SystemAir SYSHRW 96 Installation And Maintenance Manual

SystemAir SYSHRW 96 Installation And Maintenance Manual

Water source heat pump
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Installation and maintenance manual
SYSHRW
96 / 96HE / 120
Water source heat pump
26.6 â 38.1kW
21.7 â 29.9kW
4700 â 5 600 m
/h
3

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Summary of Contents for SystemAir SYSHRW 96

  • Page 1 Installation and maintenance manual SYSHRW 96 / 96HE / 120 Water source heat pump 26.6 â 38.1kW 21.7 â 29.9kW 4700 â 5 600 m...
  • Page 3 INSTALLATION INSTRUCTION English NOTICE D’INSTALLATION Français INSTALLATIONSHANDBUCH Deutsch ISTRUZIONI INSTALLAZIONE Italiano INSTRUCCIONES DE INSTALACIÓN Español...
  • Page 4: Table Of Contents

    2 SYSHRW CONTENTS 1. GENERAL RECOMMENDATIONS ................................ 3 1.1. SAFETY DIRECTIONS ............................................3 1.2. WARNING ................................................. 3 1.3. EQUIPMENT SAFETY DATA ..........................................4 2. INSPECTION AND STORAGE ................................5 3. WARRANTY ...................................... 5 4. TECHNICAL SUPPORT AND AFTER-SALES SERVICE HOTLINE ......................5 5.
  • Page 5: General Recommendations

    SYSHRW POWER SUPPLY MUST BE SWITCHED OFF BEFORE STARTING WORK IN THE ELECTRIC CONTROL 1. GENERAL RECOMMENDATIONS The purpose of this Manual is to provide users with instructions for installing, commissioning, using and maintaining the units. It also contains instructions on starting up the machine as well as recommendations to avoid bodily injury and risks of damage to the device during its operation.
  • Page 6: Equipment Safety Data

    4 SYSHRW 1.3. EQUIPMENT SAFETY DATA Safety Data R407C Toxicity Liquid splashes or sprays may cause freeze burns. Unlikely to be hazardous by skin absorption. However, R407C may be slightly irritant and, if liquid, it has a strong degreasing effect. Flush contaminated skin In contact with skin areas with running water.
  • Page 7: Inspection And Storage

    For technical questions, work under warranty, commissioning, a manufacturer’s visit or repair quotations. Our technical support and after-sales service hotline can be reached on: (0)891 700 407 in France ² support@systemair.fr for export customers ² 5. PRESENTATION The SYSHRW units are produced in compliance with state-of-the-art design and manufacturing standards.
  • Page 8: Contents Of Package

    6 SYSHRW 6. CONTENTS OF PACKAGE Package contents: appliance installation manual 6.1. OPTIONAL ACCESSORIES RCS control module On opening the box, check that all of the accessories required for installation are present. 7. DIMENSIONS SEE APPENDIX 8. HANDLING 8.1. NET WEIGHT 96HE Weigth 8.2.
  • Page 9: Technical Specifications

    SYSHRW 9. TECHNICAL SPECIFICATIONS 9.1. MODELS DESIGNATION SYSHRW 96 . H . 13000W . SYS . S1 . G2M1 . MBRT . RCS . SECT . SOND REP. Description Size SYSHRW 96 : size 96 SYSHRW 96HE : size 96 High Efficiency...
  • Page 10: Physical Characteristics

    8 SYSHRW 9.2. PHYSICAL CHARACTERISTICS Models 96HE Total cooling capacities (1) 21 743 24 500 29 951 Sensible cooling capacities (1) 17 986 19 499 24 413 Total absorbed power (3) 6 317 5 954 8 547 EER according to EN14511 3.84 4.61 4.21...
  • Page 11: Electric Specifications

    SYSHRW 9.3. ELECTRIC SPECIFICATIONS A variance of ±10% is acceptable in relation to the operating voltage marked on the appliance’s Maker’s Plate. Phase imbalance on three phase units must not exceed 2%. Operating voltages : 400V / 3ph / 50Hz + N (360 Volts mini ; 440 Volts maxi.) ²...
  • Page 12: Flow Limits

    10 SYSHRW 9.4.3. FLOW LIMITS 9.4.3.1. MODEL SYSHRW96 Nominal air flow : 4 700 m Nominal water flow : 4 860 l/h 4800 4600 4600 4400 4400 4200 4200 4000 4000 3800 3800 3600 3400 3600 3200 3400 3000 2800 3200 2600 3000...
  • Page 13: Refrigeration Specifications

    SYSHRW 9.5. REFRIGERATION SPECIFICATIONS 9.5.1. REFRIGERANT CIRCUIT DIAGRAM SEE APPENDIX 9.5.2. REFRIGERANT CHARGE Caution This equipment contains fluorinated gas with greenhouse gas effects covered by the Kyoto agreement. The type and quantity of refrigerating fluid per circuit are indicated on the product plate. The installer and end user will get informed on local environmental regulations for the installation, operation and disposal of the equipment ;...
  • Page 14: Installation

    12 SYSHRW 10. INSTALLATION Caution The unit is not designed to withstand weights or stresses from adjacent equipment, pipe work or constructions. Any foreign weight or stress on the unit structure could lead to a malfunction or damage, which could prove hazardous to personnel and property. In such an event, the warranty shall be voided.
  • Page 15: Unit Location

    SYSHRW 10.3. UNIT LOCATION Caution The unit base shall be arranged as indicated in the manual. There could be a risk of personal injury or damage to property in the event of the unit being incorrectly supported. 1. The installer must ensure that access under the suspended ceiling is provided, and that sufficient space is provided for the suspension angle brackets, the duct attachment collars and the water and electrical connections.
  • Page 16: Ducting And Noise Level Reduction

    14 SYSHRW 11. DUCTING AND NOISE LEVEL REDUCTION Water circuit heat pumps are usually installed in conjunction with an air blowing duct. A return air duct may also be required. All ductwork shall be compliant with best air conditioning engineering practices. The air blowing duct system normally consists of a flexible connector mounted on the unit, a bridging section to link to the size of the main duct, a short section of straight duct, an elbow without a damper and a main duct with spurs equipped with distribution grilles as illustrated in the drawing below.
  • Page 17: Air Blowing Frame And Return Air Intake Frame

    SYSHRW 11.1. AIR BLOWING FRAME AND RETURN AIR INTAKE FRAME RETURN AIR INTAKE FRONTAL BLOWING (S1) (STANDARD CONFIGURATION) RETURN AIR INTAKE LATERAL BLOWING (S2)
  • Page 18: Filter Access

    16 SYSHRW 11.2. FILTER ACCESS Each unit is supplied with a connection frame also serving as the filter support. This enables to filter to be removed from the side without having to dismantle the duct or the connection frame. 11.3. VENTILATION An outdoor air intake (new air) may be required for ventilation.
  • Page 19: Model Syshrw96

    SYSHRW 11.4.1. MODEL SYSHRW96 Pulley close 0 round Ductwork curve Pulley open 1 round Pulley open 2 round 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 Pulley open 3 round Air flow (m 11.4.2.
  • Page 20: Hydraulic Links

    18 SYSHRW 12. HYDRAULIC LINKS Caution THE WARRANTY DOES NOT COVER DAMAGE DUE TO CORROSION RESULTING FROM ELECTROLYTIC PHENOMENA. 12.1. WATER QUALITY The water must be analyzed; the hydraulic network system installed must include all elements necessary for water treatment: filters, additives, intermediate exchangers, drain valves, vents, check valves, etc., according to the results of the analysis.
  • Page 21: Recommendations For Hydraulic Connections

    SYSHRW 12.2. RECOMMENDATIONS FOR HYDRAULIC CONNECTIONS 1. It is recommended that all units are connected to a water supply and return pipe system of the Tickelman Loop type. The Tickelman Loop system is self-balancing and thus only requires manual balancing if a large number of units with different flow and pressure loss characteristics are connected to a single hydraulic loop.
  • Page 22 20 SYSHRW 6. Certain flexible hose threaded connectors are supplied with sealing paste. If this is not the case, use Teflon tape to create a tight seal. 7. Each unit must be equipped with isolation valves on the water inlet and outlet pipes. The return isolation valve is used for both cutting off the water supply and balancing the installation’s water flow.
  • Page 23: Recommendations For Cleaning And Flushing Out The System

    SYSHRW 12.3. RECOMMENDATIONS FOR CLEANING AND FLUSHING OUT THE SYSTEM 1. Before commissioning an appliance for the first time, the water loop must be cleaned and rinsed out to remove any dirt and manufacturing debris. If the appliances are equipped with isolation valves (either electric or pressostatic), the water supply and return conveyance circuits to and from INTERCONNECTED CONVEYANCES each machine must be connected to each other.
  • Page 24: Wiring Diagram And Legend

    22 SYSHRW 13. WIRING DIAGRAM AND LEGEND 13.1. WIRING DIAGRAM SEE APPENDIX SE4918 SYSHRW 96/96HE/120 Control Siemens POL423 400V / 3~ N / 50Hz +/- 10% 13.2. WIRING DIAGRAM KEY DESCRIPTIONS SEE APPENDIX 13.3. POWER SUPPLY The power supply is from a single point at the main terminal X or at the optional disconnecting switch Q1 (copper cable recommended) The power supply must be protected by an FFG mains circuit breaker or fuses supplied by the installer.
  • Page 25: Unit Power Supply

    SYSHRW VERY IMPORTANT: 3N~400V-50HZ The SYSHRW unit is equipped as standard with a phase sequence and cut-out controller located in the electrical box. THE LEDS INDICATE THE FOLLOWING CONDITIONS: Green LED = 1 Green LED = 1 Green LED = 0 Yellow LED =1 Yellow LED =0 Yellow LED =0...
  • Page 26: Alarm Indicators

    24 SYSHRW 14.2. ALARM INDICATORS The SYSHRW control system has a dedicated alarm indicator. This information is available via a dry contact POL423.50 STD (Normally Closed) by connecting to the unit’s terminals 5 and 6. 24...230V 24...230V 24...230V 24...230V 115...230 3A/250V max Caution >...
  • Page 27: Communication

    SYSHRW 14.4. COMMUNICATION The SYSHRW has two different communication protocols: Modbus RTU ² BACNet MS/TP ² A+ B-REF Modbus RTU or BACnet MS/TP communications are via the RS485 connection on the controller (terminals A+ and B+) and a BUS type cable (1 twisted pair, shielded) with a 0.22 mm² cross-section.
  • Page 28: Electrical Connections

    26 SYSHRW 14.5.2. ELECTRICAL CONNECTIONS The control return must be connected as per the following diagrams. For the connection, use a KNX TP1 type cable (Twisted pair with insulation) with a 0.8mm² cross-section. SYSHRW - AUTONOMOUS Lmax = 100 M SYSHRW - MASTER/SLAVES 15 regulators maximum...
  • Page 29: Regulation

    Operating mode In auto-changeover mode, the control displays the active temperature control mode. Ventilation The SYSHRW 96, 96HE and 120 are single speed machines. Confirmation Confirms the modification of a setting Edits the value of a setting when it is selected.
  • Page 30: Screen

    05:30 System time Fan speed symbol indicates that the ventilation speed is controlled automatically. The SYSHRW 96, 96HE and 120 are single speed machines. Scheduling day and time slot 15.2.3. TIME SETTINGS Press and hold the button to set the unit’s date and time. Set in the following sequence: year, month, PROG day, hour, minutes.
  • Page 31: Scheduling

    SYSHRW 15.2.4. SCHEDULING Scheduling is used to select the unit activation and shutdown times. Each day is broken down into 6 time slots set by Selected time slot mode A start time ² A state: ON or OFF ² 05:30 Time slot start ...
  • Page 32: Final Tasks

    30 SYSHRW 16. FINAL TASKS Place the plugs back on the valves and check that they are properly tightened. If needed, fix the cables and the pipes on the wall with clamping collars. Operate the SYSHRW in the presence of the user and explain all functions. Show him how to remove, clean and place back the filters.
  • Page 33: Commissioning

    SYSHRW 17.1. COMMISSIONING After performing all the above-mentioned checks, proceed with creating a demand for Cooling and Heating or vice versa. 17.1.1. DEMAND FOR COOLING 1. With the key on the control module, select COOL mode and then set the minimum temperature with the UP and DOWN arrows.
  • Page 34: Maintenance And Servicing

    32 SYSHRW 18. MAINTENANCE AND SERVICING Maintenance in accordance with our instructions will prolong the service life of your SYSHRW : Better refrigeration performance ² Reduced power consumption ² Accidental component breakage prevention ² Prevention of heavy, late, and expensive maintenance work ²...
  • Page 35: Air Filter

    SYSHRW 18.1.5. AIR FILTER In order for the installation to operate correctly, it is essential to regularly clean the air filter located in the intake of the indoor unit. When clogged, the filter reduces the air flow through the heat exchanger of the indoor unit, which in turn reduces the efficiency of the installation and inhibits the cooling of the fan motor.
  • Page 36: Fault Finding

    34 SYSHRW 18.2. FAULT FINDING 18.2.1. NEITHER THE FAN NOR THE COMPRESSOR OPERATE 1. The system is in alarm mode when the mains power supply is switched on. Check the points mentioned in § ALARM CODES, page 35 for diagnosis. 2.
  • Page 37: Appearance Of Abnormal Noises And Vibrations In The Casing

    SYSHRW 18.2.6. APPEARANCE OF ABNORMAL NOISES AND VIBRATIONS IN THE CASING 1. Check that the turbine is not rubbing against the scroll and that the latter is not damaged. Replace as required. 2. Check that the turbine has not worked loose on its shaft. Centre the turbine and tighten it as required.
  • Page 38: Warranty Claim - Material Return Procedure

    36 SYSHRW 19. WARRANTY CLAIM - MATERIAL RETURN PROCEDURE Equipment must not be returned without the permission of our After Sales Department. To return the equipment, contact your nearest sales office (Refer to the § TECHNICAL SUPPORT AND AFTER- SALES SERVICE HOTLINE, page 5) and ask for a "return form". The return form shall be sent with the returned equipment and shall contain all necessary information concerning the problem encountered.
  • Page 39 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO...
  • Page 40 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO APPENDIX DIMENSIONS ......................................III SYSHRW 96 / 96HE - SL...............................................III SYSHRW 96 / 96HE - SE ............................................. IV SYSHRW 120 - SL ................................................V SYSHRW 120 - SE .................................................VI REFRIGERANT CIRCUIT DIAGRAM ................................VII WIRING DIAGRAM .....................................
  • Page 41 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO DIMENSIONS DIMENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES SYSHRW 96 / 96HE - SL 1 640 OUTLET Ø1˝1/4 WATER Gas male INTLET 1 196.5 Ø22 1 695 1 680 SYSHRW...
  • Page 42 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 96 / 96HE - SE 1 640 OUTLET Ø1˝1/4 WATER Gas male INTLET 1 196.5 Ø22 1 720 1 680 IV SYSHRW...
  • Page 43 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 120 - SL 1 640 OUTLET Ø1˝1/4 WATER Gas male INTLET 1 196.5 Ø22 1 695 1 680 SYSHRW...
  • Page 44 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 120 - SE 1 640 OUTLET WATER Ø1˝1/4 INTLET Gas male 1 196.5 Ø22 1 720 1 680 VI SYSHRW...
  • Page 45 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO REFRIGERANT CIRCUIT DIAGRAM SCHEMA DU CIRCUIT FRIGORIFIQUE KÄLTEKREISLAUFDIAGRAMM SCHEMA DEL CIRCUITO REFRIGERANTE ESQUEMA DEL CIRCUITO FRIGORIFÍCO Deutsch English Français Compressor Compresseur Verdichter Umkehrzyklusventil Cycle reversal valve Vanne d'inversion Plattenverdampfer Plate heat exchanger Echangeur à...
  • Page 46 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO VIII SYSHRW...
  • Page 47 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO WIRING DIAGRAM SCHEMAS ELECTRIQUES STROMLAUFPLANS SCHEMA ELETRICO ESQUEMA ELECTRICO TAKE CARE! These wiring diagrams are correct at the time of publication. Manufacturing changes can lead to modifications. Always refer to the diagram supplied with the product. ATTENTION Ces schémas sont corrects au moment de la publication.
  • Page 48 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO LEGEND LEGENDE ERLÄUTERUNG LEGGENDA LEYENDA X SYSHRW...
  • Page 49 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW...
  • Page 50 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 96 - 120 XII SYSHRW...
  • Page 51 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO START UP FORM / FICHE DE MISE EN SERVICE IDENTIFICATION CLIENT: N° affaire: ................Nom de l'affaire: ............. Nom du client: ..............Lieu de l'installation: ..............................Nom du responsable local: ..........: ...................
  • Page 52 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO RELEVES SITE: Température ambiante: ............ Pression ambiante: ................................ RELEVES ELECTRIQUES: Tension L1-N: ............Tension L1-L2: ..............Tension L1-L3: ............Tension L2-L3: ..............Ne pas mettre en route la pompe à chaleur si le déséquilibre de tension est supérieur à...
  • Page 53 English Français Deutsch Italiano Español The meaning of the above logo Le logo ci-dessus représentant Die Bedeutung des Logos mit der Il significato del logo qui sopra El significado de este logo que representing a crossed-out une "poubelle barrée" signifie durchgestrichenen Mülltonne rappresentato indica che il representa un cubo de basura...
  • Page 54 As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. Systemair AC SAS Route de Verneuil 27570 Tillières-sur-Avre FRANCE & : +33 (0)2 32 60 61 00 6 : +33 (0)2 32 32 55 13...

This manual is also suitable for:

Syshrw 96heSyshrw 120

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