The GEA Control Top T.VIS M-15 flashes red when communication is not possible. This means the module is not able to establish a connection, which prevents calibration.

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Summary of Contents for GEA Control Top T.VIS M-15

Page 1 Operating Instructions ® Control Top T.VIS M-15 Edition 2017-10-16 English...
Page 2 This document is protected by copyright. All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. ®...
Page 3: Table Of Contents
Table of Contents Notes for the Reader ............................6 Binding Character of These Operating Instructions ..................6 Notes on the Illustrations ..........................6 Symbols and Highlighting ..........................7 Abbreviations and Terms ..........................8 Safety ................................10 Safety Note ..............................10 Operator's Duties ............................
Page 4 Connection ..............................29 Establishing Hose Connections ........................29 Pneumatic Connections ..........................29 • Control Top without or with 1 Solenoid Valve ..................... 29 • Control Top with 2 Solenoid Valves ......................30 • Control Top with 3 Solenoid Valves ......................31 Electrical Connections .............................
Page 5 Malfunctions ..............................85 Maintenance ..............................86 Inspections ..............................86 Cleaning ................................. 87 Removing the Control Top from the Valve ..................... 87 Dismantling the Control Top into its Components ..................88 • Variants of the Control Top ........................88 • Removing the Cap ............................89 •...
Page 6: Notes For The Reader
Notes for the Reader Notes on the Illustrations Notes for the Reader The present Operating Instructions are part of the user information for the control top. The Operating Instructions contain all the information you need to transport, install, commission, operate and carry out maintenance for the control top. Binding Character of These Operating Instructions These Operating Instructions contain the manufacturer's instructions for the operator of the control top and for all persons who work on or use the control top regarding the...
Page 7: Symbols And Highlighting
Notes for the Reader Symbols and Highlighting Symbols and Highlighting In these Operating Instructions, important information is highlighted by symbols or special formatting. The following examples illustrate the most important types of high- lighting. DANGER Warning: Fatal Injuries. Failure to observe the warning can result in serious damage to health, or even death. ...
Page 8: Abbreviations And Terms
Notes for the Reader Abbreviations and Terms NOTE Further useful information. Abbreviations and Terms Abbreviation Explanation Output approx. approximately °C Unit of measurement of temperature [degree Celsius] CAN_H Communication DeviceNet CAN_L Communication DeviceNet Canadian Standards Association Communication German standard issued by DIN (Deutsches Institut für Normung e.V., German Institute for Standardization) European Standard Input...
Page 9 Notes for the Reader Abbreviations and Terms Abbreviation Explanation Current sourcing, positive logic Prox. Proximity switch SET-UP Self-learning installation During commissioning and maintenance, the SET-UP procedure carries out all the necessary settings for the generation of messages. Programmable Logic Controller Indicates the size of spanners [width across flats] T.VIS Tuchenhagen Valve Information System...
Page 10: Safety
Safety Operator's Duties Safety Safety Note The control top is operationally reliable. It was built according to state-of-the-art stand- ards. Nevertheless, the control top can pose dangers, especially if • the control top is not used in accordance with its intended use, •...
Page 11: Qualification Of Staff
Safety Qualification of Staff The operator's duty of care includes planning the necessary safety measures and moni- toring that these measures are observed. The following principles apply: • Only allow qualified staff to work on the control top. • The operator must authorize the staff to carry out the relevant tasks. •...
Page 12: Supplementary Regulations
Safety Supplementary Regulations Each member of staff must meet the following requirements to be allowed to work on the control top: • Personal qualification for the relevant task. • Sufficient professional qualification for the relevant task. • Instructed with regard to the function of the control top. •...
Page 13: Instructions For The Safe Operation
Safety Instructions for the Safe Operation Instructions for the Safe Operation Dangerous situations during the operation can be avoided by safety-conscious and proactive behaviour of the staff. General Principles To ensure the safe operation of the control top the following principles apply: •...
Page 14: Commissioning/Setup Mode
Safety Instructions for the Safe Operation Commissioning/Setup Mode For commissioning, the following principles apply: • Take protective measures against dangerous contact voltages in accordance with pertinent regulations. • The control top must be completely assembled and correctly adjusted. All screw connections must be securely tightened.
Page 15: Shutting Down
Safety Instructions for the Safe Operation Shutting Down For shutting down, the following principles apply: • Switch off the compressed air. • Switch off the control top via the main switch. • Padlock the main switch (if fitted) in the off position to prevent it from being switched back on.
Page 16: Disassembly
Safety Instructions for the Safe Operation Disassembly For disassembly, the following principles apply: • Only allow qualified staff to disassemble the control top. • Before starting disassembly, the control top must be switched off and secured against being switched back on. Work may only be started once any residual energy has been discharged.
Page 17: Signage
Safety Residual Risk Signage Dangerous points on the control top are indicated by warning signs, prohibition signs and mandatory signs. The signs and notes on the control top must always be legible. Any illegible signs must be replaced immediately. Signs on the Control Top Sign Meaning General hazard warning...
Page 18: Residual Dangers
Safety Residual Risk Residual Dangers Dangerous situations can be avoided by safety-conscious and proactive behaviour of the staff and by wearing personal protective equipment. Residual dangers on the control top and measures Danger Cause Measure Danger to life Inadvertent switch-on of the Effectively disconnect all components, effec- control top tively prevent switch-on.
Page 19: Transport And Storage
Transport and Storage Storage Transport and Storage Scope of Supply On receipt of the control top check whether • the details on the type plate correspond to the data in the order and delivery docu- ments, • the equipment is complete and all components are in good order. Transport For transport, the following principles apply: •...
Page 20: Intended Purpose
Intended Purpose Requirements for the Operation Intended Purpose Designated Use The T.VIS M-15 control top can be used for the pneumatic and electrical connection of all Tuchenhagen process valves with VARIVENT adaptation. Using the device for any other purpose is considered contrary to its designated use. The T.VIS M-15 control top is available as •...
Page 21: Improper Operating Conditions
EC Machinery Direc- tive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be fitted. This ensures the reliable and economical operation of the control top.
Page 22: Ip Protection Classes
Intended Purpose IP Protection Classes IP Protection Classes The control top T.VIS M-15 in its standard version fulfils the demands of protection class IP66 (DIN EN 60529). Models in protection classes IP67 or IP69k (both DIN EN 60529) are also available.
Page 23: Design And Function
Design and Function Design Design and Function Design Designation Switch bar Base Filter Screw-in plug connection Pneumatic block Clamp connection Sound absorber 21.1 Throttle, optional Cable gland 24.4 Terminal box, AS interface...
Page 24 Design and Function Design Key (Cont.) Designation Sound absorber 26.1 Non-return valve (cannot be replaced) Interface module (including 2 sensors) Adapter module Cable gland for external proximity switch Solenoid valves Logic element NOT, optional Control plate/blind plate External proximity switch, optional The T.VIS M-15 control top consists of: •...
Page 25 Observe the requirements of DIN EN 61340-5-1 and 5-2 to minimize or prevent the possibility of damage resulting from sudden electrostatic discharge. • Also take care not to touch electronic components when supply voltage is present. • Use ESD-compliant packaging when returning electronic components. (Contact GEA Tuchenhagen if you have any questions.)
Page 26: Function
Design and Function Function Function Operation Principle The T.VIS M-15 control top works with a microprocessor, which contains the software for the operation, visualization as well as the intelligent position detection. Pneumatic and electronic modules are located inside the control top. The pneumatic modules in this case are solenoid valves, the number of which varies between 0 and 3, depending on the intended purpose.
Page 27: Control Top With Solenoid Valves
Design and Function Function To adjust the second sensor, the process valve must be moved once to its end position by an external solenoid valve. Control Top with Solenoid Valves The control top with solenoid valves acts as a control top. The positions are signalled in the same manner as on the control top without solenoid valves, with the difference being that the solenoid valve integrated in the base is operated in accordance with the control signals.
Page 28: Safety Air Exhaust/Installation Position
Design and Function Function Safety Air Exhaust/Installation Position To provide protection against excess pressure which can build up in the inside of the control top, a vent plug (E2) is fitted in the base. In operating mode, the exhaust air from the lifting actuators is discharged via this vent plug.
Page 29: Connection
Connection Pneumatic Connections Connection Establishing Hose Connections To ensure reliable operation, the compressed air hoses must be cut exactly square.  A hose cutter Requirement: Carry out the following steps: Shut off the compressed air supply. Use the hose cutter to cut the pneumatic hoses square. Push the air hose into the air connector (P) on the control top.
Page 30: Control Top With 2 Solenoid Valves
(23) make sure that the relevant air connection is depressurized. On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connec- tion Y1 is provided in addition.
Page 31: Control Top With 3 Solenoid Valves
Connection Pneumatic Connections On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connec- tion Y1 is provided in addition. The second solenoid valve is provided at connection Y2 or Y3, depending on its use.
Page 32: Electrical Connections
Connection Electrical Connections Electrical Connections DANGER To fullfill UL requirements use a power supply with double isolation from hazardous volt- ages and supply by limited power circuit per UL/IEC 60950 or limited energie circuit per UL/IEC 61010-1 3cd cl. 9.4 or class II power supply per NEC. Overview DANGER ...
Page 33: Asi Connections
Connection Electrical Connections Fix the cable in the cable gland with a torque of 5 Nm.  NOTE The electrical cable must be long enough to allow the control top to be removed via the switch bar. The cables must be suitable for use in the temperature range from -20 ° C to + 75 ° C! ASI Connections ASI BOX connection (24.4) Carry out the following steps:...
Page 34 Connection Electrical Connections Connector (24.2) M12/2-pin for ASI Carry out the following steps:  Connect the ASI cable using plug-in connection M12/2-pin.  Connector (24.3) M12/5-pin for DeviceNet Carry out the following steps:  Connect the DeviceNet cable using plug-in connection M12/5-pin. ...
Page 35: External Proximity Switch (170)
Connection Electrical Connections External Proximity Switch (170) CAUTION  Only use proximity switch types specified in chapter “Technical Data“ (page 100). Carry out the following steps: Insert the cable (Ø 3-7 mm) through the cable gland (50) and connect it to the termi- nals (K1) and (K2) in the control top in accordance with the wiring diagram.
Page 36: Electrical 24 V Dc Wiring
Connection Electrical Connections Electrical 24 V DC Wiring 5-pin M12 connector A-coded: device connector and view of male connector, matching cable socket, material no. 508-963 L+24 V DC supply voltage Feedback of end position L- reference potential Feedback of non-actuated position Actuation of solenoid valve Y1 8-pin M12 connector A-coded: device connector and view of male connector, matching cable socket, material no.
Page 37 Connection Electrical Connections Actuation of solenoid valve Y2 Actuation of solenoid valve Y3 Feedback (external proximity switch) Interface module with 2 sensors: material no. 221-589.53 Description of the function of the terminals Terminal Designation Functional description Seatlift Prox+ Connection for ext. proximity switch L+ (brown lead) Seatlift Prox- Connection for ext.
Page 38 * The feedback signal for the non-actuated position of the double-disk to the PLC is temporarily or permanently interrupted when the valve stroke is activated (valve-specific). GEA Tuchenhagen recommends ignoring the feedback signal from the external proximity switch in the PLC during the main stroke.
Page 39: Electrical Wiring Of As-Interface V.3.0
Connection Electrical Connections Electrical Wiring of AS-Interface V.3.0 2-pin M12 connector A-coded: device connector and view of male connector, matching cable sockets part nos. 508-963, 508-027, 508-028 AS-I+ AS-I Adapter module for AS-Interface V.3.0 (material no. 221-589.24) Marking (M): week/year.version 1 Description of the function of the terminals Terminal Designation...
Page 40: Electrical Wiring Of Ac-Interface - Ac Voltage
Connection Electrical Connections Light-emitting diode (LED) • Colour: green Indication: permanent light – data exchange active • Colour: red Indication: permanent light – no data exchange Indication: flashing – peripheral equipment fault • Colour: red / yellow Indication: flashing – no data exchange / address 0 •...
Page 41: Electrical Devicenet Wiring
Connection Electrical Connections Light-emitting diode (LED) • Colour: green Indication: permanent light – power supply on Electrical DeviceNet Wiring 5-pin M12 connector A-coded: device connector and view of male connector, matching cable socket, material no. 508-963 not covered CAN_H CAN_L...
Page 42 Connection Electrical Connections DeviceNet adapter module: material no. 221-589.22 Description of the function of the terminals Terminal Designation Functional description CAN_H Communication CAN_L Communication Supply + Supply - Light-emitting diode (LED) • Colour: green Indication: permanent light – working Indication: flashing – ready for communication •...
Page 43: Wiring Diagram For 24 V Dc Control Systems With P Logic
Connection Wiring Diagram for 24 V DC Control Systems with P Logic Wiring Diagram for 24 V DC Control Systems with P Logic Wiring Diagram for 24 V DC Control Systems with P Logic...
Page 44 Connection Wiring Diagram for 24 V DC Control Systems with P Logic Key to wiring diagram for 24 V DC control systems with P logic Item Description WD.1 Interface module T.VIS M-15 Type 24 V DC (material no.: 221-589.53) WD.2 Proximity switch fitted to lantern WD.3 T.VIS outputs (PNP-current supplying) with jumper...
Page 45: Wiring Diagram For 24 V Dc Control Systems With N Logic
Connection Wiring Diagram for 24 V DC Control Systems with N Logic Wiring Diagram for 24 V DC Control Systems with N Logic Wiring Diagram for 24 V DC Control Systems with N Logic...
Page 46 Connection Wiring Diagram for 24 V DC Control Systems with N Logic Key to wiring diagram for 24 V DC control systems with N logic Item Description WD.1 Interface module T.VIS M-15 Type 24 V DC (material no.: 221-589.53) WD.2 Proximity switch fitted to lantern WD.3 T.VIS outputs (PNP-current sinking) without jumper...
Page 47: Wiring Diagram For T.vis M-15 With Adapter Module
Connection Wiring Diagram for T.VIS M-15 with Adapter Module Wiring Diagram for T.VIS M-15 with Adapter Module Check the assignment of the wires before connecting the cables!
Page 48: Wiring Diagram For T.vis M-15 24 V Dc
Connection Wiring Diagram for T.VIS M-15 24 V DC Wiring Diagram for T.VIS M-15 24 V DC Check the assignment of the wires before connecting the cables! ® Operating Instructions · Control Top T.VIS M-15 Edition 2017-10-16...
Page 49: Visual Display
Connection Visual Display Visual Display Illuminated dome Item Description Illuminated dome The following statuses are visualized by the illuminated dome: • Valve in non-actuated position: green • Valve in actuated position: yellow • Valve in a position that deviates from its adjusted actuated positions: flashing yellow •...
Page 50: Setting Into Operation
Setting into Operation Switching on the Operating Voltage Setting into Operation Commissioning can take place if the control top has been mounted correctly on the valve and if the electrical and pneumatic connections have been established correctly. Switching on the Control Air Carry out the following steps: ...
Page 51: Checking Valve Actuation
Setting into Operation Service Function Checking Valve Actuation Carry out the following steps: Check the valve functions by activating the solenoid valves using the manual oper- ating element on the solenoid valves: use a screwdriver to turn the screw (S) by 45° in direction 1.
Page 52: Adjusting The Sensor In The Control Top
Setting into Operation Adjusting the Sensor in the Control Top Adjusting the Sensor in the Control Top Seat Valves – Position of Sensor S1 Down This chapter describes the adjustment of the sensor for the following valves: – VARIVENT, ECOVENT, STERICOM valve; except valve type U and actuator selection "Z": non-actuated position of the valve is spring-closing –...
Page 53 Setting into Operation Adjusting the Sensor in the Control Top Adjusting the Start Position of the Valve Disk – Valve not Actuated Position of Sensor S1 Down Presetting CAUTION  When actuating the valve for adjusting the sensor or for checking the switching func- tion, make sure that no media are inside the valve.
Page 54 Setting into Operation Adjusting the Sensor in the Control Top Tighten the locking screw (2), torque 1 Nm (0.7 lbft).  The start position of the valve disk has been adjusted. NOTE Turning the adjusting screw (1) clockwise moves the sensor upwards, turning counter- clockwise moves the sensor downwards! ®...
Page 55 Setting into Operation Adjusting the Sensor in the Control Top Adjusting the End Position of the Valve Disk – Main Stroke of Valve Actuated Position of Sensor S2 Up Move the valve disk to the upper end position either by electrical or manual actuation of solenoid valve Y1.
Page 56: Seat Valves - Position Of Sensor S1 Up
Setting into Operation Adjusting the Sensor in the Control Top Seat Valves – Position of Sensor S1 Up This chapter describes the adjustment of the sensor for the following valves: – VARIVENT, ECOVENT, STERICOM valve; except valve type U and actuator selection "A": non-actuated position of the valve is spring-opening –...
Page 57 Setting into Operation Adjusting the Sensor in the Control Top Move the sensor with the adjusting screw (1) in the direction of the upper switching edge (4) of the switching range (3) until LED A goes out and LED B flashes yellow. Setting the switch- Carry out the following steps: point...
Page 58 Setting into Operation Adjusting the Sensor in the Control Top Adjusting the End Position of the Valve Disk – Main Stroke of Valve Actuated Position of Sensor S2 Down Move the valve disk to the lower end position either by electrical or manual actuation of solenoid valve Y1.
Page 59: T-Smart Butterfly Valves
Setting into Operation Adjusting the Sensor in the Control Top T-smart Butterfly Valves This chapter describes the adjustment of the sensor for the following valves: – Butterfly valves T-smart 7 and 8000 – Mixproof butterfly valves T-smart 9 Adjusting the Start Position of the Valve Disk – Valve not Actuated Position of Sensor S1 Up Adjusting the start position;...
Page 60 Setting into Operation Adjusting the Sensor in the Control Top Tighten the locking screw (2), torque 1 Nm (0.7 lbft).  The start position of the valve disk has been adjusted. NOTE Turning the adjusting screw (1) clockwise moves the sensor upwards, turning counter- clockwise moves the sensor downwards! ®...
Page 61 Setting into Operation Adjusting the Sensor in the Control Top Adjusting the End Position of the Valve Disk – Main Stroke of Valve Actuated Position of Sensor S2 Down Move the valve disk to the end position either by electrical or manual actuation of sole- noid valve Y1.
Page 62: Adjusting The Proximity Switch In The Lantern On Double-Disks Without Balancer
Setting into Operation Adjusting the Proximity Switch in the Lantern on Double-Disks Without Balancer Adjusting the Proximity Switch in the Lantern on Double- Disks Without Balancer This section only applies for double-disks without balancer on VARIVENT valves D, R, Y and B.
Page 63 Setting into Operation Adjusting the Proximity Switch in the Lantern on Double-Disks Without Balancer Carry out the following steps: Fitting the proximity switch Remove the adjusting screw. Screw proximity switch M12 (8) into the proximity switch holder until the cleaning connection (7) is reached.
Page 64: Adjusting The Proximity Switch In The Lantern Of Pmo Valve Type M/2.0
Setting into Operation Adjusting the Proximity Switch in the Lantern of PMO Valve Type M/2.0 Adjusting the Proximity Switch in the Lantern of PMO Valve Type M/2.0 Fitting the proximity Carry out the following steps: switch holder Position the nut (2) against the slot (4.1) in the lantern (4) from the inside and hold it in position with a finger.
Page 65 Setting into Operation Adjusting the Proximity Switch in the Lantern of PMO Valve Type M/2.0 Carry out the following steps: Adjusting the prox- imity switch holder Screw the adjusting screw (6) into the proximity switch holder until it reaches the upper edge of the balancer (7).
Page 66 Setting into Operation Adjusting the Proximity Switch in the Lantern of PMO Valve Type M/2.0 Carry out the following steps: Proximity switch assembly Remove the adjusting screw (6). Screw the proximity switch M12 (8), together with the lock nut (11), into the holder as far as the balancer (7).
Page 67: Test Procedure For Tuchenhagen Pmo Valves Type M/2.0
Setting into Operation Test Procedure for Tuchenhagen PMO Valves Type M/2.0 Test Procedure for Tuchenhagen PMO Valves Type M/2.0 Purpose • The purpose of test procedure 1 is to verify and ensure that the detection devices which detect and confirm the closed position of the upper and lower seats of the PMO valve (in accordance with PMO Item 15p (B) –...
Page 68: Test Procedure 1
Setting into Operation Test Procedure for Tuchenhagen PMO Valves Type M/2.0 Test Procedure 1 Step 1 The valve should be in the closed position. This position can be identified by the green LED on the top of the control top. Step 2 Carry out the following steps: ...
Page 69: Test Procedure 2
Setting into Operation Test Procedure for Tuchenhagen PMO Valves Type M/2.0 Test Procedure 2 Test procedure 2 is carried out by the Regulatory Inspector to verify that the system interlock programmed in the PLC is working correctly by manually actuating the valve disk that shuts off the pipe of the valve which currently is not part of the cleaning circuit.
Page 70: Mounting The Control Top To Different Valves
Mounting the Control Top to Different Valves Mounting the Control Top to Different Valves ® This chapter describes how the Control Top T.VIS M-15 is mounted to and removed from actuators for different valve types. Observe the following notes when doing so. IMPORTANT NOTE The permanent magnet on the switch bar is fragile.
Page 71: Mounting To Varivent Valve Or Stericom Valve Types N_A/D, R
Mounting the Control Top to Different Valves Mounting to VARIVENT Valve or STERICOM Valve Types N_A/D, R Mounting to VARIVENT Valve or STERICOM Valve Types N_A/D, R  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile.
Page 72: Mounting To A Butterfly Valve T-Smart 8000
Mounting the Control Top to Different Valves Mounting to a Butterfly Valve T-smart 8000 Mounting to a Butterfly Valve T-smart 8000  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile. Damage to the permanent magnet.
Page 73: Mounting To A Butterfly Valve T-Smart 7 And A Mixproof Butterfly Valve T-Smart 9
Mounting the Control Top to Different Valves Mounting to a Butterfly Valve T-smart 7 and a Mixproof Butterfly Valve T-smart 9 Carry out commissioning, see chapter “Setting into Operation“ (page 50).  Done Mounting to a Butterfly Valve T-smart 7 and a Mixproof Butterfly Valve T-smart 9 ...
Page 74: Mounting To Ecovent Valves N_Eco And W_Eco
Mounting the Control Top to Different Valves Mounting to ECOVENT Valves N_ECO and W_ECO Close air connection Y1 with a plug (23), as the air is guided inside the T.VIS M-15 control top. Carry out commissioning, see chapter “Setting into Operation“ (page 50). ...
Page 75 Mounting the Control Top to Different Valves Mounting to ECOVENT Valves N_ECO and W_ECO Place the control top over the T.VIS switch bar (1) and on the actuator. Tighten the clamp connection (15) with screws (39) to a torque of 1 Nm. Align the pneumatic and electrical connections in accordance with the valve block configuration.
Page 76: Mounting To Vesta Valve H_A/M
Mounting the Control Top to Different Valves Mounting to VESTA Valve H_A/M Mounting to VESTA Valve H_A/M  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile. Damage to the permanent magnet.
Page 77 Mounting the Control Top to Different Valves Mounting to VESTA Valve H_A/M Tighten the clamp connection (15) and screws (39) to a torque of 1 Nm. Align the pneumatic and electrical connections in accordance with the valve block configuration. As internal air guiding is not possible on VESTA valves, connect the air connection (Y1) on the control top to connection A4.2 on the actuator with an air hose (L).
Page 78: Mounting To Vesta Valve H_A
Mounting the Control Top to Different Valves Mounting to VESTA Valve H_A Mounting to VESTA Valve H_A  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile. Damage to the permanent magnet.
Page 79 Mounting the Control Top to Different Valves Mounting to VESTA Valve H_A Screw the switch bar (1) into the adapter (139) and tighten using an open end spanner; tightening torque 2 Nm. Fit the control top (B) over the switch bar (1) and on the actuator. Tighten the clamp connection (15) and screws (39) to a torque of 1 Nm.
Page 80: Mounting To Valve N_/E Or W_/E Or Stericom Valve
Mounting the Control Top to Different Valves Mounting to Valve N_/E or W_/E or STERICOM Valve Mounting to Valve N_/E or W_/E or STERICOM Valve  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile.
Page 81: Mounting To A T-Smart Single-Seat And Double-Seal Valve
Mounting the Control Top to Different Valves Mounting to a T-smart Single-Seat and Double-Seal Valve Internal air guiding is not possible on these valve types. Therefore connect the air connection (Y1) on the control top to connection A4.2 on the actuator with an air hose (L).
Page 82 Mounting the Control Top to Different Valves Mounting to a T-smart Single-Seat and Double-Seal Valve Align the pneumatic and electrical connections in accordance with the valve block configuration. As internal air guiding is not possible on these valve types, connect the air connec- tion (Y1) on the control top to connection A4.2 on the actuator with an air hose (L).
Page 83: Fitting To An Aseptomag Valve
Mounting the Control Top to Different Valves Fitting to an ASEPTOMAG Valve Fitting to an ASEPTOMAG Valve  Pay attention not to kink the air hoses when mounting the control top. Requirement: IMPORTANT NOTE The permanent magnet on the switch bar is fragile. Damage to the permanent magnet.
Page 84: Replacing Control Tops
Mounting the Control Top to Different Valves Replacing Control Tops As internal air guiding is not possible on ASEPTOMAG valves, connect the air connection (Y1) on the control top to connection A4.2 on the actuator with an air hose (L). Carry out commissioning, see “Setting into Operation“...
Page 85: Malfunctions
Malfunctions Malfunctions In the event of malfunctions immediately deactivate the control top and secure it against inadvertent reactivation. Malfunctions may only be remedied by qualified staff, who must observe the safety instructions. Malfunction, Cause, Remedy Malfunction Signalling Cause Remedy Activating the No LED is lit Connecting terminals for Check the electrical...
Page 86: Maintenance
Maintenance Inspections Maintenance Inspections Checking parts are Carry out the following steps: firmly secured Cap nut of the cable gland (24.1) Air hose connections Cable connections on adapter module and interface module Screw connection between interface module (43) and base (5) Screw connection between cap (7) and base (5) Clamp (15) Lock nut (3), if an external proximity switch (170) is fitted...
Page 87: Cleaning
Maintenance Removing the Control Top from the Valve Carry out the following steps: Checking solenoid valves and sound absorbers Check solenoid valves (63) and logic element NOT (64), if provided, for pressure- sealed seat. Check sound absorbers (21, 26), non-return valve (26.1) and filter (5.1) for soiling. ...
Page 88: Dismantling The Control Top Into Its Components
Maintenance Dismantling the Control Top into its Components Dismantling the Control Top into its Components Variants of the Control Top The control top can be fitted with: • 3 solenoid valves (63) and without or with 1 logic element NOT (64) or •...
Page 89: Removing The Cap
Maintenance Dismantling the Control Top into its Components Removing the Cap DANGER Electrical voltage Danger to life  Switch off the operating voltage and the control air before taking the control top apart. Carry out the following steps:  Undo the 3 screws (25) of the cap (7) and remove the cap (7) from the base (5). ...
Page 90: Removing The Solenoid Valves And The Control Plate
Maintenance Dismantling the Control Top into its Components Removing the Solenoid Valves and the Control Plate  Observe the assignment of cables between the solenoid valve and the interface Requirement: module – solenoid valve Y1 to be connected to terminal Y1.1/Y1.2. ...
Page 91 Maintenance Dismantling the Control Top into its Components Pneumatic block (8.1) for max. 1 solenoid valve / pneumatic block (8.2) for max. 3 solenoid valves NOTE When using the pneumatic block (8.1) with one control plate (65), the groove (65.12) must be fitted on the left side.
Page 92: Removing The Logic Element Not (Sealing Package)
Maintenance Dismantling the Control Top into its Components Removing the Logic Element NOT (Sealing Package)  Logic element NOT is only provided in connection with the pneumatic block Requirement: T.VIS/NOT! Carry out the following steps: Undo the screws (64.2) and remove the logic element NOT (64) complete with the flat seal (64.1).
Page 93: Fitting The Logic Element Not (Sealing Package)
Maintenance Dismantling the Control Top into its Components Fitting the Logic Element NOT (Sealing Package)  Logic element NOT is only provided in connection with the pneumatic block Requirement: T.VIS/NOT! Carry out the following steps:  Fit the logic element NOT (64) in the reverse order. Align the positioning peg (8.2) of the logic element NOT with the front right corner and take care that the position of the O-rings (64.1) matches the holes (8.1) in the pneumatic block.
Page 94: Removing The Adapter Module
Maintenance Dismantling the Control Top into its Components Removing the Adapter Module Carry out the following steps: Remove all cables from the connection terminals on the adapter module (47). Unscrew and remove the screws (57.2). Slacken the screws K (11-16 + 19-20) on the connection terminals of the interface module (43) and pull the adapter module (47) out of the interface module (43) by approx.
Page 95: Removing The Interface Module
Maintenance Dismantling the Control Top into its Components Removing the Interface Module Carry out the following steps: Dismount the adapter module (47) – if provided –, see chapter “Removing the Adapter Module“ (page 94). Disconnect all cables from the connection terminals of the interface module (43). Unscrew and remove all screws (57, 56.2).
Page 96: Removing The Pneumatic Block
Maintenance Dismantling the Control Top into its Components Removing the Pneumatic Block  If only O-rings (42) and (55) are to be changed, the solenoid valves (63) / control Requirement: plate and the logic element NOT (64) on the pneumatic block (8) can remain screwed in place.
Page 97: Fitting The Pneumatic Block
Maintenance Dismantling the Control Top into its Components Fitting the Pneumatic Block On ASEPTOMAG valves, special pneumatic block types must be used! • Pneumatic block T.VIS-15/NOT 3PV/ASG mat. no. 221-646.43 • Pneumatic block T.VIS-15/ 3PV/ASG mat. no. 221-646.44 Pneumatic block (8.1) for max. 1 solenoid valve / pneumatic block (8.2) for max. 3 solenoid valves ...
Page 98: Replacing The Seals On The Base
Maintenance Replacing the Seals on the Base Replacing the Seals on the Base Only use sound absorber (21, 26) or exhaust air throttle (21.1) types specified in chapter “Technical Data“ (page 100). Do not grease these spare parts before fitting them. CAUTION ...
Page 99: Disposal
Maintenance Disposal Disposal Dispose of the control top at the end of its life cycle in an environmentally friendly manner. Observe the statutory waste disposal regulations applicable at the place of installation. The control top is made of the following materials: •...
Page 100: Technical Data
Technical Data Type Plate Technical Data Type Plate Control top type plate (Optional: UL/CSA marking) Code/Type T M 1 5 Item in the order code Explanation of the items in the order code Item in the Designation Explanation order code Feedback position T M 1 5 Control top type T.VIS M-15...
Page 101 Technical Data Type Plate Explanation of the items in the order code (Cont.) Item in the Designation Explanation order code 3 solenoid valves Y1, Y2, Y3 1 logic element NOT Feedback signals 2 digital feedback signals 3 digital feedback signals with external proximity switch Type of interface/mode AS-interface...
Page 102: General Technical Data
Technical Data General Technical Data Explanation of the items in the order code (Cont.) Item in the Designation Explanation order code Options (multiple selection possible) Supply air throttle: regulates the opening speed of the valves (can not be used with control top type V; X or Y) Exhaust air throttle: regulates the closing speed of the valves 5-pin M12 connection socket for screw connection J, P...
Page 103 Technical Data General Technical Data Technical data: temperatures and compressed air supply (Cont.) Designation Description - Metric Material PE-LD Outside Ø 6 mm Inside Ø 4 mm - Inch Material PA Outside Ø 6.35 mm Inside Ø 4.3 mm Control air pressure max 8 bar, min 2 bar Sound pressure level using sound absorber max.
Page 104: Specification Of 24 V Dc Interface Module
Technical Data Specification of 24 V DC Interface Module Specification of 24 V DC Interface Module Type designation: 221-589.53 Technical data: power supply Designation Description Nominal and supply voltage U 24 V DC (+20 %... -15 %) Operating current for interface module ≤...
Page 105: Specifications For As-Interface Adapter Module
Technical Data Specifications for AS-Interface Adapter Module Specifications for AS-Interface Adapter Module Type designation: 221-589.24 AS-I MODUL Technical data: power supply Designation Description Operating voltage U 23.5...31.6 V DC ≤ 22 mA* No-load current ≤ 0.5 kV Rated isolation voltage AS-i specification V3.0 (max.
Page 106: Specifications For Devicenet Adapter Module
Technical Data Specifications for DeviceNet Adapter Module Technical data: design of I/O module for T.VIS (Cont.) Designation Description Temperature range -25 ... +70 °C Specifications for DeviceNet Adapter Module Type designation: 221-589.22 DeviceNet T.VIS Technical data: power supply Designation Description Operating voltage U 21.5...26 V DC No-load current...
Page 107: Dip Switch
Technical Data DIP Switch Technical data: design of I/O module for T.VIS (Cont.) Designation Description Temperature range -25 ... +70 °C DIP Switch DIP switch: Switches 1 and 2 = baud rate Switches 1 and 2 = baud rate DIP 1 DIP 2 Baud rate 125 kBaud...
Page 108: Specifications For Ac-Interface Adapter Module
Technical Data Specifications for AC-Interface Adapter Module Specifications for AC-Interface Adapter Module Type designation: 221-589.21 AC-MODUL Technical data: power supply Designation Description Operating voltage U 48 ... 130 V DC ≤ 11 mA* No-load current ≤ 1.5 kV Rated isolation voltage Reverse voltage protection *Observe the operating current for the 24 V DC interface module! Technical data: inputs...
Page 109: Accessories
Technical Data Tools Accessories Accessories must be ordered separately Accessories Material no. Cable socket (101), angular – M12; 5-pin: A-coded, 508-963 Cable socket (101), straight – M12; 8-pin: A-coded 508-061 Cable socket (101), straight – M12; with 1 m cable and ASI insulation displace- 508-027 ment connector Cable socket (101), straight –...
Page 110: Lubricants
Technical Data Equipment List of tools (Cont.) Tools Material no. Open end spanner, a/f 25 408-268 Screw driver Torx 10 IP Screw driver Torx 20 IP Plus Crosstip screwdriver size 2 Slotted screw driver A 0.4 x 2.5 Flat-nose pliers Pin punch/mandrel Ø6.0 mm Lubricants Lubricants...
Page 111 Technical Data Equipment Technical data – Equipment (Cont.) Equipment Material no. Sound absorber G 1/8" 933-175 • Filter material: stainless steel wool • Ambient temperature: -20...+70 °C • max. pressure 10 bar Sound absorber G 1/4" 933-174 • Filter material: stainless steel wool •...
Page 112: Spare Parts List
Page: 112 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Spare Parts List Control top type T.VIS M-15 GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 113 Spare Parts List Date: 2017-10-16 Page: 113 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable and air connections in metric Item Designation Material Without NOT logic element TM15P…M TM15R…M TM15I…M TM15L…M TM15N…M TM15J…M Base T.VIS PM...
Page 114 Spare Parts List Date: 2017-10-16 Page: 114 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable and air connections in metric (Cont.) Item Designation Material Without NOT logic element TM15P…M TM15R…M TM15I…M TM15L…M TM15N…M TM15J…M...
Page 115 Thread-forming 514-761 514-761 514-761 screw Thread-forming 514-758 514-758 514-758 screw Control Top T.VIS M-15 with cable connections in metric and air connections in inch OD Item Designation Material Without NOT logic element TM15P…ZM TM15R…ZM TM15I…ZM TM15L…ZM TM15N…ZM TM15J…ZM Base T.VIS PZM PA12 221-646.81...
Page 116 Spare Parts List Date: 2017-10-16 Page: 116 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable connections in metric and air connections in inch OD (Cont.) Item Designation Material Without NOT logic element TM15P…ZM TM15R…ZM TM15I…ZM TM15L…ZM...
Page 117 Spare Parts List Date: 2017-10-16 Page: 117 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable connections in metric and air connections in inch OD Item Designation Material With NOT logic element TM15V…ZM TM15X…ZM TM15Y…ZM...
Page 118 Spare Parts List Date: 2017-10-16 Page: 118 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable connections in metric and air connections in inch OD (Cont.) Item Designation Material With NOT logic element TM15V…ZM TM15X…ZM TM15Y…ZM...
Page 119 Spare Parts List Date: 2017-10-16 Page: 119 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable and air connections in inch OD (Cont.) Item Designation Material Without NOT logic element TM15P…Z TM15R…Z TM15I…Z TM15L…Z TM15N…Z...
Page 120 Spare Parts List Date: 2017-10-16 Page: 120 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 with cable and air connections in inch OD (Cont.) Item Designation Material With NOT logic element TM15V…Z TM15X…Z TM15Y…Z Pneumatic block PA12 221-646.41...
Page 121 Spare Parts List Date: 2017-10-16 Page: 121 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 Item Designation Material Material no. Application 21.1 Throttle valve G 1/8" Brass/nicke 603-042 To reduce the closing speed of the main stroke...
Page 122 Date: 2017-10-16 Page: 122 of 122 Ersatzteillisten_S- Control top type T.VIS M-15 teuerkopf.fm Control Top T.VIS M-15 - Accessories Accessories (to be ordered separately) Material no. Application Angular cable socket M12 / 5-pole / A-coded / 508-963 Electrical connection to connector Items 24.2 / 24 V DC / Device Net 24.5...
Page 123: Dimension Sheet
Control top type T.VIS M-15 Electrical Connections external proximity View without cap For assignment of N, Y1, Y2, Y3, E1, E2 and P refer to the Operating Instructions “Control Top T.VIS M-15”. GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 124: Spare Parts Lists - Switch Bar
For valves with lifting actuator R; T_R; L; M_O(06); MT/T_R(08); M/2.0 Switch bar M-15 / 1.4305/PA6 221-589.87 For all GEA ASEPTOMAG valves Switch bar M-15 221-589.79 For ECOVENT valves N_ECO and W_ECO Switch bar M-15 / 1.4305/PA6 221-589.89...
Page 125 Switch bar LFT-R cpl. 221-618.25 221-618.26 221-618.27 221-618.28 221-618.29 incl. sliding piece L = Length Sliding piece 221-619.04 GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 126: Dimension Sheet - Switch Bar
Switch bar LFT-R T.VIS M-15 Actuator Switch bar, T.VIS M-15 Type Part no. Actuator Part no. Length 221-118.01 GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 127 221-618.27 221-618.31 in Valve PMO/06 221-185.01 221-618.27 221-183.05 221-618.27 221-183.02 221-618.27 221-184.02 221-618.27 221-185.02 221-618.27 DF6Z 221-585.11 221-618.28 GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 128 260.5 221-618.29 SN6A 221-586.05 260.5 221-618.29 EF6A 221-586.07 221-618.29 EG6A 221-586.08 221-618.29 EH6A 221-586.09 221-618.29 EK6A 221-586.10 221-618.29 GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 sales.geatuchenhagen@gea.com, http://www.tuchenhagen.com...
Page 130 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and ®...

GEA Control Top T.VIS M-15 Operating Instructions Manual

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