widos 4600 CNC 3.5 Working Instructions Translation
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widos 4600 CNC 3.5 Working Instructions Translation

Heating element butt welding machine with cnc control unit
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Heating Element Butt Welding Machine
WIDOS 4600 CNC 3.5
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
Website: www.widos.de
Translation
with CNC Control Unit
Keep for further use!
Phone +49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email:
info@widos.de
Ku nst sto ffschweißtec hni k

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Сергей
June 29, 2025

Где можно приобрести ножи для планера, номер планера widos2665

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  • Page 1 Email: info@widos.de Ku nst sto ffschweißtec hni k Working Instructions Translation Heating Element Butt Welding Machine with CNC Control Unit WIDOS 4600 CNC 3.5 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 Phone: ++49 371 / 8 15 73 - 0 Phone:++41 71 / 3 88 89 79 Fax: ++49 371 / 8 15 73 - 20 Fax: ++41 71 / 3 88 89 73 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 2 of 72...
  • Page 3 Due to this structure, the searched information can be easily found.  WIDOS 01.2001 W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 3 of 72...

  • Page 4: Table Of Contents

    STARTING AND OPERATING ................... 19 Safety indications......................19 Replacing the reduction inserts..................20 5.2.1 Using narrow and large reduction inserts..............20 Automatic heating element (optional) ................21 Connection with the basic machine ................22 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 4 of 72...
  • Page 5 CNC control unit 3.5 .......................57 10.2 Basic machine ........................59 10.3 Planer..........................62 10.4 Heating element......................65 10.5 Reception box ........................67 10.6 Automatic heating element (option) ................69 11. DECLARATION OF CONFORMITY................... 72 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 5 of 72...

  • Page 6: Description Of The Product

    All technical details of the machine are put together as a general arrangement. Usage and purpose-oriented use The WIDOS 4600 CNC 3.5 has been designed only for heating element butt welding of pipes and fittings made out of the materials PE, PP, and PVDF with their diameter range going from = 75 mm up to OD = 250 mm in the way as described below.

  • Page 7: Machine Overview

    The type labels are attached at the control unit, at the heating element, at the planer and at the basic machine. They contain the type, the serial number and the year of construction of the machine. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 7 of 72...

  • Page 8: Technical Data

    230V (± 10 %) Current: 6.5 A Frequency: 50 Hz 320 mm Outer ∅: Surface: nonstick-coated Attached elements: - Control lamps - Connecting cable with multiple pole plug Weight: appr. 6 kg 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 8 of 72...

  • Page 9: Planer

    Torx screw driver T10 Following optional accessories are available on request: - Program WICON for reading out the data (possibility of displaying included in SD-card) - Automatic heating element 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 9 of 72...

  • Page 10: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i on o f a c c i d en t s a r e v a l i d ( U V V ) . 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 10 of 72...

  • Page 11: Obligations Of The Owner

    • Only skilled and trained persons are allowed to work at the machine. • A person who is being trained may only work at the machine under supervision of an experienced person. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 11 of 72...

  • Page 12: Dangers While Handling The Machine

    Ku nst sto ffschweißtec hni k Dangers while handling the machine The heating element butt welding machine WIDOS 4600 CNC 3.5 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 13: Danger Of Catching Clothes By The Planer

    • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always state the machine and version number ! 21.05.12...

  • Page 14: Warranty And Liability

    • Structural modifications on the machine without permission; • Unsatisfactory checking of parts of the machine, which are worn out; • Repairs performed in an inexpert way; • In case of catastrophes and force majeure. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 14 of 72...

  • Page 15: Functional Description

    3. Functional description The WIDOS CNC 3.5 control unit performs a butt welding process with the plastic welding machine WIDOS 4600 after entering the type of material, the pipe diameter and the pipe wall thickness. The welding processes are recorded and can be saved on a SD-card.

  • Page 16: Operating And Indicating Elements

    Mains connection cable for the control unit EMERGENCY-Stop push button Plug box with safety stirrup for heating element Connection for the travel sensor Plug for planer Connections for hydraulic hoses 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 16 of 72...

  • Page 17: Emergency-Stop Push Button

    • blinking: the temperature of the heating element is maintained by a pulse-position ratio. • off: the desired temperature has been exceeded, the heating element is cooled automatically onto desired temperature, or the heating element is switched off. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 17 of 72...

  • Page 18: Separating Device For Heating Element

    When inserting the heating element take care that it lies in the zone of the throat of the tear- off bar (see arrow). 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 18 of 72...

  • Page 19: Starting And Operating

    (e.g. PE – cleaning agent or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 20: Replacing The Reduction Inserts

    Small reduction insert, centered (for pipes) Shown here: Small reduction insert, flush to the inside (for bends, T-pieces) 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 20 of 72...

  • Page 21: Automatic Heating Element (Optional)

    After expiration of the adjusting or heating time, the heating element is unlocked by opening the sledge and is moved automatically out of the basic machine. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 21 of 72...

  • Page 22: Connection With The Basic Machine

    The emergency power supply should be maintained periodically. For further details see the working instructions of the emergency power supply. Important: first start the emergency power supply and then the other current consuming devices. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 22 of 72...

  • Page 23: Description Of The Display

    • The card can be read out with a WICON program. • The card may not be bent, opened, overheated and become wet! Please only use SD cards purchased from WIDOS. We will not be liable for any cards from other manufactures! 21.05.12...

  • Page 24: Read-Out Wicon With Usb Card Reader

    USB interface in your PC. As soon as the USB card reader has been plugged, it appears as removable medium in the drive list. Open the WIDOS folder, there you will find: - WICON2000 viewer for considering and printing the welding data, - working instructions for WICON2000 viewer as PDF file.

  • Page 25: Programming And Welding

    2. line: Current date and time In the basic menu, following functions are possible: button <+> and <−>: moving the sledge button <Enter>: menu / setting button <Start>: welding process 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 25 of 72...

  • Page 26: Setting The Pipe Data

    PE80 225 20.5 206° 2. line: according to the prescriptions of the DVS. button <Start>: back to basic menu WIDOS 4600 CNC Display: basic menu 22.11.2000 10:10 2. line: 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 26 of 72...

  • Page 27: Welding Process

    Number of joint of the selected project 0000 2. line: Enter and display the number of joint button <+> and <->: select numbers button <Enter>: cursor jumps for 1 position to the right 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 27 of 72...
  • Page 28 Sledge closes calibrating 2. line: Pressure systems is calibrated after a few seconds, the display changes opening machine Display: Sledge opens 2. line: after a few seconds, the display changes 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 28 of 72...
  • Page 29 2. line: after a few seconds, the display changes insert heating elem. Display: Button <Start> repeat planing 2. line: by pressing the button <Planer>, the planing process is repeated 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 29 of 72...
  • Page 30 Tk=00:00 Display: Remaining cooling time (min and sec) Ps=000 Pi=000 P =0.0 2. line: After expiration of the cooling time you will hear 5 beeps 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 30 of 72...

  • Page 31: Welding Process With Traceability

    Select first digit with <+/-> and jump to the next digit with <Enter>. Traceability 1: Display: The pipe data is displayed RB PE80 2. line: After e few seconds, the display changes 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 31 of 72...
  • Page 32 Display: PE80 225 20.5 206° 2. line: The welding parameters are displayed next menu by pressing <Start> button Continue as described in chapter: 5.11 Welding process 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 32 of 72...

  • Page 33: Error Messages

    09:43 03.05.2007 2. line: next menu by pressing <Enter> button copy Display: 2. line: By pressing <+> the data from the internal memory is transferred to the SD-card. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 33 of 72...

  • Page 34: Storing Data On The Sd - Card

    22.11.2000 10:10 2. line: Current date and time next menu by pressing <Enter> button SD-card Display: Storing the welding data on the PCMCIA 2. line: button <+> for menu "storing" 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 34 of 72...

  • Page 35: More Adjustemends

    Display: 22.11.2000 2. line: Setting the date buttons <+> and <->: change the date button <Enter>: confirm press several times button <Start> or after a short while appears automatically: 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 35 of 72...

  • Page 36: Setting The Language

    <+> and <->: change the language button <Enter>: confirm press several times button <Start> or after a short while appears automatically: WIDOS 4600 CNC Display: Basic menu 22.11.2000 10:10 2. line: 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 36 of 72...

  • Page 37: Setting Information Of Traceability And Lenght Of Pipe

    Wth button <+> - enter length of pipe (yes) press several times button <Start> or after a short while appears automatically: WIDOS 4600 CNC Display: Basic menu 22.11.2000 10:10 2. line: 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 37 of 72...

  • Page 38: Setting Of Shortened Cooling Time

    - Load onto the workpieces only after being completely cooled down press several times button <Start> or after a short while appears automatically: WIDOS 4600 CNC Display: Basic menu 22.11.2000 10:10 2. line: 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 38 of 72...

  • Page 39: Diagnosis Program

    The required cooling time which was calculated by the programmed welding 0017 parameters is displayed The required joining pressure which was calculated by the programmed 0018 welding parameters is displayed 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 39 of 72...
  • Page 40 A self-test of the machine and the control unit is performed, including a weld log 0044 on SD-card. Abort with button <->. Press several times button <Start> or after a short while appears automatically. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 40 of 72...

  • Page 41: Equipment Care / Maintenance / Repair

    • The oil level may not be over the upper mark because otherwise there is the risk of spilling over. • After completion of the works, close the tank cover again tightly and close the front plate. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 41 of 72...

  • Page 42: Venting The Hydraulic Cylinders

    • If air remains in the lower cylinder, it will ascend in the upper cylinder when pressure is applied There must always be enough oil in the tank (see chapter 7.4). 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 42 of 72...

  • Page 43: Maintenance, Inspection And Repair

    For machines with an especially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS GmbH company or by an authorized partner. • The operating staff has to be informed before the starting of the maintenance works.

  • Page 44: Error Signals

    Internal memory is empty memory memory full ! Internal memory is full (more Copy internal memory onto SD- than 400 weldings stored) card and then delete it 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 44 of 72...

  • Page 45: Possible Defects And Their Elimination

    - Pipes have slipped through - Clamp pipes correctly fast, the pump keeps on - Hydraulic bloc is leaky - Check oil leakage working - Cylinder is leaky - Inform service-team 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 45 of 72...

  • Page 46: Transport

    Transport the planer in the reception box. If the planer is transported in the basic machine grease the holders with PTFE- spray because otherwise damages at piston and sealings may occur. 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 46 of 72...

  • Page 47: Electric And Hydraulic Diagrams

    W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Ku nst sto ffschweißtec hni k 9. Electric and hydraulic diagrams 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 47 of 72...
  • Page 48 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 48 of 72...
  • Page 49 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Rear Panel Adapter X7 CNC 3.5 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 49 of 72...
  • Page 50 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 50 of 72...
  • Page 51 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 51 of 72...
  • Page 52 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Rear Panel X 12 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 52 of 72...
  • Page 53 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 53 of 72...
  • Page 54 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 54 of 72...
  • Page 55 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Mounting Plate 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 55 of 72...
  • Page 56 Electric and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 56 of 72...

  • Page 57: Spare Parts List

    +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Ku nst sto ffschweißtec hni k 10. Spare parts list 10.1 CNC control unit 3.5 8 - 9 19 / 20 12 - 14 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 57 of 72...
  • Page 58 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k CNC-control unit WIDOS 4600 CNC 3.5 Pos. Denomination Piece Order no. Flat head screw M 3x16 DIN 965 0965C016 Outside temperature sensor EE0404 Carrying frame 105010 Pan head screw M 8x40 DIN 912...

  • Page 59: Basic Machine

    1 / 3 / 12 7 / 11 4 / 5 13 / 14 28 - 30 15 - 17 16 - 18 32 - 34 37 - 39 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 59 of 72...
  • Page 60 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 41 - 43 54 - 58 45 / 46 47 - 49 Illustration without rail for the travel sensor 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 60 of 72...
  • Page 61 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Basic unit WIDOS 4600 CNC 3.5 Pos. Denomination Piece Order no. Threaded rod 091108 091109 Pressure disc M 14 DIN 6340 6340N Rivet 091111 Lock washer Gr. 7 DIN 6799...
  • Page 62 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Basic unit WIDOS 4600 CNC 3.5 Pos. Denomination Piece Order no. Distance bush 091173 Pan head screw M 6 x 20 DIN 912 0912F020 Washer M 6 DIN 125...

  • Page 63: Planer

    Ku nst sto ffschweißtec hni k 10.3 Planer 1 – 3 5 - 7 9 / 10 11 / 12 13 / 14 28 - 29 30 - 32 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 62 of 72...
  • Page 64 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 17 / 18 34 - 36 38 / 39 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 63 of 72...
  • Page 65 1 Set EKMBF16 Cylinder head screw M 8x30 DIN 912 0912H030 Bolt 0914101 Hexagon nut M 12 DIN 934 0934L Accessories: Beam for one-sided cutting 091417 Wood grip 091418 21.05.2012 Working instructions WIDOS 4600 CNC 3.5 Page 64 of 72...

  • Page 66: Heating Element

    Ku nst sto ffschweißtec hni k 10.4 Heating element 7 - 8 10 / 11 13 / 14 / 26 15 / 16 17 - 19 20 - 24 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 65 of 72...
  • Page 67 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Heating element WIDOS 4600 CNC 3.5 Pos. Denomination Piece Order no. Heating element H 4600, 230 V H4600C1 Heating plate H 4600 C1 HP4600C1 Heating plate for change HPT4600C1...

  • Page 68: Reception Box

    Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 10.5 Reception box 21.05.2012 Working Instructions WIDOS 4600 CNC 3.5 Page 67 of 72...

  • Page 69: Automatic Heating Element (Option)

    Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Reception box WIDOS 4600 CNC 3.5 Pos. Denomination Piece Order no. Stirrup 094527 Spacing bolt for planer 092524 Spacing disk for stirrup 094526 Spacing bolt for heating element 092525...
  • Page 70 62 - 64 61 / 63 / 64 10 - 16 26 - 29 5 - 7 31 - 34 8 / 9 22 / 23 18 - 21 21.05.2012 Working Instructions WIDOS 4600 CNC 3.5 Page 69 of 72...
  • Page 71 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Add-on pieces for basic machine (option) 73 - 75 70 / 71 76 / 77 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 70 of 72...
  • Page 72 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Automatic heating element 4600 CNC 3.5 (option) Pos. Denomination Piece Order no. Mounting for heating element 097530 Heating element holder 097540 Heating element H0250E Heating plate new HP0250E Heating element for change...
  • Page 73 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Automatic heating element 4600 CNC 3.5 (option) Pos. Denomination Piece Order no. Pressure spring FE018 Set screw M8x10 DIN 913 0913H010 Hexagon nut M8 DIN 934 0934H Washer M6 DIN 9021...

  • Page 74: Declaration Of Conformity

    Safety specifications for fluid technical installations and components 5. EN 60555, EN 50082, EN 55014 Electro-magnetic resistance The technical documentation is completely available. Ditzingen-Heimerdingen, 21.05.2012 Martin Dommer (Technical director) 21.05.12 Working Instructions WIDOS 4600 CNC 3.5 Page 72 of 72...

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