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OWNER’S MANUAL MANUAL P/N: 77700-07221 CAB ENCLOSURE p/n: 77700-VC5045 (VC5045) p/n: 77700-VC5045A (VC5045A) For use with KUBOTA RTV X1140 Rev. F, 12/05/2023 PLEASE READ THIS MANUAL CAREFULLY KEEP READY AT ALL TIMES...
INTRODUCTION This is the owner’s manual for the Cab Enclosure kit for the Kubota RTV X1140. This manual includes installation of the cab onto the vehicle, and notes for conversion of the vehicle from four to two passenger modes as it relates to the cab.
TABLE OF CONTENTS INTRODUCTION TABLE OF CONTENTS SAFETY INFORMATION GENERAL SAFETY INFORMATION OPERATION INSTALLATION TROUBLESHOOTING SERVICE PARTS BREAKDOWN...
SAFETY INFORMATION WARNING: TO PREVENT SERIOUS PERSONAL INJURY OR DEATH: This cab enclosure adds an additional 335lbs (152Kg) to the weight of the base vehicle, not • including Windshield, Canopy or other accessories. Deduct the accessory’s total weight from the vehicle’s rated capacity including driver and passenger. Never operate the vehicle outside of its rated weight capacity.
GENERAL SAFETY INFORMATION BEFORE YOU START SERVICE NO SMOKING OR OPEN FLAMES WHILE FUELING • Fuel is extremely flammable and dangerous. Read all instructions and safety instructions in this • Never smoke near fuel. IF fuel is spilled on the manual and on your machine safety decals.
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GENERAL SAFETY INFORMATION PREVENT A FIRE • Make sure the lift arm stopper is properly • Fuel is very flammable and explosive under some engaged before performing any work beneath conditions. Do not smoke or let Flames or sparks in raised lift arms.
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DECALS AND PLACEMENT IMPORTANT: Keep all decals clean and legible. Replace all missing, illegible, or damaged decals. IMPORTANT: Decal placement locations shown are approximate; decals should not be placed in a location where the operator’s field of view is impeded, and should not cover any portion of other decals installed in the same vicinity. INSTALLING OR REPLACING DECALS: Thoroughly clean the area where decal is to be placed using mild soap and water.
OPERATION CAUTION: To prevent injury: The additional latches, upper and lower rear panels present potential pinch points which may cause personal injury. IMPORTANT: The addition of a cab requires extra steps to convert from four passenger to two and back, due to the rear panel latches, upper and lower rear panels.
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OPERATION CARE AND MAINTENANCE: Check and tighten all hardware after 20 hours of operation. Periodically inspect and tighten hardware for the remainder of the unit’s service life. Keep the enclosure components clean in order to prevent dust and dirt from forming an unattractive film. The life of your cab components depend upon following these care proce- dures: 1.
Your machine may be configured differently (e.g. SP1 vs. SP2, etc.), but the outline for the procedure should still be followed. For further support for any issues not covered within the pages of this manual, please contact your local Kubota representative. WARNING:...
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INSTALLATION STEP 3: Lower Rear Panel Mounts 3.1 Convert the rear seat into its forward, two-seat configuration. 3.2 Remove the bracket holding the seat support rod to the seat back (Figure 3.2) and install the Rear Panel Mount between the bracket and the seat frame. Reinstall the seat support bracket with the original fastener. Align the lower hole of the mount to the hole in the seat frame and install (1) flanged hex 1/4-20 x 3/4”...
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INSTALLATION STEP 5: Rear Fender Panels Move the rear seat back to its forward position. Remove the two plastic tree plugs shown M10 nut from the rear floor pan. Remove the M10 nut from the seat belt retractor for the rear seat (see Figure 5.2).
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INSTALLATION STEP 6: B-Pillar Panels 6.1 For each side, remove and retain both M12 bolts at the base of the center, side pillar of the ROPS (see Figure 6.1) 6.2 For each side, remove and retain the M10 bolt from the side of the ROPS, just forward of the center pillar (see Figure 6.2).
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INSTALLATION STEP 7: Front Side Header Assemblies For each side, one side at a time, remove and retain the M10 bolt at the underside of the front end of the front ROPS cross member, and the M10 bolt at the top of the ROPS above the B-pillar (see Figure 7.1). Place each front side header over the ROPS and secure it to the underside of the ROPS with the removed M10 bolt.
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INSTALLATION STEP 8: Rear Header Assemblies For both sides, remove and retain the (2) M10 bolts at the outside, upper rear of the side of the ROPS (see Figure 8.1). Do not remove or loosen the bolts on the inside of the ROPS. Place the driver’s side rear side header over the ROPS and secure it with the removed bolts (see Figure 8.1).
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INSTALLATION STEP 8: Rear Header Assemblies (continued) Measure the distance between the rear fenders and the rear side headers, just rear of the latch pin washers, to the sheet metal surface of the panels. 8.10 Push up or down on the rear side headers to meet the following dimensions: (see Figure 8.10) •...
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INSTALLATION STEP 9: Upper Rear Panel 9.1 With assistance, align the upper rear panel to the hinge tabs of the upper header, with the rear panel tabs to the inside of the rear header tabs. Secure the upper rear panel to the rear header with two shoulder screws, 3/8”...
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INSTALLATION STEP 10: Lower Rear Panel Alignment Install Rear Panel Latches Check upper and lower rear 10.1 Unlatch the upper rear panel from the upper frame panel alignment at these corners and allow it to hang down, then move the rear seat back to its rear position.
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INSTALLATION STEP 11: Fender Alignment 11.1 Ensure the lower rear panel is centered under the upper rear panel. If necessary, loosen the latches at the top of the lower rear panel and shift the lower rear panel left or right. 11.2 Loosen the (2) 5/16”...
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INSTALLATION STEP 13: Rear Door Adjustment 13.1 Tighten the rear door hinges enough to remove slack yet still allow the door to hinge bolts to slide within the slots of the hinges. Shift the door to align the top of the door roughly parallel door to the top of the rear side header.
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INSTALLATION STEP 14: Front Door Lower Hinge Mounts 15.1 Remove the two plugs from each side of the dashboard, just behind the front fenders (see Figure 15.1). 15.2 Secure the hinge mounts to the vehicle with two M8 button head bolts and washers. Run a long straight edge along the pins of the lower hinge mount and the windshield frame to pre-align the axes of the pins and tighten the bolts snug but do not apply final torque.
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INSTALLATION STEP 17: Front Side Headers to Windshield 17.1 Press the front of the header against the top and side of the windshield frame and drill a 11/32” hole through the windshield, using the hole in the header as a guide. (see Figure 17.1). CAUTION: Drilling into the windshield should only be done after all adjustments and fit of the roof is complete.
TROUBLESHOOTING FRONT DOOR TROUBLESHOOTING Condition Possible Solution • • Door latch and striker pin don’t line up vertically. Loosen striker pin and move up or down. • Use (2) 3/4” wrenches to adjust striker pin. • Door latch and striker pin don’t line up horizontally. •...
SERVICE PARTS BREAKDOWN KUBOTA RTV X1140 CAB ENCLOSURE ITEM #: PART NUMBER: CODE NUMBER: QTY/KIT: DESCRIPTION: 77700-06980A KX40-08AL B-PILLAR, LEFT, RTV X1140 77700-06981A KX40-08AR B-PILLAR, RIGHT, RTV X1140 77700-06976 KX40-09L PANEL, LEFT FENDER, RTV X1140 77700-06978 KX40-09R PANEL, RIGHT FENDER, RTV X1140...
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SERVICE PARTS BREAKDOWN KUBOTA RTV X1140 CAB ENCLOSURE ITEM #: PART NUMBER: CODE NUMBER: QTY/KIT: DESCRIPTION: 77700-06990 KX40-14L HEADER, LEFTFRONT SIDE, RTV X1140 77700-06991 KX40-14R HEADER, RIGHT FRONT SIDE , RTV X1140 77700-06988 KX40-12L HEADER, LEFT REAR SIDE, RTV X1140...
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SERVICE PARTS BREAKDOWN KUBOTA RTV X1140 CAB ENCLOSURE ITEM #: PART NUMBER: CODE NUMBER: QTY/KIT: DESCRIPTION: 77700-06974 KX40-06 PANEL, LOWER REAR, RTV X1140 77700-06975 PC-KX400601 WINDOW, LOWER REAR PANEL, RTV X1140 77700-07207 KX40-13L MOUNT, LEFT LOWER REAR PANEL, RTV X1140...
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SERVICE PARTS BREAKDOWN KUBOTA RTV X1140 CAB ENCLOSURE ITEM #: PART NUMBER: CODE NUMBER: QTY/KIT: DESCRIPTION: 77700-05230 KX9AS-07LB BLACK HARD SIDED DOOR, FRONT LEFT 77700-05232 KX9AS-07RB BLACK HARD SIDED DOOR, FRONT RIGHT 77700-05234 KX9DHT-L DOOR HINGE, TOP LEFT 77700-05235 KX9DHB-L...
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SERVICE PARTS BREAKDOWN KUBOTA RTV X1140 CAB ENCLOSURE ITEM #: PART NUMBER: CODE NUMBER: QTY/KIT: DESCRIPTION: 77700-06992 KX40-07L COMP DOOR, REAR, LEFT, RTV X1140 77700-06997 KX40-07R COMP DOOR, REAR, RIGHT, RTV X1140 77700-06993 WA-KX400702-L HINGE, REAR DOOR, UPPER LEFT, RTV X1140...
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BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.
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