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Liebert® APM2 User Manual 30 to 120 kVA Modular UPS...
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The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use, or disclosure of it without the written permission of Vertiv is strictly prohibited.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual TABLE OF CONTENTS 1 Important Safety Instructions 1.1 Product Safety 1.2 Disclaimer 1.3 Safety Precautions 2 Overview 2.1 Features 2.2 Design Concept 2.2.1 System design 2.2.2 Bypass 2.2.3 System control principle 2.2.4 UPS power supply switch configuration...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.1.3 Recommended CSA of UPS cable 4.1.4 Selection of UPS I/O switch 4.1.5 Distance between the UPS connection point and floor 4.1.6 General information 4.1.7 Power cable connecting terminal 4.1.8 Protective ground...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 6 Single UPS Operation 6.1 Introduction 6.1.1 Precautions 6.1.2 Power switch 6.2 UPS Startup Procedures 6.2.1 Startup procedures in normal mode 6.2.2 Startup procedures in ECO mode 6.2.3 Startup procedures in battery mode (battery cold start) 6.3 Procedures for Transfer Between Operation Modes...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 7.9.3 Number of batteries 7.10 Battery Protection 7.11 Battery Installation and Connection 7.12 Design of Battery Room 7.13 Common Battery String 7.14 External BCB Cabinet (Optional 1) 7.15 BCB Box (Optional 2) 7.16 Battery Ground Fault Detector (Optional)
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 9.2.7 IS-Relay card 9.2.8 UF-RS-485 card 9.2.9 BCB cabinet 9.2.10 Parallel cable 9.2.11 LBS cable 9.2.12 Shorting copper bar kit 9.2.13 LBS adapter 10 Communication 10.1 SNMP Protocol Communication 10.2 Modbus Protocol Communication...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 1 Important Safety Instructions This manual contains information about the installation and operation of the Vertiv™ Liebert® APM2 30 to 120 kVA UPS single module and parallel system. A Vertiv authorized engineer must install and commission the UPS. Failure to do so can cause product malfunction or personal safety risk.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 1.3 Safety Precautions Always observe the following safety symbols. WARNING! Used to alert the user to the risk of death or severe injury should the unit be used improperly.
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WARNING! Select an appropriate MCCB to protect against short circuit and overload for the battery. It is recommended to use the Vertiv BCB box to provide a better solution. WARNING! The power cables must be routed in the metal cable trough in order to avoid cable damage and reduce the electromagnetic radiation.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual NOTE: The UPS meets the standard requirement of short time withstand current (Icw) of 10 kA. The specified upstream fuses are required to obtain the conditional short circuit current rating, Icc at 65 kA symmetrical rms. It is recommended to select the fuses in compliance with voltage of 690 V, current of 1500 A and breaking of 200 kA.
This chapter describes the features, design concept, parallel system, operation mode, battery management and battery protection of the Vertiv™ Liebert® APM2 30 to 120 kVA UPS. According to the model type, there are models with built-in battery modules and models without built-in battery modules. According to the battery type, there are models with built-in lithium battery modules and models with built-in lead-acid modules.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 2.1 Block Diagram for Working Principle of UPS Single Module of Without Switch Item Description Item Description Input Inverter Output Automatic inverter switch Bypass input UPS output Static switch...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 2.2 Block Diagram for Working Principle of UPS Single Module of with Single Switch Item Description Item Description Input Rectifier Output Inverter Bypass input Automatic inverter switch Maintenance bypass switch...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 2.3 Block Diagram for Working Principle of UPS Single Module of with Four Switches Item Description Item Description Input Rectifier input switch Output Rectifier Bypass input Inverter Maintenance bypass switch...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 2.2.2 Bypass Through the intelligent control of the Static Switch module as shown in (Figure 2.1 on page 6, Figure 2.2 on page 7, and Figure 2.3 on the previous page). containing the controllable electronic switch, the loads can be supplied by the inverter or the bypass.
For single module system, In case of inverter failure and output fuse blowout, the load will automatically transfer to the bypass, and the output power supply will not be interrupted. In this situation, contact the local Vertiv technical support. For parallel system, In the event of a fault in a UPS module, it will automatically exit from the parallel system. If the system is still capable of providing the required load, the remaining modules will continue to supply the load with no interruption.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual The block diagram of the UPS module are shown in Figure 2.4 below, Figure 2.5 on the next page and Figure 2.6 on page 13. The UPS has split bypass configuration (the bypass adopts independent mains input) and common input configuration. In split bypass configuration, the static bypass and maintenance bypass share the same independent bypass power supply.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 2.5 UPS Power Supply Switch Configuration Single Switch Item Description Item Description Bypass input Inverter Maintenance bypass switch Q3 Automatic Inverter switch Static switch Battery charger/discharger UPS output...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 2.3 Parallel System Up to 4 UPS units can be parallelly connected to form a parallel system to increase the system capacity and reliability. The load is equally shared between the paralleled UPS modules.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 2.7 Schematic Diagram of Normal Mode Item Description Item Description Mains input Output switch Rectifier input switch UPS output Rectifier Battery Inverter Battery charger/discharger Automatic inverter switch Battery mode As shown in Figure 2.8 below, the operation mode in which the battery provides backup power supply to the loads through...
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EOD voltage, if the mains is recovered, the UPS will restart automatically after a certain time of delay. NOTE: These two functions must be set by a Vertiv authorized service engineer. Automatic restart helps to delay the shutdown process and the UPS will charge the battery to protect against the power OFF risk of the load device caused by mains power failure.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Maintenance mode As shown in Figure 2.10 below, if the UPS maintenance or service is required, use the manual maintenance bypass switch to transfer the load to maintenance bypass, with no interruption in power to the load. This maintenance bypass switch is fitted in all UPS modules and rated for full load of a single module.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Item Description Item Description Bypass input Inverter Bypass input switch Automatic inverter switch Static switch Output switch Mains input UPS output Rectifier input switch Battery Rectifier Battery charger/discharger NOTE: If ECO mode is required, adjust the parameters through the touch screen.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 3 Mechanical Installation This chapter provides brief instructions for mechanical installation of the Vertiv™ Liebert® APM2 UPS, including environmental requirements, mechanical requirements, and mechanical considerations that must be considered when planning the positioning and the cabling of the UPS equipment.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 3.1 Moving the Cabinet (Cabinet Front) 3.3 Tools WARNING! Risk of electric shock and hazardous voltage. Can cause personal injury or death. The Installation tools under live operation must be insulated. The tools listed in Table 3.1 below...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 2. Remove the bottom ratguards, see Figure 3.3 below. Figure 3.3 Removing Rat Guards Item Description Rat guard 3. Remove the fixing bolts at bottom of the cabinet as shown in Figure 3.4 below.
2. Visually inspect the UPS and battery for any sign of transportation damage or mishandling. Do not attempt to install the system, if damage is apparent. Report it to the carrier or Vertiv representative immediately. Unpack the UPS and battery under the guidance of authorized service engineer.
Ensure that the UPS weight is within the designated surface weight loading of any lifting equipment. See Table 12.3 on page 172 for weight of the UPS. The Vertiv™ Liebert® APM2 UPS cabinet can be moved by forklift or other similar lifting equipment. 3 Mechanical Installation...
Meanwhile, maintain at the back of the cabinet a clearance at least 200 mm to permit adequate circulation of air coming out of the UPS. 3.7.4 Cable access mode The Vertiv™ Liebert® APM2 UPS uses the bottom cable access method. Refer to Power cable connection steps on page 37 Signal cable connection steps on page 51 for more information.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 3.8 Installation Drawings Figure 3.5 Schematic Diagram of Installing 120 kVA UPS Item Description Item Description Bottom view Left side view Right side view Front view (door opened) Front view Top view NOTE: All dimensions are in mm.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 3.6 Layout of 120 kVA Modules Item Description Item Description Cabinet with built-in battery module Lead-acid battery module Control module Control module Power module Power module Bypass module...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4 Electrical Installation This chapter describes the electrical installation of the Vertiv™ Liebert® APM2 UPS. After completing the mechanical installation of the UPS, it is necessary to connect the power cable and signal cable of the UPS.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 4.1 Maximum Steady State AC and DC Currents Rated Current (A) Bus Stud Bolt/Nut Specification UPS Power Output/Bypass Current at Full Load 3 and 4 Battery Discharge Input, Battery,...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 4.4 Minimum Distance Between UPS Connection Point and Floor (continued) Minimum Distance ( mm) UPS Connection Point Without Switch Single Switch Four Switches Battery supply +/- 1743 1743...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Install suitable protective devices in the distribution line of the incoming mains supply, considering the power cable current carrying capacity, system overload capacity (see Table 12.6 on page 173 and Table 12.7 on page 174) and the short circuit capability of the upstream power distribution.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual External battery The battery switch box (mandatory) must be installed for protecting the external battery. The UPS consist of an optional battery switch box cabinet to provide overcurrent protection, short circuit protection and automatic tripping functions for the external battery.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Cabling method The UPS single switch, UPS no switch, and the UPS with four switches model supports bottom cable access. Figure 4.3 Power Cables Wiring Route of 120 kVA...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Connection of system input Common input configuration Connect the AC input cables to the bypass input terminals (bA-bB-bC) in the cabinet and tighten the connection. Connect the input neutral line to the neutral terminal N in the cabinet and tighten the connection.
4.2 Wiring of Signal Cable 4.2.1 Overview Based on the site’s specific requirements, the Vertiv™ Liebert® APM2 UPS can require auxiliary connection to manage the battery system (including the external battery switch) management, communicate with a personal computer, provide alarm signal to the external devices, for the remote emergency power off (REPO) or provide bypass back feed circuit breaker signal and parallel communication.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 4.5 Overview of Communication Ports Item Description Item Description X6 SW1 X7 J2: I/O dry contact ports X6 RS-485 X7 J3: Other programmable output dry contact port X6 REPO: REPO port...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 4.5 Description of Dry Contact Port J3 Name Meanings Name Meanings PARA_ +12 V BCB drive signal (12 V) Parallel CAN1 CAN_H BCB_ PARA_ BCB state signal (24 V, 10 mA)
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.3 Dry contact port X6 J22 The schematic diagram of dry contact port J22 is shown in Figure 4.7 below and described in Table 4.6 below. Figure 4.7 Dry Contact Port J22 Table 4.6 Description of Dry Contact Port J22...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.4 Output dry contact X7 J1 (option) The schematic diagram of output dry contact port J1 is shown in Figure 4.8 below and described in Table 4.7 below. The dry contact voltage is 24 VDC/250 VAC and the current is 5 A.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.5 Output dry contact X7 J2 (option) The schematic diagram of output dry contact port J2 is shown in Figure 4.9 below and described in Table 4.8 below. The input dry contacts of this series provide 24 V / 10 mA signals, and the output dry contacts are relay contacts that can accept 24 V / 500 mA signals.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.6 Output dry contact X7 J3 (option) The schematic diagram of output dry contact interface J3 is shown in Figure 4.10 below and described in Table 4.9 below. The input dry contacts of this series provide 24 V/10 mA signals, and the output dry contacts are relay contacts that can accept 24 V/500 mA signals.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 4.11 REPO Port Table 4.10 Description of REPO Port Name Meanings Name Meanings EPO activated when shorted EPO-NC EPO activated when opened to Pin 2 + 12 V...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 4.12 RS-485 Communication Port of X6 Board 4.2.9 Parallel and LBS communication ports See Figure 4.5 on page 42 for the positions of the parallel and LBS communication port.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.11 BMS module port Table 4.12 BMS Module Ports Port Function Communicate with the main control module. RJ-45 Communicate with the main control module. Complete battery module cascading. RS-485 RJ-45 Complete battery module cascading.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4.2.12 Signal cable connection steps NOTE: The power cables and signal cables should be routed respectively. The shielding coat of signal cable must be reliably earthed. Bottom cable access is available. See Figure 4.13 below for the cabling route and then connect signal cables to corresponding ports shown in Figure 4.5 on page 42.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 3. Push the modules into the cabinet along the guide grooves on the left and right sides of the cabinet (starting from the bottom layer of the cabinet, and assemble them upwards in sequence).
This simple, dynamic display speeds operator response to changing power input and demand. Most of the settings will depend on the UPS type and features. Other settings will be made during the UPS setup by Vertiv Tech service personnel.
Service: All functions of Administrator plus permission to alter system configuration, choose serial communication protocol, enable equalize battery charging and change Service PIN. PIN is required. Vertiv Liebert Tech Services provide PINs when setting up the UPS. These default PINs may be changed by those with Administrator or Service access.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual CAUTION: Risk of unauthorized changes to operational settings. Can cause equipment damage. The default PIN numbers should be changed immediately to prevent unauthorized personnel from changing UPS operation or even shutting down the UPS. The PINs for Operator and Administrator may be changed by logging in with either Administrator or Service level access.
Function Menu that is active (see Figure 5.4 on the facing page). The menus under Display Options on STATUS, for example, differ for each access level. Some information available through the Context Menu, is alarms and run hours, are available through other areas of the Vertiv™ Liebert® APM2 touchscreen control panel.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.4 Context Menus The menu will either show the data or expand the menu to show additional options. • Alarms: Date and time of occurrence, type of alarm, Event ID, component affected and description — see...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual • Formats: Drop down lists for date and time format and measurement system (metric or imperial). See Customizing the display on page 62. • Technical Support: Manufacturer's support: website, e-mail address, and telephone numbers.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Touching any of the detail icons will show additional data about that selection in the opposite pane. The data pane is closed by touching the Close radio button or by touching the same or another detail icon. The read only information is available to all access levels (see Figure 5.7 on the next page).
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.9 Unit Status Panel—Battery and Cabinet Details Graphic Display 5.3 Operation 5.3.1 Login to the Vertiv™ Liebert® APM2 touchscreen control panel The Liebert® APM2 touchscreen control panel is ON when the UPS has control power. It is inactive and appears dark, depending on its settings.
5.3.2 Customizing the display The Vertiv™ Liebert® APM2 touchscreen control panel’s default appearance is adequate for most installations, but the Status panels can be altered to show additional or different data. Layouts may be chosen by a user with Operator, Administrator, or Serivce access.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 6. Either accept the generated name (New View) or touch the view’s name to rename it using the on screen. keyboard (maximum length is 14 characters). Touch the Enter key on the on screen keyboard after entering the new name.
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Using the Edit Icon to Customize Layout The Vertiv™ Liebert® APM2 touchscreen control panel layout can also be changed with the Edit icons on the screen for a user logged in as Operator, Administrator or Service. The Edit icon can be used to add or remove panels, resize panels, rearrange panels and change monitored parameters.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 3. To change the UNIT STATUS data displayed in panel: a. Touch the Edit icon on the UNIT STATUS panel and hold it until the Change Content button and X’s appear beside the parameters.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.14 Resize or Remove a Panel Edit UNIT STATUS Panel with the Edit Icon The UNIT STATUS panel may be changed to add or remove data. The panel has four default parameters. Any or all can be deleted or replaced with the Editing icon.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.15 Edit UNIT STATUS Panel 5.3.3 Operator controls The Operator login enables control of UPS functions: • Silence (Alarm) • Inverter On • Inverter Off • Reset Fault •...
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UPS is prepared for the inverter to start. When the operator access is shown, commands are the same for all access levels. The Vertiv™ Liebert® APM2 touchscreen control panel displays a message asking for confirmation. Click OK to confirm, see Figure 5.17 on the next page. The control then displays a progress window while the inverter starts.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.17 Inverter On Screen Inverter off The Inverter Off menu item is available whenever the UPS has input power and the inverter is Off. Before executing the command, verify that the UPS and connected load are prepared for the inverter to be shutdown. Click Off to turn the inverter Off.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.19 Reset Fault Screen Suspended Time Remaining The Suspended Time Remaining box is not configurable. It is the time remaining when energy savings mode is suspended. It is active when energy saving mode has been going active and inactive too much and the system will suspend its activation for a period.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Energy Saving Mode Activation NOTE: Read this manual carefully before activating Energy Saving Mode. An Operator can only enable or disable Energy Saving Mode. The available modes vary according to the UPS type and system configuration. The types available must be set up by either Administrator or Service personnel.
Figure 5.23 Energy Saving Mode Activation 5.4 Viewing UPS Status The Vertiv™ Liebert® APM2 Touchscreen display reports UPS status in multiple ways. The graphic views and text views will show the same readings. Alarms and certain events will trigger audible alarms and the LED on the bezel, the light bar and the status header will change color.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.24 Default Status Gauge View To change the values shown on the Status Gauge: Log in with either Administrator or Service access. 2. Touch the SETUP menu icon.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.28 Status Gauge Setting Options_3 5.4.2 Viewing UPS data with the status panel More detailed information about the UPS status is readily available through the Status panel. Touching a component in the graphic screen display brings up data about the component on another pane.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 5.36 Unit Status—Single System Details 5.4.3 Logs alarms and events The Context Menu, when opened from the Status pane, permits viewing logs of alarms and events that have occurred on the UPS.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 5.5 Viewing UPS Component Status The graphic screen permits viewing details about the main components installed and configured in the UPS. The data list opens on the opposite side of the screen and, for most parameters, expands to show all details for the component touched.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 5.6 Status Bar Component The status bar indicates UPS status by: • Scrolling messages to inform viewers. See Table 5.1 below. • Changing color. Color indicators are green for normal, yellow for warning, and red for alarm.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.2 Warning Status Messages Message 1 Message 2 Message 3 Definition This system is in warning operating mode, supplied by Load on inverter Output overload the inverter, and the system is in overload. This means the system will go off inverter at some point.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.2 Warning Status Messages (continued) Message 1 Message 2 Message 3 Definition This system is in warning operating mode, supplied by the bypass, running in a system test mode, and has an...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.3 Critical Status Messages (continued) Message 1 Message 2 Message 3 Definition the system. This system is in critical operating mode, supplied by the bypass. The system is running on bypass, with an...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 5.7 Alarm List Table 5.4 below provides the complete list of UPS alarm messages that display either on the Event menu or on the Records menu. Table 5.4 Alarm List...
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation Bypass Phase Reversed The phase rotation of the bypass voltage is reversed. Bypass Out of Sync The bypass voltage and frequency are not within the set tracking range.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation Balance Circuit Overcurrent Balance circuit current exceeds wave by wave current limit. Charger Shutdown Dry contact signal, the dry contact gives the charger shutdown command, and the charger will shutdown.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation Manual Battery Test User initiates battery maintenance discharge test (20% capacity discharge). Rectifier DSP Update Upgrading rectifier DSP software. Inverter DSP Update Inverter DSP software is being upgraded.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation QOP Open External maintenance isolation circuit breaker disconnected. Maint. Switch Closed Maintenance switch closed. QBP Closed External maintenance circuit breaker closed. Output Switch Open Output switch open.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation Intell. ECO Mode Enabled The machine is configured in smart ECO mode. Intell. ECO Mode Active The machine works in intelligent ECO mode.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 5.4 Alarm List (continued) Alarm Explanation Bypass Fan Life Pre warning The bypass fan life is about to expire, according to the bus life reminder set on the UPS panel.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 6 Single UPS Operation This chapter briefly describes the operating precautions and routine operations for the Vertiv™ Liebert® APM2 UPS single module. For the operating precautions and routine operating methods of UPS parallel system, refer to...
Description 6.2 UPS Startup Procedures The Vertiv™ Liebert® APM2 UPS must be completely installed and commissioned before startup by an authorized engineer. The external power supply switch must be closed. After these conditions are met, the UPS can be started.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual WARNING! In parallel UPS configuration, all operations related to disconnecting or connecting of the maintenance bypass switch must be executed within three seconds to avoid overload situations and damage to the maintenance bypass switch.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual There will be the property status of each switch in the machine information, select the corresponding opening and closing status according to the situation, after confirming all the switch attributes, click Next, Figure 6.5 below will appear.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.6 System Settings Interface After setting the corresponding time, click Next, Figure 6.7 below will appear. Figure 6.7 System Display Interface Click Save, Figure 6.8 on the facing page will appear.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.8 Serial Port Setting Interface After setting desired items, click Next, Figure 6.9 below will appear. Figure 6.9 Network Setting Interface Click Done. About 25 seconds later, click the LOG IN to enter the system by inputting correct password.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.10 Inputting Password 5. When the rectifier start process is finished, close the battery circuit breaker. The system run in Bypass mode. See Power flow shown in Figure 6.11 on the facing page. Click the On key (Refer to Operator Controls shown in Navigating through the Vertiv™...
Now the system is powered on, and the startup screen activates. 3. If ECO mode is necessary, contact a Vertiv service engineer to activate it through the software setting. If you wish to activate it by yourself, you can enable it through the Energy Saving Mode Activation on the Touchscreen. For...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.14 Setting ECO Mode 7. When the rectifier is started, start the system according to Startup Procedures in Normal Mode (UPS Startup Procedures on page 102). After the inverter runs normally, if the bypass voltage is within the range of ECO power supply, then the system works in ECO mode;...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.15 Battery Cold Start Button Item Description Battery cold start button 6.3 Procedures for Transfer Between Operation Modes 6.3.1 Transfer from normal mode to battery mode Open the external power switch to isolate the mains power and initiate the UPS on battery mode. To transfer the UPS back to normal mode, close the external power switch to reconnect the mains power to the UPS.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.16 Transfer UPS to Bypass Mode NOTE: In bypass mode, the load is directly supplied by the mains power instead of the pure AC power from the inverter.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.17 Transfer UPS to Normal Mode 6.3.4 Transfer from normal mode to maintenance mode The following procedures will transfer the UPS from inverter output mode to the maintenance bypass mode.
Periodical self-test is to test the battery activity. The periodical self-test is regular and the self-test period can be configured via the Vertiv setting software. During the periodical self-test, if the battery maintenance requirement is met, the system generates audible/visual alarm and corresponding records. The periodical self-test does not update the battery curve table.
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How to do a test Manual maintenance self-test: Via the Touchscreen. 2. Periodical self-test: A self-test period can be configured via the Vertiv setting software. The range of battery self-test period is 30 days to 360 days. The default is 60 days.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 6.18 Battery Management Interface 5. Respectively click Automatic Battery Test, Manual Battery Test, Calibrated Battery Test, and Battery Equalize, then you can execute corresponding settings and operation. 6.5 UPS Shutdown Procedures 6.5.1 Procedures to completely power down the UPS...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual IMPORTANT! Wait 10 minutes for the internal DC bus capacitance discharging. Then the UPS is completely shuts down. WARNING! Hazardous battery voltage. The battery terminals still have hazardous voltage after the UPS is completely shutdown.
During the automatic recovery delay, the UPS will charge its batteries to provide a safety margin for equipment shutdown if input power fails again. NOTE: During the automatic restart process, manual startup is disabled. Automatic restart must be set by Vertiv's authorized service engineer through Vertiv setting software.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 6.10 Changing Current Date and Time To change the system date and time, follow the below procedure: Activate the system and log in to the system. 2. Click the icon 3.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 6.11 Control Password To change password, carry out the following procedures: Activate the system and log in to the system 2. Enter Setup level. 3. Click the icon 4. Enter the pin in the field under Value and next to the Operator PIN. See Figure 6.21 below.
Charge Protect Time Limit', the charger will be forcibly transferred to float charge for protecting the battery. 5. Float charge temperature compensation (optional) This function must be used together with the battery temperature detection device. The Vertiv battery temperature sensor is a standard option for your selection.
9. Maximum boost charge protection time To protect against the battery overcharge damage caused by long time boost charge, a protect time setting is essential. The limit of time setting must be configured by service engineer through the Vertiv software setting. 7.1.2 Advanced function Three different battery tests are available: •...
(which charges the battery) will be reduced correspondingly to provide optimal charging voltage for the battery, thus prolonging the battery service life. This function must be used together with the Vertiv battery temperature detection device (a standard option). 7.2 Battery Protection WARNING! The user must select an appropriate MCCB to protect against short circuit and overload for the battery.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual If multiple sets of batteries are connected in parallel to increase battery backup time, a cutting device must be provided so that maintenance operations on one battery set will not affect the normal operation of the remaining battery sets.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 7.5 Battery Cold Start APM2 supports battery mode start function. If batteries are available without AC power, the UPS can start from batteries. Users can press and hold the red button on the front panel of the power module for at least two seconds, and the LCD will display the startup screen.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.2 Improper Connection Mode Too large or too small torque may cause poor connection of the terminal. Under certain conditions, the terminal may have arcing or heat accumulation, which finally will cause fire.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.4 After a Week of Normal Charge/Discharge Experiment c. The battery is very heavy. Use proper method to move and lift the battery, so as to prevent any damage to human being or the battery terminal.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 7.7 UPS Battery The UPS generally adopts valve regulated battery. Valve regulated means the sealed type or maintenance free. The valve regulated battery is not completely sealed, when it is over charged, there is gas escape. The volume of the gas escape is less than with a water injection battery.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual - The gas evolving current density under battery float charging or boost charge conditions, the unit is mA/Ah =1, under the float charging condition of 2.27 V/cell =8, under the boost charge condition of 2.35 V/cell...
IMPORTANT! Users must choose appropriate switching devices to protect the battery from short circuit and overload. It is recommended to use the Vertiv BCB to provide better battery protection. The battery is connected to the UPS through the BCB. The BCB is manually closed and has the electronic tripping device controlled by the UPS control circuit.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 7.12 Design of Battery Room Pay attention to the below items while designing the battery room. Figure 7.5 Design of Battery Room Item Description Layout of cells The battery should not get in contact with 2 naked live parts with the potential difference over 150 V at the same time. If it is unavoidable, insulated terminal shield and insulated cable must be used for the connection.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.6 Connection of Common Battery String Item Description Item Description BCB box Battery Battery System Junction box 7.14 External BCB Cabinet (Optional 1) If users wish to choose a battery system with a long backup time, they can choose an external battery cabinet, which can carry more battery modules.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Besides the local regulations, to enable routine operation of switches in the BCB cabinet within the BCB cabinet, it is recommended that clearance around the front of the UPS should be larger than 1200 mm and enough to enable free passage of personnel with the door fully open.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.8 Dimensions of BCB Cabinet 7.15 BCB Box (Optional 2) The UPS provides a BCB box as an option, which contains a battery switch and a battery switch control board to protect the battery from over-discharge and over-current.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual The BCB box should be installed close as possible to the battery. It can be installed on a wall or a horizontal surface through the installation holes shown in Figure 7.9 below.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.10 Internal Structure of BCB Box Item Description Item Description Battery ground fault detector Bottom entry hole Battery terminal (-) Bottom plate Battery terminal (+) PCB board of battery ground fault detector...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.11 Connection Diagram of BCB Box 7.16 Battery Ground Fault Detector (Optional) Vertiv provides an optional battery ground fault detector. It includes a mutual inductor and a PCB, that is installed in the BCB cabinet. •...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 7.12 Connection of Battery Ground Fault Detector 7.17 BCB Reference Current and Connection Table 7.5 below provides recommended BCB rated current and battery maximum discharge current at full load. Refer to Table 3B in IEC60950-1, and select appropriate cable CSA according to local electrical codes and standards.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Table 7.5 BCB Rated Current and Battery Maximum Discharge Current at Full Load (Recommended) (continued) UPS Rated Power (kVA) Items Unit Rated battery discharge current at full load Reference rated current of BCB...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Item Description 7.18 Battery Maintenance For the battery maintenance and maintenance precautions, refer to IEEE-Std-1188-2005 and the relevant manuals provided by the battery manufacturer. Important maintenance steps to be followed: Periodically check and tighten screws at the battery connection points.
Ensure that the selections of the parallel cables are correct, and that the modules are of the same rating, model, and with the same software and hardware release. IMPORTANT! Vertiv service personnel must configure each module separately using Vertiv setting software to achieve coordinated operation of the modules in the parallel system.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 8.1 Schematic of Typical Parallel System with Common Input, Separate Batteries and Output Item Description Item Description Input power supply Inverter External bypass switch Mains input L1, L2, L3, N...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 8.2.3 External protective device WARNING! High earth leakage current. Earth connection is essential before connecting the input supply (including both mains supply and battery). The equipment must be earthed in accordance with the local electrical regulations.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual NOTE: The external EPO device is consists of another control system which can disconnect UPS mains supply or bypass input. Pins 1 and 2 of the normally closed EPO port on the integrated control module is linked in factory.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Confirm that the total external maintenance bypass switches are disconnected. 2. Open the front door of each UPS in turn. 3. Ensure that the internal maintenance bypass switch Q3 is disconnected.
8.3.4 Procedures for inserting one isolated UPS module in parallel system IMPORTANT! These procedures must only be carried out by service personnel of Vertiv or under their guidance. The following procedures are used to reintegrate a UPS module that has been previously isolated from the parallel system: Confirm that the I/O cable, battery cable and parallel cable of the single module are correctly connected.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 4. When the single module starts, close the BCB and then manually turn on the inverter. Wait for few seconds after starting the inverter the UPS system, it connects with existing systems for parallel operation automatically.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 8.5 LBS System (Parallel System) Item Description Item Description Rectifier Bypass UPS1 Parallel cable UPS4 To load NOTE: Q1, Q2, and Q5 are optional while Q3 is standard.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 8.4.4 LBS cable For 120 kVA dual bus system, connect the optional LBS cables (10 m, 15 m, 20 m) between the LBS ports or PARA2 and LBS port of the two UPS systems.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 9 Vertiv™ Liebert® APM2 Option Configurations This chapter provides the information about available options for Liebert® APM2 UPS. 9.1 Options List Table 9.1 Options List Option Name Remark Battery temperature sensor kit...
6. Route the power cables and other cables separately to avoid the EMI generation from the cables. 9.2.2 Battery ground fault kit Vertiv™ Liebert® APM2 UPS has an optional battery ground fault detector kit, it helps to detect and remove battery ground fault to ensure reliable system operation.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Without switch, single switch: two seismic anchors, eight M8 × 25 tapping screws, six M12 expansion bolts. Four switches: four seismic anchors, 16 M8 × 25 tapping screws, 12 M12 expansion bolts.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 9.2 Installing Seismic Anchor (Front Installation) Item Description Quantity M8 x 25 tapping screws 4 PCS M12 expansion bolts 3 PCS 9.2.4 IS-UNITY-DP card IMPORTANT! It is recommended to use the shielded cables to enhance the Electromagnetic Compatibility (EMC).
The SIC card shown in Figure 9.5 on the next page is a network management card. It enables the network communication capability for the Vertiv™ Liebert® APM2 UPS. It can also support IRM series sensor to monitor the environment. When the intelligent equipment generates an alarm, the SIC card can notify the user by recording the log, sending trap information, and sending an e-mail.
9.2.7 IS-Relay card Vertiv™ Liebert® APM2 UPS has an optional IS-Relay card to use the dry contact signal to monitor the UPS functionalities. The functions of the IS-Relay card are listed in Table 9.3 on the facing page. See Figure 9.6 on the facing page.
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Closed if On Bypass Common-On Bypass For more information of the IS-Relay card, refer to the Vertiv™ Liebert® IntelliSlot™IS-Relay Card User Manual in accessory. The installation method of the IS-Relay card is the same as that of the SIC card described in SIC card on page 159.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 9.2.8 UF-RS-485 card The UF-RS-485 card converts RS-232 signal to RS-485 signal to ensure UPS networking and communication. It is to be installed in an Intellislot port of the UPS. See Table 9.1 on page 155.
The LBS adapter (see Figure 9.8 on the next page) is designed to extend the LBS function up to 150 m between the 2 UPS units or systems of a dual bus system, and it also enables an Vertiv™ Liebert® APM2 UPS to synchronize with other UPS models.
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Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 9.8 LBS Adapter Item Description Item Description Power Port COM2 LED1 Green LED COM1 Switch Yellow LED For details about how to install and connect cables, see Dual Bus UPS LBSTM Expander/Adapter Installation Manual.
Velocity protocol communication 10.1 SNMP Protocol Communication Vertiv's UNITY or SIC network management cards make the UPS an IOT device. These cards support SNMP protocol that helps to monitor the UPS through network. IRM series sensor can also be connected to these cards to provide environmental monitoring function. When the intelligent equipment generates an alarm, the UNITY card and SIC card can notify the user by recording the log, sending trap information, and trigger e-mails.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 10.3.1 Communication through IS-Relay card The UPS provides an IS-Relay card user to use dry contact signals to monitor the UPS. For the installation and use of the IS- Relay card, refer to Vertiv™...
11.2 Service Procedures of Power Module and Bypass Power Module NOTE: Only Vertiv service engineers must execute the servicing of the power modules and bypass power modules. Remove the power modules and bypass power module from top to bottom, to prevent cabinet toppling due to high gravity center.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 11.2.1 Service procedures of power module Place the ready switch on the front panel of the power module to unready state, the green indicator beside the ready switch should be off and the red indicator is on.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Service procedures for single UPS in normal mode: Place the ready switch on the front panel of the power module to unready state. this will turn the red indicator beside the ready switch ON.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Figure 11.1 Replacing Air Filter Item Description Air filter 11.4 Maintenance of UPS and Options UPS and the options need common maintenance: Keep good maintenance record. Keeping good maintenance record facilitates failure treatment.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 12 Specifications This chapter includes all the required UPS specifications. 12.1 Conformance and Standards The UPS is designed to comply with the European and international standards listed in Table 12.1 below.
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 12.3 Frame 1 Mechanical Characteristics Table 12.3 Mechanical Characteristics Rated Power (kVA) Item Unit Without Switch Single Switch Four Switches Packing excluded 602.4/930.5/2002.7 602.4/930.5/2002.7 602.4/930.5/2002.7 Dimensions (W × D × H)
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual 12.5 Electrical Characteristics (Battery Bus) Table 12.5 Battery Rated Power (kVA) Item Unit Maximum charging current 35*4 30 to 44 (12 VDC), standard built-in 32-block Quantity of lead-acid cells (nominal)
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Appendices Appendix A: Technical Support and Contacts A.1 Technical Support/Service in the United States Vertiv Group Corporation 24x7 dispatch of technicians for all products. 1-800-543-2378 Liebert® Thermal Management Products 1-800-543-2378 Liebert®...
Vertiv™ Liebert® APM2 30 to 120 kVA Modular UPS User Manual Appendix B: Glossary Term Definition Alternating current Battery circuit breaker Cross sectional area Direct current External interface board Electromagnetic compatibility Electromagnetic interference End of discharge Emergency power off Input/output...
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