supporting elements For dismantling and mounting heavy components: ► Use hoisting gear. Check nuts and screw heads etc. -
Page 49: Hydraulics
Maintenance and repair work 9.2.2 Hydraulics Checking hydraulic hoses 1. Check hydraulic hoses for damage and leakages. ð Replace damaged or defective hydraulic hoses immedi‐ ately. 2. Check date of manufacture of the hydraulic hoses. ð Have hydraulic hoses replaced at the latest after 6 years. Replacing hydraulic hoses Personnel: Service personnel... -
Page 50: Lubricating
Maintenance and repair work Lubricating 9.3.1 Lubrication schedule INFORMATION The lubrication points are colour coded on the machine. Chap. Task to execute 9.3.2 Lubricating the bearings on the arm ● ● ● 9.3.2 Lubricating the bearings on the headstock ● ●... -
Page 51: Lubricating Components Via Grease Nipples
Maintenance and repair work 9.3.2 Lubricating components via grease nipples Overview of grease nipples, VarioPack FE (folding variant) Lubricating the bearings on the arm ► Lubricate 4 lubricating points on the bearings of the arm. en-GB | Item no. 17516678 | BA 01/2023-03... -
Page 52: Grease Components
Maintenance and repair work Lubricating the bearings on the head‐ stock ► Lubricate 1 lubricating point on the headstock. Lubricating hydraulic rams Lubricate 3 lubricating points on each hydraulic ram of the ► folding. 9.3.3 Grease components Grease pin Dismantle pin, grease and reassemble. ►... - Page 53 Maintenance and repair work Grease surfaces Grease uncoated surfaces that can rust. ► Checking the fluid grease of the bear‐ The fluid grease is a long-life grease that the user must regularly check ings and replace. DANGER Serious crush injuries A machine with a high dead weight can move down‐...
- Page 54 Maintenance and repair work 9. Dispose of the fluid grease. ENVIRONMENTAL PROTECTION: – Do not mix fluid grease with other oils, water or greases. – Dispose of the fluid grease in an environmentally friendly way. – If appropriate assign qualified specialists for disposal. en-GB | Item no.
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Page 55: 10 Troubleshooting And Error Correction
Troubleshooting and error correction 10 Troubleshooting and error correction 10.1 Finding and eliminating errors correctly 10.1.1 Before troubleshooting on the machine 1. Park the tractor/machine combination. 2. Secure the tractor/machine combination to prevent it from rolling away. 3. When working on folding machines: Fold out the folding parts of the machines or secure them against folding out. -
Page 56: Error - Cause - Remedies At A Glance
Troubleshooting and error correction 10.2 Error - Cause - Remedies at a glance 1. Turn off the engine. 2. Engage the parking brake of the tractor. 3. Remove the ignition key. 4. Secure the tractor-machine combination to prevent it from rolling away. -
Page 57: Shutdown And Disposal
Shutdown and disposal 11 Shutdown and disposal 11.1 Shutdown When the machine can no longer be used, it is dismantled and broken down into its components. Special knowledge is required to dismantle the machine. CAUTION Risk of accidents due to discharge of stored energy Springs are under tension. -
Page 58: Technical Data
Technical data 12 Technical data 12.1 Dimensions VarioPack FE Transport length Maximum [mm] 1600 Minimum 1600 Transport width Maximum [mm] 4000 Minimum 2500 Transport height Maximum [mm] 3500 Minimum 1600 Working width Maximum [mm] 6000 Minimum 2500 Centre of gravity, longitudinal... -
Page 59: Performance Data
Technical data 12.3 Performance data Machine performance data Operating speed, maximum [k/mh] Tractor power requirements Permitted tractor power minimum [HP] ([kW]) (74) Electrical power, minimum [V] Connection: 7-pin Hydraulic power, minimum [l/min] 12.4 Connection data 12.4.1 Electrical connections Voltage sources Consumer Voltage Direct connection... -
Page 60: Hydraulic Connections
Technical data 12.4.2 Hydraulic connections Hydraulic connections and control units Consumer Colour Code Folding lateral sections Green ● Steering damping (rigid version) Green ● Steering damping (rigid version) Green ● SA = single acting control unit DA = double acting control unit DR = pressureless return line LS = load-sensing 12.5... -
Page 61: Index
Index Index Error correction ......49 Errors Airborne sound ......54 Eliminating correctly . - Page 62 Index Limits Machine ......6 Packer rings Lower link connection ..... 54 Description .
- Page 63 Index Target groups ......3 Technical data ......52 Connecting systems .
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Page 64: Appendix
Appendix Appendix en-GB | Item no. 17516678 | BA 01/2023-03... -
Page 65: A Type Plate Variants
19 Type / Variant / Version the type plate. 20 Technical conditions Permissible total mass [kg]* 21 QR code to call up LEONIS (LEMKEN Online Infor‐ 10 Permissible drawbar load [kg] (axle 0) mation System) 11 Permissible axle load [kg] (axle 1) - Page 66 Type plate variants en-GB | Item no. 17516678 | BA 01/2023-03...
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Page 67: B Tightening Torques Screws
Tightening torques screws Tightening torques screws Bolted connections, general principles The following tightening torques refer to screw connections not spe‐ cifically mentioned in these mounting instructions. Special tightening torques are indicated in the text. Identify screw connection: – Identification on the screw head –... - Page 68 The friction coefficient of 0.14 ... 0.15 must be complied with. Never tighten with an impact wrench Tightening torques for bolted connections The following tightening torques apply with all bolted connections used by LEMKEN, unless specified otherwise: Screws and nuts made of steel Diameter Strength category 8.8 [Nm*]...
- Page 69 Tightening torques screws Diameter Strength category 8.8 [Nm*] 10.9 [Nm*] 12.9 [Nm*] 1245 1450 1121 1570 1892 1958 2753 3304 * µ = 0.09 Diameter Strength category 8.8 [Nm*] 10.9 [Nm*] 12.9 [Nm*] M8 x 1 22.8 32.0 38.4 M10 x 1 40.9 57.5 68.9...
- Page 70 Tightening torques screws Screws and nuts made of stainless steel Diameter [Nm*] A2-70 A4-80 11.5 19.0 25.5 38.0 51.0 65.0 87.0 * µ = 0.14 Tightening torques for wheel bolts and wheel nuts Implements Diameter / thread [Nm] Every M14 x 1,5 Every M18 x 1,5 Every...
- Page 71 The tightening torques are calculated for the friction values µ specified in the tables. The required tightening torque deviates: – If any screws other than LEMKEN original screws are used. – If screws are re-used. Only use LEMKEN original screws!
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Page 72: C Calculation Of Axle Load And Ballasting For Mounted Machines
Calculation of axle load and ballasting for mounted machines Calculation of axle load and ballasting for mounted machines The calculation of the axle loads and required ballasting is based on data from the operating instructions for the tractor and machine. The result of the calculation is a guide value for an initial assessment of the axle loads and the required ballasting. - Page 73 Calculation of axle load and ballasting for mounted machines Data acquisition for calculating axle loads Abbreviation Description Value Unit Tractor data from the operating instructions or determined by weighing Permissible gross weight of the tractor [kg] G_zul Permissible front axle load [kg] V_zul Permissible back axle load...
- Page 74 Calculation of axle load and ballasting for mounted machines Minimum ballasting, FrontG Vmin rear-mounted machine Enter the calculated value in the result table. Minimum ballasting, RearG Hmin front mounted machine Enter the calculated value in the result table. Actual gross weight G Enter the calculated value in the result table.
- Page 75 Calculation of axle load and ballasting for mounted machines Results for tractor/implement combination Create a result table for each tractor that is used: Actual value Permitted value Double permis‐ according to calculation according to tractor sible tyre load- or measurement operating instruc‐...
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Page 76: D Cross Shaft Overview
Cross shaft overview Cross shaft overview To determine the cross shaft or lower link connection: Determine the dimensions shown in the sketch on the machine. Compare the dimensions with the data in the table. The category of the three-point linkage must match with the cate‐ gory of cross shaft or lower link connection. - Page 78 LEMKEN GmbH & Co. KG Weseler Strasse 5 D-46519 Alpen Telephone: +49 2802 81-0 Fax: +49 2802 81-220 Email: info@lemken.com Internet: www.lemken.com...