SystemAir SYSHRW 019 Installation And Maintenance Manual

SystemAir SYSHRW 019 Installation And Maintenance Manual

Water source heat pump
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Installation and maintenance manual
SYSHRW
019 / 27 / 27HE / 30 / 30HE / 36 / 36HE
42 / 42HE / 48 / 60 / 60HE / 72 / 72HE
Water source heat pump
5.8 â 22.6kW
5.3 â 20.6kW
1 250 â 4 000 m
/h
3

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  • Page 1 Installation and maintenance manual SYSHRW 019 / 27 / 27HE / 30 / 30HE / 36 / 36HE 42 / 42HE / 48 / 60 / 60HE / 72 / 72HE Water source heat pump 5.8 â 22.6kW 5.3 â 20.6kW 1 250 â...
  • Page 3 INSTALLATION INSTRUCTION English NOTICE D’INSTALLATION Français INSTALLATIONSHANDBUCH Deutsch ISTRUZIONI INSTALLAZIONE Italiano INSTRUCCIONES DE INSTALACIÓN Español...
  • Page 4: Table Of Contents

    2 SYSHRW CONTENTS 1. GENERAL RECOMMENDATIONS ................................ 3 1.1. SAFETY DIRECTIONS ....................................................3 1.2. WARNING ........................................................3 1.3. EQUIPMENT SAFETY DATA ..................................................4 2. INSPECTION AND STORAGE ................................5 3. WARRANTY ...................................... 5 4. TECHNICAL SUPPORT AND AFTER-SALES SERVICE HOTLINE ......................5 5. PRESENTATION ....................................5 6.
  • Page 5: General Recommendations

    SYSHRW POWER SUPPLY MUST BE SWITCHED OFF BEFORE STARTING WORK IN THE ELECTRIC CONTROL 1. GENERAL RECOMMENDATIONS The purpose of this Manual is to provide users with instructions for installing, commissioning, using and maintaining the units. It also contains instructions on starting up the machine as well as recommendations to avoid bodily injury and risks of damage to the device during its operation.
  • Page 6: Equipment Safety Data

    4 SYSHRW 1.3. EQUIPMENT SAFETY DATA Safety Data R407C Toxicity Liquid splashes or sprays may cause freeze burns. Unlikely to be hazardous by skin absorption. However, R407C may be slightly irritant and, if liquid, it has a strong degreasing effect. Flush contaminated skin In contact with skin areas with running water.
  • Page 7: Inspection And Storage

    For technical questions, work under warranty, commissioning, a manufacturer’s visit or repair quotations. Our technical support and after-sales service hotline can be reached on: (0)891 700 407 in France ² support@systemair.fr for export customers ² 5. PRESENTATION The SYSHRW units are produced in compliance with state-of-the-art design and manufacturing standards.
  • Page 8: Contents Of Package

    6 SYSHRW 6. CONTENTS OF PACKAGE Package contents: appliance suspension kit comprising: 4 nuts 4 shock mounts ² ² 4 locknuts 4 washers ² ² installation manual 6.1. OPTIONAL ACCESSORIES RCS control module On opening the box, check that all of the accessories required for installation are present. 7.
  • Page 9: Technical Specifications

    : Capacity 2250W 5400W : Capacity 5400W 9000W : Capacity 9000W 3750W : Capacity 3750W 6500W : Capacity 6500W Brand : Systemair Air outlet Frontal Lateral Filter G2M1 : G2M1 filter G3M1 : G3M1 filter Blank : Stand Alone BNMS...
  • Page 10: Physical Characteristics

    8 SYSHRW 9.2. PHYSICAL CHARACTERISTICS Models 27HE 30HE 36HE Total cooling capacities (1) 5 278 7 419 7 320 8 691 8 710 10 138 11 060 Sensible cooling capacities (1) 4 257 5 824 5 600 6 315 6 676 7 278 9 070 Total absorbed power (3)
  • Page 11 SYSHRW Models 42HE 60HE 72HE Total cooling capacities (1) 11 366 12 500 12 965 14 344 16 700 17 174 20 600 Sensible cooling capacities (1) 8 849 9 542 10 051 10 988 13 900 13 536 17 699 Total absorbed power (3) 3 584 3 423...
  • Page 12: Electric Specifications

    10 SYSHRW 9.3. ELECTRIC SPECIFICATIONS A variance of ±10% is acceptable in relation to the operating voltage marked on the appliance’s Maker’s Plate. Phase imbalance on three phase units must not exceed 2%. Operating voltages : 230V / 1 ph / 50 Hz (207 Volts minimum; 253 Volts maximum.) ²...
  • Page 13: Flow Limits

    SYSHRW 9.4.3. FLOW LIMITS 9.4.3.1. MODEL SYSHRW19 Nominal air flow : 1 250 m Nominal water flow : 921 l/h 1000 1300 1200 1100 1000 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Air inlet temperature (°C)
  • Page 14 12 SYSHRW 9.4.3.5. MODEL SYSHRW30HE Nominal air flow : 1 500 m Nominal water flow : 1 838 l/h 2000 1500 1400 1800 1300 1600 1200 1100 1400 1000 1200 1000 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Air inlet temperature (°C) Water inlet temperature (°C) 9.4.3.6.
  • Page 15 SYSHRW 9.4.3.10. MODEL SYSHRW48 Nominal air flow : 2 750 m Nominal water flow : 2 822 l/h 2800 2600 2600 2400 2400 2200 2200 2000 2000 1800 1800 1600 1600 1400 1400 1200 1200 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Air inlet temperature (°C) Water inlet temperature (°C) 9.4.3.11.
  • Page 16: Refrigeration Specifications

    14 SYSHRW 9.5. REFRIGERATION SPECIFICATIONS 9.5.1. REFRIGERANT CIRCUIT DIAGRAM SEE APPENDIX 9.5.2. REFRIGERANT CHARGE Caution This equipment contains fluorinated gas with greenhouse gas effects covered by the Kyoto agreement. The type and quantity of refrigerating fluid per circuit are indicated on the product plate. The installer and end user will get informed on local environmental regulations for the installation, operation and disposal of the equipment ;...
  • Page 17: Installation

    SYSHRW 10. INSTALLATION Caution The unit is not designed to withstand weights or stresses from adjacent equipment, pipe work or constructions. Any foreign weight or stress on the unit structure could lead to a malfunction or damage, which could prove hazardous to personnel and property. In such an event, the warranty shall be voided.
  • Page 18: Unit Location

    16 SYSHRW 10.3. UNIT LOCATION Caution The unit base shall be arranged as indicated in the manual. There could be a risk of personal injury or damage to property in the event of the unit being incorrectly supported. 1. The installer must ensure that access under the suspended ceiling is provided, and that sufficient space is provided for the suspension angle brackets, the duct attachment collars and the water and electrical connections.
  • Page 19: Ducting And Noise Level Reduction

    SYSHRW 11. DUCTING AND NOISE LEVEL REDUCTION Water circuit heat pumps are usually installed in conjunction with an air blowing duct. A return air duct may also be required. All ductwork shall be compliant with best air conditioning engineering practices. The air blowing duct system normally consists of a flexible connector mounted on the unit, a bridging section to link to the size of the main duct, a short section of straight duct, an elbow without a damper and a main duct with spurs equipped with distribution grilles as illustrated in the drawing below.
  • Page 20: Air Blowing Frame And Return Air Intake Frame

    18 SYSHRW 11.1. AIR BLOWING FRAME AND RETURN AIR INTAKE FRAME RETURN AIR INTAKE RETURN AIR INTAKE FRONTAL BLOWING (S1) (STANDARD CONFIGURATION) LATERAL BLOWING (S2) 11.2. MODIFYING THE AIR BLOWING DIRECTION The unit SYSHRW (except SYSHRW72HE) can be supplied configured for either frontal air blowing or for lateral air blowing.
  • Page 21: Filter Access

    SYSHRW 11.3. FILTER ACCESS Each unit is supplied with a connection frame also serving as the filter support. This enables to filter to be removed from the side without having to dismantle the duct or the connection frame. 11.4. VENTILATION An outdoor air intake (new air) may be required for ventilation.
  • Page 22: Model Syshrw19

    20 SYSHRW 11.5.1. MODEL SYSHRW19 Ductwork curve 1000 1050 1100 1150 1200 1250 1300 Air flow (m 11.5.2. MODEL SYSHRW27 Ductwork curve 1000 1050 1100 1150 1200 1250 Air flow (m 11.5.3. MODEL SYSHRW27HE Ductwork curve 1000 1050 1100 1150 1200 1250 Air flow (m...
  • Page 23: Model Syshrw30He

    SYSHRW 11.5.5. MODEL SYSHRW30HE Ductwork curve 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 Air flow (m 11.5.6. MODEL SYSHRW36 Ductwork curve 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 Air flow (m 11.5.7.
  • Page 24: Model Syshrw42He

    22 SYSHRW 11.5.9. MODEL SYSHRW42HE Ductwork curve 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 Air flow (m 11.5.10. MODEL SYSHRW48 Ductwork curve 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 Air flow (m 11.5.11.
  • Page 25: Model Syshrw72

    SYSHRW 11.5.13. MODEL SYSHRW72 Ductwork curve 1950 2050 2150 2250 2350 2450 2550 2650 2750 2850 2950 3050 3150 3250 3350 3450 3550 3650 3750 3850 Air flow (m 11.5.14. MODEL SYSHRW72HE Ductwork curve 2500 3000 3500 4000 4500 Air flow (m...
  • Page 26: Hydraulic Links

    24 SYSHRW 12. HYDRAULIC LINKS Caution THE WARRANTY DOES NOT COVER DAMAGE DUE TO CORROSION RESULTING FROM ELECTROLYTIC PHENOMENA. 12.1. WATER QUALITY The water must be analyzed; the hydraulic network system installed must include all elements necessary for water treatment: filters, additives, intermediate exchangers, drain valves, vents, check valves, etc., according to the results of the analysis.
  • Page 27: Recommendations For Hydraulic Connections

    SYSHRW 12.2. RECOMMENDATIONS FOR HYDRAULIC CONNECTIONS 1. It is recommended that all units are connected to a water supply and return pipe system of the Tickelman Loop type. The Tickelman Loop system is self-balancing and thus only requires manual balancing if a large number of units with different flow and pressure loss characteristics are connected to a single hydraulic loop.
  • Page 28 26 SYSHRW 6. Certain flexible hose threaded connectors are supplied with sealing paste. If this is not the case, use Teflon tape to create a tight seal. 7. Each unit must be equipped with isolation valves on the water inlet and outlet pipes. The return isolation valve is used for both cutting off the water supply and balancing the installation’s water flow.
  • Page 29: Recommendations For Cleaning And Flushing Out The System

    SYSHRW 12.3. RECOMMENDATIONS FOR CLEANING AND FLUSHING OUT THE SYSTEM 1. Before commissioning an appliance for the first time, the water loop must be cleaned and rinsed out to remove any dirt and manufacturing debris. If the appliances are equipped with isolation valves (either electric or pressostatic), the water supply and return conveyance circuits to and from INTERCONNECTED CONVEYANCES each machine must be connected to each other.
  • Page 30: Wiring Diagram And Legend

    28 SYSHRW 13. WIRING DIAGRAM AND LEGEND 13.1. WIRING DIAGRAM SEE APPENDIX SE4915 SYSHRW 19 Control Siemens POL423 230V 50Hz +/- 10% SE4916 SYSHRW 27/27HE/30/30HE/36/36HE/42/42HE/48/60/60HE Control Siemens POL423 400V / 3~ N / 50Hz +/- 10% SE4917 SYSHRW 72 Control Siemens POL423 400V / 3~ N / 50Hz +/- 10% SE4987 SYSHRW 72HE...
  • Page 31: Unit Power Supply

    SYSHRW VERY IMPORTANT: 3N~400V-50HZ The SYSHRW unit is equipped as standard with a phase sequence and cut-out controller located in the electrical box. THE LEDS INDICATE THE FOLLOWING CONDITIONS: Green LED = 1 Green LED = 1 Green LED = 0 Yellow LED =1 Yellow LED =0 Yellow LED =0...
  • Page 32: Alarm Indicators

    SIEMENS 30 SYSHRW 14.2. ALARM INDICATORS The SYSHRW control system has a dedicated alarm indicator. This information is available via a dry contact POL423.50 STD (Normally Closed) by connecting to the unit’s terminals 5 and 6. 24...230V 24...230V 24...230V 24...230V 115...230V 3A/250V max >...
  • Page 33: Communication

    SYSHRW 14.4. COMMUNICATION The SYSHRW has two different communication protocols: Modbus RTU ² BACNet MS/TP ² A+ B-REF Modbus RTU or BACnet MS/TP communications are via the RS485 connection on the controller (terminals A+ and B+) and a BUS type cable (1 twisted pair, shielded) with a 0.22 mm² cross-section.
  • Page 34: Electrical Connections

    32 SYSHRW 14.5.2. ELECTRICAL CONNECTIONS The control return must be connected as per the following diagrams. For the connection, use a KNX TP1 type cable (Twisted pair with insulation) with a 0.8mm² cross-section. SYSHRW - AUTONOMOUS Lmax = 100 M SYSHRW - MASTER/SLAVES 15 regulators maximum...
  • Page 35: Regulation

    SYSHRW 15. REGULATION SYSHRW units are fitted with an electronic control system. It provides the command, control and alarm functions. 15.1. ORDER OF PRIORITY FOR CONTROL SYSTEMS The integrated regulator in the SYSHRW can be controlled by various interfaces and systems. The order of priority for each drive system is as follows: All remote control: the commands are given by the user directly on the unit Digital inputs: the client can transmit...
  • Page 36: Screen

    34 SYSHRW 15.2.2. SCREEN Icons Meanings AUTO 23.5 SYSHRW off °C Hourly programming active 05:30 AUTO month year Operation in Eco mode Operation in Comfort mode COOL mode HEAT Mode Auto-changeover mode. The control displays the active heat control mode. Ventilation only When the unit is off, the temperature displayed is that measured by the control’s internal 23.5...
  • Page 37: Scheduling

    SYSHRW 15.2.4. SCHEDULING Scheduling is used to select the unit activation and shutdown times. Each day is broken down into 6 time slots set by Selected time slot mode A start time ² A state: ON or OFF ² 05:30 Time slot start ...
  • Page 38: Final Tasks

    36 SYSHRW 16. FINAL TASKS Place the plugs back on the valves and check that they are properly tightened. If needed, fix the cables and the pipes on the wall with clamping collars. Operate the SYSHRW in the presence of the user and explain all functions. Show him how to remove, clean and place back the filters.
  • Page 39: Commissioning

    SYSHRW 17.1. COMMISSIONING After performing all the above-mentioned checks, proceed with creating a demand for Cooling and Heating or vice versa. 17.1.1. DEMAND FOR COOLING 1. With the key on the control module, select COOL mode and then set the minimum temperature with the UP and DOWN arrows.
  • Page 40: Maintenance And Servicing

    38 SYSHRW 18. MAINTENANCE AND SERVICING Maintenance in accordance with our instructions will prolong the service life of your SYSHRW : Better refrigeration performance ² Reduced power consumption ² Accidental component breakage prevention ² Prevention of heavy, late, and expensive maintenance work ²...
  • Page 41: Air Filter

    SYSHRW 18.1.5. AIR FILTER In order for the installation to operate correctly, it is essential to regularly clean the air filter located in the intake of the indoor unit. When clogged, the filter reduces the air flow through the heat exchanger of the indoor unit, which in turn reduces the efficiency of the installation and inhibits the cooling of the fan motor.
  • Page 42: Fault Finding

    40 SYSHRW 18.2. FAULT FINDING 18.2.1. NEITHER THE FAN NOR THE COMPRESSOR OPERATE 1. The system is in alarm mode when the mains power supply is switched on. Check the points mentioned in § ALARM CODES, page 41 for diagnosis. 2.
  • Page 43: Appearance Of Abnormal Noises And Vibrations In The Casing

    SYSHRW 18.2.6. APPEARANCE OF ABNORMAL NOISES AND VIBRATIONS IN THE CASING 1. Check that the turbine is not rubbing against the scroll and that the latter is not damaged. Replace as required. 2. Check that the turbine has not worked loose on its shaft. Centre the turbine and tighten it as required.
  • Page 44: Warranty Claim - Material Return Procedure

    42 SYSHRW 19. WARRANTY CLAIM - MATERIAL RETURN PROCEDURE Equipment must not be returned without the permission of our After Sales Department. To return the equipment, contact your nearest sales office (Refer to the § TECHNICAL SUPPORT AND AFTER- SALES SERVICE HOTLINE, page 5) and ask for a "return form". The return form shall be sent with the returned equipment and shall contain all necessary information concerning the problem encountered.
  • Page 45 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO...
  • Page 46 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO APPENDIX DIMENSIONS ................III SYSHRW 72HE - S1 ..................XIII SYSHRW 72HE - S2 ..................XIV SYSHRW 19 - S1 ....................III REFRIGERANT CIRCUIT DIAGRAM ..........XV SYSHRW 19 - S2 ....................IV SYSHRW 27 / 27HE / 30 / 30HE / 36 - S1 ..........
  • Page 47 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO DIMENSIONS DIMENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES SYSHRW 19 - S1 OUTLET Ø3/4˝ WATER Gas female INTLET Ø19 SYSHRW...
  • Page 48 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 19 - S2 Ø3/4˝ WATER Gas female INTLET Ø19 IV SYSHRW...
  • Page 49 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 27 / 27HE / 30 / 30HE / 36 - S1 1 015 OUTLET Ø3/4˝ WATER Gas female INTLE Ø19 1 107 1 050 SYSHRW...
  • Page 50 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 27 / 27HE / 30 / 30HE / 36 - S2 1 015 OUTLET Ø3/4˝ WATER Gas female INTLET Ø19 1 107 1 050 VI SYSHRW...
  • Page 51 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 36HE / 42 / 42HE - S1 1 215 OUTLET WATER Ø3/4˝ Gas female INTLET Ø19 1 307 1 250 SYSHRW...
  • Page 52 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 36HE / 42 / 42HE - S2 1 215 OUTLET Ø3/4˝ WATER Gas female INTLET Ø19 1 307 1 250 VIII SYSHRW...
  • Page 53 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 48 / 60 / 72 - S1 1 215 OUTLET Ø3/4˝ WATER Gas female INTLET Ø19 1 307 1 250 SYSHRW...
  • Page 54 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 48 / 60 / 72 - S2 1 215 OUTLET Ø3/4˝ WATER Gas female INTLET Ø19 1 307 1 250 X SYSHRW...
  • Page 55 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 60HE - S1 1 215 OUTLET Ø1˝1/4 WATER Gas male INTLET Ø19 1 307 1 250 SYSHRW...
  • Page 56 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 60HE - S2 1 215 OUTLET Ø1˝1/4 WATER Gas male INTLET Ø19 1 307 1 250 XII SYSHRW...
  • Page 57 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 72HE - S1 1 640 OUTLET Ø1˝1/4 WATER Gas male INTLET 1 196.5 Ø22 1 695 1 680 SYSHRW XIII...
  • Page 58 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 72HE - S2 1 640 OUTLET Ø1˝1/4 WATER Gas male INTLET 1 196.5 Ø22 1 695 1 680 XIV SYSHRW...
  • Page 59 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO REFRIGERANT CIRCUIT DIAGRAM SCHEMA DU CIRCUIT FRIGORIFIQUE KÄLTEKREISLAUFDIAGRAMM SCHEMA DEL CIRCUITO REFRIGERANTE ESQUEMA DEL CIRCUITO FRIGORIFÍCO Deutsch English Français Compressor Compresseur Verdichter Umkehrzyklusventil Cycle reversal valve Vanne d'inversion Plattenverdampfer Plate heat exchanger Echangeur à...
  • Page 60 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO XVI SYSHRW...
  • Page 61 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO WIRING DIAGRAM SCHEMAS ELECTRIQUES STROMLAUFPLANS SCHEMA ELETRICO ESQUEMA ELECTRICO TAKE CARE! These wiring diagrams are correct at the time of publication. Manufacturing changes can lead to modifications. Always refer to the diagram supplied with the product. ATTENTION Ces schémas sont corrects au moment de la publication.
  • Page 62 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO LEGEND LEGENDE ERLÄUTERUNG LEGGENDA LEYENDA XVIII SYSHRW...
  • Page 63 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW...
  • Page 64 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 19 XX SYSHRW...
  • Page 65 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 27 - 30 - 36 - 42 - 48 - 60 SYSHRW...
  • Page 66 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 72 XXII SYSHRW...
  • Page 67 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO SYSHRW 72HE SYSHRW XXIII...
  • Page 68 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO XXIV SYSHRW...
  • Page 69 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO START UP FORM / FICHE DE MISE EN SERVICE IDENTIFICATION CLIENT: N° affaire: ................Nom de l'affaire: ............. Nom du client: ..............Lieu de l'installation: ..............................Nom du responsable local: ..........: ...................
  • Page 70 APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO RELEVES SITE: Température ambiante: ............ Pression ambiante: ................................ RELEVES ELECTRIQUES: Tension L1-N: ............Tension L1-L2: ..............Tension L1-L3: ............Tension L2-L3: ..............Ne pas mettre en route la pompe à chaleur si le déséquilibre de tension est supérieur à...
  • Page 72 As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. Systemair AC SAS Route de Verneuil 27570 Tillières-sur-Avre FRANCE & : +33 (0)2 32 60 61 00 6 : +33 (0)2 32 32 55 13...

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