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GEA Ariete Homogenizer 3006
#14567
Instructions Manual
Translation of the original instructions
00
Revision:

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Summary of Contents for GEA Ariete 3006

  • Page 1 GEA Ariete Homogenizer 3006 #14567 Instructions Manual Translation of the original instructions Revision:...
  • Page 2: Revision Index

    Revision Index REV. DESCRIPTION DATE SIGN First issue 13/02/2019 …………………………………………………………… …………. ………… …………………………………………………………… …………………………………………………………… …. …………. ………… …………………………………………………………… ………………………………………………………… …. …………. ………… ………………………………………………………… This manual is the property of GEA Mechanical Equipment Italia S.p.A.any reproduction, even partial, is prohibited. COVER02_14567...
  • Page 3 GEA Mechanical Equipment Italia S.p.A. Via A. M. da Erba Edoari 29, 43123 Parma - Italia Tel. +39 0521 965411 Fax +39 0521 242819 gea.com/contact This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 0C00SE7C...
  • Page 4: How To Use The Manual

    The technical name, which coincides with the previous nomenclature used until now, will also be used inside the manual. Example Trade name: GEA Ariete Homogenizer 3110 Technical name: NS3110H This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 0C00SE7C...
  • Page 5 1.6. OPERATION SEQUENCE 1.7. DECLARATION OF CE CONFORMITY 1.8. FINAL TEST DATA REPORT ( MP10M20 ) 1.9. AIRBORNE NOISE EMISSIONS 1.10. LUBRICANT (TT-0038) This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 1C001E7C...
  • Page 6: Operation Principle

    The manufacturer shall not be liable for personal injury or damages caused by improper use of the machine. 1.0.2 Operation principle The machine’s operation principle is shown in the diagram below. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 1C001E7C 1.0.1...
  • Page 7: Main Machine Components

    The main components of the machine are shown in the figures below, for a “Homogenizer” machine (standard and optional versions). Fig. A This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 1C001E7C 1.0.2...
  • Page 8: Use And Maintenance Instructions

    Use and maintenance instructions FIG. B Components of homogenizer machine Standard version= 1-2-3-4-5-10-11-6-9-12-13 Optional version = A-B-C-F This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 1C001E7C 1.0.3...
  • Page 9: Standard Units

    NOTE: The asterisk (*) indicates components in standard and optional versions that are not shown in figures A and B. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 1C001E7C 1.0.4...
  • Page 10: General Specifications

    01/10/2005 - Rev. 2.2 GEA Niro Soavi S.p.A. MACHINE TECHNICAL GEA NIRO SOAVI TT-0120C DATASHEET GENERAL SPECIFICATIONS 1.1 Type of Machine HOMOGENIZER 1.2 Model NS3006H 1.3 Version ARIETE 1.4 Serial Number 14567 1.5 Execution Sanitary 1.6 Special Features 1.7 Revision Index 1.8 Date...
  • Page 11 01/10/2005 - Rev. 2.2 GEA Niro Soavi S.p.A. MACHINE TECHNICAL GEA NIRO SOAVI TT-0120C DATASHEET TECH FEATURES - CONNECTIONS & ACCESSORIES 4.1 Connection INLET DN25 (DIN11851) 4.2 Connection OUTLET DN25 (DIN11851) 4.3 Pulsation Dampener INLET 4.4 Pulsation Dampener OUTLET 4.5 Feeding Pump TECH FEATURES - PRESSURE GAUGES 5.1 Pressure Gauge Inlet...
  • Page 13 SPEC - 102 C LEGEND Niro-Soavi S.p.A. TO CONCEPT FLOW SHEET ____________________ REV. via M. da Erba Edoari, 29/A DATE 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819 Page 1 of 2 ____________________ SIG. INSTRUMENT SYMBOLS MACHINERY AND EQUIPMENT LOCAL AUTOMATIC ACTUATOR FOR REMOTE CONTROL, GENERAL...
  • Page 14 SPEC - 102 C LEGEND Niro-Soavi S.p.A. TO CONCEPT FLOW SHEETS 29/01/2003 ____________________ REV. Specialty Products via M. da Erba Edoari, 29/A Division DATE 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819 Page 2 of 2 ____________________ SIG. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS FIRST LETTER SUCCEEDING LETTER (1)
  • Page 15 09/01/2019 DRAWING GEA Mechanical Equipment Italia S.p.A. NS3006_ID_14567 APPROVED APPROVAL DATE via da Erba Edoari, 29 43123 Parma (ITALY) PHONE:++39.0521.965411 - FAX:++39.0521.242819 This drawing is property of GEA Mechanical Equipment Italia S.p.A.I, which will guard its rights by law terms.
  • Page 16 Gea Niro Soavi SPECIFICA CONSUMI TT-0141 UTILITY SPECIFICATION Gea Mechanical Equipment Italia S.p.A. NS3006H 14567 11.01.19 MODELLO MACCHINA N° DI SERIE SIG. DATA REV. MACHINE MODEL SERIAL No. SIG. DATE REV. CONSUMI CONSUMPTION Fluido Rich. PRESSIONE TEMPERATURA CONSUMI PRESSURE TEMPERATURE...
  • Page 17 SPECIFICA CAVI GEA Niro Soavi TT-0142 GEA Mechanical Equipment Italia S.p.A. via M. da Erba Edoari, 29 43123 Parma (ITALY) CABLES LIST PHONE : +39.0521.965411 - FAX : +39.0521.242819 NS3006H 14567 14.11.19 MODELLO MACCHINA N° DI SERIE SIG. DATA REV.
  • Page 18 15/06/2017 – Rev. 7 GEA Niro Soavi Machine Functional Diagram TT-0134 GEA Mechanical Equipment Italia S.p.A. via M. da Erba Edoari, 29 43123 Parma (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819 SQ-W / SQ-C cont. open after Light on Low Water /Cond.
  • Page 19 EC - Declaration of conformity for machines in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A Manufacturer: GEA Mechanical Equipment Italia S.p.A. Via A.M. Da Erba Edoari 29 43123 PARMA - ITALY We, as manufacturer, declare in sole responsibility that the machinery...
  • Page 20 MP10M20 Rev. 02 NIRO SOAVI MACHINE TEST REPORT Emesso da RSAQ data 10.04.07 Appr. da RPR data 10.04.07 Serial number 14567 300,00 600,00 250,00 500,00 200,00 400,00 150,00 300,00 Grafico relativo alla Corrente, Frequenza, Pressione, Portata rilevate 100,00 200,00 50,00 100,00 0,00 0,00...
  • Page 21 The above values are calculated on the basis of measurements made on machines that are technically comparable and representative of the machine herein described. This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited. 1C091E0C...
  • Page 22 GEA Mechanical Equipment S.p.A. TT-0038-C GEA Niro Soavi LUBRICANT 12/04/2017 DATA REV. SIG. WARNING FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL. BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE "INSTRUCTIONS FOR USE & MAINTENANCE".
  • Page 23 GEA Mechanical Equipment S.p.A. TT-0038-C FOOD GRADE GEA Niro Soavi 12/04/2017 LUBRICANT DATA REV. SIG. WARNING FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL. BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE "INSTRUCTIONS FOR USE & MAINTENANCE".
  • Page 24 2.8.4 CONNECTION TO UTILITIES AND PRODUCT LINE 2.8.5 INSTALLATION 2.8.6 POSITIONING THE ELECTRIC EQUIPMENT 2.8.7 ELECTRICAL CONNECTIONS 2.8.8 DIRECTION OF ROTATION OF ELECTRIC MOTORS This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 25 2.13.2.2 REGULATING THE FLOW OF COOLING WATER 2.13.2.3 DESCALING AND WASHING 2.13.3 PARTIAL HOMOGENIZING SYSTEM 2.13.3.1 HOW THE BYPASS SYSTEM WORKS This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 26: Safety And Accident Prevention

    GEA Mechanical Equipment Italia S.p.A. of all responsibility. ATTENTION The machine is not designed for use in explosive environments. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.1...
  • Page 27 Under normal working conditions, machine control or operation must take place only in the area designed for its operation. The control and operation zones are shown in the figure on the following page. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.2...
  • Page 28 The following figures show the personal protection gear recommended for personnel in charge of maintenance who need to access danger zones. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 29 Suitable protective gloves must be work in areas with possible high temperature, in particular in process zones (compression head, homogenizing valves, pipes). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 30 Overalls must be in perfect condition Fig. 2.1.3.d No large objects protruding from pockets Fig. 2.1.3.e Do not wear jewellery Fig. 2.1.3.f This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.5...
  • Page 31 It is the operators’ duty to ensure that these indications are complied with and report any failure to do so. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.6...
  • Page 32 “maintenance mode”. To set machine to maintenance mode, follow the detailed instructions indicated in chapter 4.3.1.3 in this manual. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.7...
  • Page 33: General Safety

    The employer will ensure that operators and maintenance technicians receive adequate safety and health training particularly with respect to issues concerning their role and specific duties. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 34 4) • Risk of becoming trapped inside the machine (refers to maintenance technician, for models NS3037 and higher models) This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.9...
  • Page 35: Overpressure Valve

    • it enables precise calibration and exact repeatability of interventio This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.10...
  • Page 36 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 37 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 38 In case of danger you can also use the master switch (2) located on the switchboard as an emergency shutdown device, as shown in the figure below. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 39 The position of the machine and its connection with the product line must leave sufficient space to enable rapid, unhindered access to the emergency pushbutton. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 40 The machine must be operated EXCLUSIVELY with panels or guards completely closed, to prevent the danger of operator injury, therefore it is prohibited to open the above protection devices during machine operation. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.15...
  • Page 41 4.3.1.3 in this manual. Cover panels Fig. 2.1.5.5.A This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.16...
  • Page 42: Safety Signs

    The user is required to restore any signs that might be accidentally removed or that are dislodged from their position. Position of some safety signs present on the machine Fig. 2.1.6.a This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.17...
  • Page 43 • Danger of burning or scalding due to the high temperature released by hot surfaces (homogenizing units) DANGER SIGN • Danger of injury caused by moving parts This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.1.18...
  • Page 44 See figure 2.2.2 for the UNI EN ISO 9001 Quality System Certificate. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 45 The certificate is valid in conjunction with the main certificate from 2016-06-28 until 2019-06-27. 2017-12-11 TÜV Rheinland Cert GmbH Am Grauen Stein · 51105 Köln www.tuv.com Figure 2.2.2 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.2.2...
  • Page 46: Identification Of The Machine

    GEA Mechanical Equipment Italia S.p.A.’s Customer Service in order to identify the machine properly. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.3.1...
  • Page 47: Scope Of The Guarantee

    Such period shall remain unchanged even in the event that spare parts replacements or repairs are carried out during the 12-month period. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 48: Exclusions And Limitations

    All parts approved to be under guarantee are delivered ex works; replaced parts are the property of GEA Mechanical Equipment Italia S.p.A. and shall be returned ex works. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 49 (figure 2.5.1). Figure 2.5.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.5.1...
  • Page 50 VERY SLOWLY by authorized operators, who must wear suitable protection devices and comply with safety regulations. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.5.2...
  • Page 51 The floor on which the machine is to be placed must withstand to at least 150% of the machine’s weight indicated in the “Installation Drawing” in Section 1 – TECHNICAL SPECIFICATIONS. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 52 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.6.1...
  • Page 53: Storage Before Installation

    (see Section 1 – TECHNICAL SPECIFICATIONS), they must be disassembled together with the packings if the machine is in storage more than ONE month. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 54 The floor supporting the machine must be able to withstand at least 150% of its weight, as indicated in the “Installation drawing”. Fig. 2.8.1.a This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.8.1...
  • Page 55 Before removing the protection panels, the installation/ maintenance personnel should cut off the power input to the machine by locking the appropriate power switch with a padlock. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 56: Machine Leveling

    Figure 2.8.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 57 For the disposal of waste water or cooling water, refer to the specific regulations in force locally. No traces of lubrication oil or product residues are allowed in the effluents disposed. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 58 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 59: Installation

    For cleaning purposes we recommend installing parallel filters to be used alternatingly. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 60 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.8.7...
  • Page 61: Electrical Connections

    If in doubt please contact GEA Mechanical Equipment Italia S.p.A.. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.8.8...
  • Page 62 Before starting the motors ensure that ONLY installation personnel are present in the vicinity, and that NOBODY is in contact with the machine. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 63: Special Notes

    (or made at the time of installation) taking care that the motive pulley is in line with the flywheel. For information on installation and tensioning of V-belts see Section 3 - MAINTENANCE. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 64 GEA Mechanical Equipment Italia S.p.A. shall not be liable for damages to persons or property caused by failure to observe the instructions provided in this Manual (INSTRUCTIONS FOR USE AND MAINTENANCE). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.10.1...
  • Page 65: Cleaning The Machine

    Before washing with running water, make sure that power has been cut off by means of the sectioning switch of the supply line that should be locked with appropriate padlock. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C...
  • Page 66: Demolition And Disposal

    D.Lgs 152/06, as amended, and pursuant to European Regulation no. 1357/2014 harmonizing the hazardous properties with the new labelling for hazardous substances governed by European Regulation no. 1272/2008 Fig. 2.12.1.2 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.12.1...
  • Page 67: Temporary Storage

    This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.12.2...
  • Page 68 1st stage valve. Do not hesitate to contact GEA Mechanical Equipment Italia S.p.A. for advice and clarifications. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.1...
  • Page 69 200 mg/liter. The required flow rate and water temperature values are indicated in the consumption tables, Section 1 – TECHNICAL SPECIFICATIONS. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.2...
  • Page 70 It is impossible to predict the frequency of this operation, since the formation of lime deposits depends largely on the hardness of the water available. For more details on maintenance operations, see Section 4 - MAINTENANCE. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.3...
  • Page 71 A typical scheme of partial homogenizing system is shown in figure 2.13.4. Figure 2.13.2 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.4...
  • Page 72 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.5...
  • Page 73 (pos. A, figure 2.13.3) during the cleaning phase. Moreover, the backpressure downstream the homogenizer must always be higher than the suction side pressure. Fig. 2.13.4 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 2C001E16C 2.13.6...
  • Page 74 3.7.2 Protections on main motor 3.7.3 Emergency push-button 3.7.4 Compression head guard 3.8. Troubleshooting 3.9. Special features of non standard machines This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 75 Before carrying out any operation fill with oil as described in Section 4 – MAINTENANCE, paragraph 4.9 LUBRICATION. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 76: Checks Before Start-Up

    Check the direction of rotation of motors as described in Section 2 - GENERALS, chapter 2.8.7. • Make sure that all protection panels are in place and securely fixed. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.2.1...
  • Page 77 Make sure that any valves and parts of the system downstream the homogenizer are open to prevent overpressure in pipes when the homogenizer is started. FIGURE 3.2.1 FIGURE 3.2.2 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.2.2...
  • Page 78 Adequate free space must be provided in front of the machine under any circumstances in order to allow immediate access to the emergency push-button and any start/stop or setting devices. FIGURE 3.3.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.3.3...
  • Page 79: Control Panel

    For further details on thermal shock problems with ceramic plungers see Section 4 - MAINTENANCE. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 80 (see Section 1 – TECHNICAL SPECIFICATIONS), and should be observed strictly. To identify the machine configuration refer to Section 1 – TECHNICAL SPECIFICATIONS. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 81: Operation And Adjustment

    WARNING Always operate the handwheel to have a slow increase of homogenizing pressure. FIGURE 3.4.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.4.1...
  • Page 82 Therefore first take out pressure from the 1st stage and then from the 2nd stage. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.4.2...
  • Page 83: Machine Stop

    By resetting the emergency push-button to its normal status, the machine is not started automatically, but it is enabled to start operating through the normal startup procedure. FIGURE 3.5.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.5.1...
  • Page 84 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 85 Hot Pressurized Water / Steam TABLE 3.6.A CAUTION Dispose of the cleaning solution and washing fluids as prescribed by the laws in force locally. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.6.2...
  • Page 86: Safety Devices

    • accurate calibration and repeatable actuation This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.7.1...
  • Page 87: Operation

    GEA Mechanical Equipment Italia S.p.A.. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C...
  • Page 88: Emergency Push-Button

    WARNING The machine should not be used if the guard is not correctly secured in place. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.7.3...
  • Page 89: Troubleshooting

    • replace (Section 4 - MAINTENANCE) • air into the product • eliminate air • broken valve springs • replace (Section 4 - MAINTENANCE) This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.1...
  • Page 90 • no pressure in the water • check the required water supply circuit conditions at Section 1 – TECHNICAL SPECIFICATIONS This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.2...
  • Page 91 • Pumping valves not suitable • Contact for the product GEA Mechanical Equipment Italia S.p.A. • Unsteady backpressure • Adjust the backpressure This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.3...
  • Page 92 • Failure of the oil pump the oil pump (Section 2 – GENARAL INFORMATION) • Contact GEA Mechanical Equipment Italia S.p.A. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.4...
  • Page 93 (for machines with NSSLRV- PO safety relief valve) This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.5...
  • Page 94 • Replace the inductive sensor (for machines with NSSLRV- broken PO safety relief valve) • The union cable is dam-aged • Replace the cable This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C002E9C 3.8.6...
  • Page 95 Use and maintenance instructions 3.9. Special features of non standard machines Blank page This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 3C090E3C 3.9.1...
  • Page 96: General Maintenance Information

    4.6. Overpressure valve and pressure gauge 4.7. Transmission 4.8. Power end - crankcase 4.9. Lubrication 4.10. Pneumatic plant 4.11. Aseptic plant This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C00SE7C...
  • Page 97: General Information

    Any changes applied to the machine and all complex repair jobs must previously be agreed with our TECHNICAL SUPPORT SERVICE. The manufacturer shall not be liable if the following indications are not complied with. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.1.1...
  • Page 98: Maintenance Plan

    These need to be checked or replaced when their condition requires it. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C...
  • Page 99 The following paragraphs list the procedures, divided by category. These are followed by the descriptions and illustrations of the procedures, with safety precautions. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C...
  • Page 100: General Safety Information

    ATTENTION - RISK OF ELECTROCUTION by direct contact with switchboard and power supply cable. It is prohibited to open the switchboard when the system is powered; - AFTER EVERY MAINTENANCE PROCEDURE FIT BACK AND RESET ALL GUARDS AND PROTECTION DEVICES that have been removed or switched off during the procedure. ATTENTION All maintenance procedures must be carried out in accordance with the instructions given in 4.1.3.3 “setting machine to maintenance mode”. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.1.4...
  • Page 101: Safety Symbols

    Protective gloves must be worn. Mufflers must be worn. Protective glasses must be Protective mask must worn. be used. Safety boots must be worn. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.1.5...
  • Page 102 The padlock key is removed and kept by the maintenance technician in charge until the procedure has been completed. Fig. 4.1.3.3.a This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.1.6...
  • Page 103 If the panels are large or very heavy, two people are needed to remove the panels. ATTENTION Do not restart the machine before closing the panels and checking that closing and locking parts are efficient. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.1.7...
  • Page 104: Ordinary Maintenance Operations

    As additional tool for ordinary maintenance of the machine, please refer to the form “checklist for machine inspection” at Section 5 – SPARE PARTS LIST. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C...
  • Page 105: Action Required

    • check / replace homogenizing valve 3000 hrs • replace lubrication oil in gear reducer (mineral oil) every 5000 hrs This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.2.2...
  • Page 106 • check pressurization of pneumatic system and oil level • check / replace springs and pumping valves 12000 • check / replace homogenizing valve This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.2.3...
  • Page 107 • check cooling water piping, check water flow Every 200 hrs • tighten nuts in high-pressure head using dynamometric wrench This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.2.4...
  • Page 108 Use and maintenance instructions ORDINARY MAINTENANCE LOG When Mach. (hrs) Action required Operator Date This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.2.5...
  • Page 109 350 ÷ 390 258 ÷ 288 M 30 410 ÷ 450 304 ÷ 332 M 33 560 ÷ 600 413 ÷ 445 M33x2 635 ÷ 680 469 ÷ 502 880 ÷ 960 650 ÷709 Table 4.3.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.3.1...
  • Page 110 When tightening them, refer to the torque values shown in Table 4.3.1 to avoid imposing abnormal stress and undermining their strentgh. WARNING For safety reasons it is strictly forbidden to replace studs in the high-pressure head with non- original spare parts, which might not be able to stand the stress applied resulting in severe risk of injury! This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C010E7C 4.3.2...
  • Page 111 • washing with unsuitable solutions; • misalignment caused by fixing with guide piston become loose. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.1...
  • Page 112 The damage pof plungers’ coating because of corrosion is not covered by any warranty from GEA Mechanical Equipment Italia S.p.A.. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.2...
  • Page 113 (C). To easily open the clamp, it is possible to use one of the screws in the center hole to enlarge the clamp opening. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 114 (D); • remove the valve stop cover (H) if this prevents from easy extraction of the plunger This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.4...
  • Page 115 (figure 4.4.5). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 116 Use and maintenance instructions FIGURE 4.4.4 FIGURE 4.4.5 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.6...
  • Page 117 Make sure it is not blocked or press it down with a suitable tool (e.g. curved diagonal pliers) while the spacer is being inserted. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 118 Use and maintenance instructions ATTENTION tighten the nuts and bolts in cross, according to the shown pattern in figure 4.4.6. FIGURE 4.4.6 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.8...
  • Page 119 Refer to figure 4.4.14 and general drawing in sections 5 – SPARE PARTS CATALOGUE. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.9...
  • Page 120 Use and maintenance instructions FIGURE 4.4.14 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.10...
  • Page 121 Refer to specific drawings in Section 5 - SPARE PARTS CATALOGUE or to figure 4.4.14. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 122 “V” on the rings must point towards the back of the head (see detail in figure 4.4.7). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 123 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 124 (D) into the cylinder and reassemble the flanges, then tighten nuts crosswise as described on chapter 4.3. FIGURE 4.4.9 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.14...
  • Page 125 4.3, Table 4.3.1; use a torque wrench (not provided). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 126: Valve Seats

    To remove the seats you need to have the rights tools (these can be supplied by GEA Mechanical Equipment Italia S.p.A. upon request) to be able to follow the steps described below: FIGURE 4.4.11 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.16...
  • Page 127 (using a plastic hammer or a piece of wood to avoid the damage of the thread, to remove the seats This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C...
  • Page 128 Use and maintenance instructions FIGURE 4.4.12 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.18...
  • Page 129 The definitive blocking of the valve seat in its working position is made durino the operation of the machine because of the pressare. Proceed wit reassembling of valve groups as described at paragraph 4.4.3 FIGURE 4.4.13 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C041E5C 4.4.19...
  • Page 130 (fig. 22.14-S2); • large craters and wear next to the internal diameter (fig. 22.15-S3). FIGURE 4.5.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.1...
  • Page 131 Its aggressive action would lead to chemical etching of the material in question, drastically reducing its duration and putting the correct homogenizing operation of the machine at risk. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C...
  • Page 132 (S) and, if required, replace the guide bushings (J) made of self-lubricating plastic material • Remove the homogenizing valve block (B) and put it on a suitable workbench. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.3...
  • Page 133 (G) has got too much play you need to replace the piece This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C...
  • Page 134 Put from the top the impact head shaft (S) into the guide (H) being careful not to damage the gasket (P) • Check the smooth sliding of the impact head shaft (S) into the guide (H) This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.5...
  • Page 135 The above indications are valid for both homogenizing valves, on machines supplied with second stage homogenizing valve (available as option). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.6...
  • Page 136 It is important to always refer to the specific detail drawings in Section 5 – SPARE PARTS CATALOGUE. FIGURE 4.5.4 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.7...
  • Page 137 Belleville washers • lubricate the thrust bearing with grease (D) To reassemble follow the above procedure backwards. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.8...
  • Page 138 It is important to always refer to the specific detail drawings in SECTION 5 – Spare Parts Catalogue. FIGURE 4.5.7 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C054E5C 4.5.9...
  • Page 139 For safety reasons the discharge pipe must always be kept open and turned downwards. • tighten the nuts (A) fully. For futher information on operation of the overpressure valve see paragraph 3.7.1. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C 4.6.1...
  • Page 140 It is absolutely FORBIDDEN to close the discharge pipe of the overpressure valve with a valve. The valve discharge must always be unobstructed and turned downwards. FIGURE 4.6.1 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C 4.6.2...
  • Page 141: Pressure Gauge

    For instruments provided with electric equipment refer to the wiring diagram, which also indicates the setting range of the instrument. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C 4.6.3...
  • Page 142 (F) on the studs (H) • screw the nuts on (G) by hand before tightening them fully. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C 4.6.4...
  • Page 143 In high-pressure versions, equipped with transducer (T) or digital pressure gauge (M) (see figure 4.6.4), a threaded locking ring (D) is used. FIGURE 4.6.4 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C 4.6.5...
  • Page 144 The battery used is a long life 9V lithium battery, size PP3; in special circumstances a standard 9V alkaline battery may be used. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C061E5C...
  • Page 145 Instructions for maintenance of drive components are given below. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C...
  • Page 146: Installing The Belts

    If necessary alignment can be corrected by loosening the retaining bolts of the conic bush and slightly move the driven pulley (by a few mm.) to reach optimal position then lock the bushing. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C...
  • Page 147 To make this operation easier simply reduce the distance between the pulleys. Fit the belts into the grooves and rotate the pulley to facilitate insertion and prevent damage. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C...
  • Page 148 Use and maintenance instructions FIGURE 4.7.3 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C 4.7.4...
  • Page 149 - short shaft center distance - medium or big size pulleys - medium or big shaft center distance TABLE 4.7.4 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C 4.7.5...
  • Page 150 4.7.6, so as to compensate the natural extension and initial settling of the belts. FIGURE 4.7.5 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C 4.7.6...
  • Page 151 72 – 102 60 – 90 50 – 80 > 356 103 – 132 91 – 120 81 - 110 TABLE 4.7.6 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C 4.7.7...
  • Page 152: Look And Listen

    Check the condition of the belts, and see if there are any cuts or cracks, that are a sign of excessive wear and the need to replace the part. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C...
  • Page 153 Check the condition of the sides of the belt: an anomalous wear may cause slipping or excessive wear of the grooves of the pulleys. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C...
  • Page 154 If the motor pulley is not fitted with a “Taper-Lock” bushing, to install or remove the pulley use a suitable pulley extractor and threaded rod for mounting the shaft, using the threaded bore on the end of it. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C072E4C 4.7.10...
  • Page 155 Such kind of maintenance requires skilled personnel, therefore it is recommended to contact GEA Mechanical Equipment Italia S.p.A. Customer Service for advice and support. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C081E6C...
  • Page 156 Lubricating oils are extremely harmful to environment and should be disposed of correctly in suitable disposable, in accordance with the local regulations, to avoid environment and water pollution. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C081E6C 4.8.2...
  • Page 157 • tighten the screws (K). This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C081E6C 4.8.3...
  • Page 158 (Z) must be removed to replace the gaskets, and then inserted onto the guide plunger stem (Q) and snapped on locked against the flange (M) in the seat provided. FIGURE 4.8.3 This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C081E6C 4.8.4...
  • Page 159 The list of recommended oils, including food-grade oils, is given in document TT-0038 attached to section 1 of this manual. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C092E10C 4.9.1...
  • Page 160: Splash Lubrication

    WARNING Used oils are extremely harmful to environment and should be disposed of correctly, in accordance with the local regulations. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C092E10C 4.9.2...
  • Page 161 4.8.1. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C092E10C...
  • Page 162 • a positive displacement high pressure pump • an homogenizer with manual pressure adjustment is NOT equipped with pneumatic plant. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C102E4C 4.10.1...
  • Page 163 Use and maintenance instructions 4.11. Aseptic plant The machine, being supplied in SANITARY execution is NOT equipped with aseptic plant. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 4C112E4C 4.11.1...
  • Page 164 5.1. How to use the spare parts catalogue 5.2. How to order spare parts 5.3. Recommended spare parts 5.4. Maintenance box This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 165: How To Order Spare Parts

    • exact address and name of contact person To order spare parts or request quotations for spare parts, copy the standard form below and send it by fax. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 166 From: Name: Reply Fax No. e-mail: Model: Serial No. URGENT QUOTATION ORDER No. ¨ ¨ ¨ Part CODE Description Shipping Specs. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 167: Recommended Spare Parts

    In addition to the ordinary maintenance operations described in Section 4 - MAINTENANCE, below you will find a table with checklist for machine inspection that you can use to check which spare parts are needed before performing ordinary maintenance on the machine. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 168 64 Aseptic plant 31 Bearings 65 Steam heat exchanger 32 Gaskets 66 Steam valve 33 Oil splash guards 67 Aseptic chambers gaskets Notes: This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 169: Maintenance Box

    Section 4 - MAINTENANCE. The maintenance box includes a basic set of spare gaskets. Please find attached a list of the tools supplied for ordinary maintenance. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C001E6C...
  • Page 170 O-RING JUNTA TÓRICA JOINT TORIQUE 9531-4206-595 O-RING O-RING O-RING JUNTA TÓRICA JOINT TORIQUE 9531-4330-595 O-RING O-RING O-RING JUNTA TÓRICA JOINT TORIQUE 9534-1792-252 PACCHETTO PACKING PACKUNG EMPAQUETADURA GARNITURE DE PISTON 5C041E3_14567.xlsm 1 / 1 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 171 You will find attached assembly drawings and a list of components and spare parts. The first code of each spare parts list indicates the assembly drawing which the components refer This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 5C050E4C...
  • Page 172 PACKUNG EMPAQUETADURA GARNITURE DE PISTON 0220 9513-3470-090 RONDELLA WASHER UNTERLEGSCHEIBE ARENDELA RONDELLE 0230 9513-5528-000 RONDELLA WASHER UNTERLEGSCHEIBE ARENDELA RONDELLE 0240 9591-3022-511 ASSIEME ASSEMBLY DRAWING BAUGRUPPEN ZEICHNUNG DESPIECE DESSIN D'ENSEMBLE 5C051E3_14567.xlsm 1 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 174 SIEGE DE SOUPAPE 0030 9531-9064-000 SFERA BALL KUGEL BOLA SPHERE 0040 9512-2300-010 MOLLA SPRING FEDER MUELLE RESSORT 0050 9513-3835-000 COPERCHIO VALVOLA VALVE COVER VENTILKAPPE TAPA PARA VALVULA CAPUCHON DE SOUPAPE 5C051E3_14567.xlsm 2 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 176 SIEGE DE SOUPAPE 0030 9531-9064-000 SFERA BALL KUGEL BOLA SPHERE 0040 9512-2300-010 MOLLA SPRING FEDER MUELLE RESSORT 0050 9513-3835-000 COPERCHIO VALVOLA VALVE COVER VENTILKAPPE TAPA PARA VALVULA CAPUCHON DE SOUPAPE 5C051E3_14567.xlsm 3 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 178 DESSIN D'ENSEMBLE 0020 9513-1711-050 PISTONE PLUNGER KOLBEN PISTON PISTON 0030 9512-9174-000 MORSETTO CLAMP KLEMME ABRAZADERA MORS 0040 9512-8724-100 PROLUNGA EXTENSION VERLAENGERUNG PROLONGADOR PROLONGATEUR 0050 9536-9108-025 VITE SCREW SCHRAUBE TORNILLO 5C051E3_14567.xlsm 4 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 180 9531-4045-595 O-RING O-RING O-RING JUNTA TÓRICA JOINT TORIQUE 0060 9531-1013-000 DADO MUTTER TUERCA ECROU 0070 9531-1919-000 DADO MUTTER TUERCA ECROU 0080 9533-3026-000 TRASDUTTORE TRANSDUCER SIGNALUMFORMER TRANSMISOR DE PRESIÓN TRANSDUCTEUR 5C051E3_14567.xlsm 5 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 182 CODE ABSENT 0080 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 0090 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 5C051E3_14567.xlsm 6 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 184 TORNILLO 0110 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 0120 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 5C051E3_14567.xlsm 7 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 186 JOINT TORIQUE 0040 9531-1333-000 BOCCHETTONE UNION ANSCHLUSS CONEXIÓN TUBULURE 0050 9531-3031-595 O-RING O-RING O-RING JUNTA TÓRICA JOINT TORIQUE 0060 9531-1011-000 DADO MUTTER TUERCA ECROU 0070 9536-9116-025 VITE SCREW SCHRAUBE TORNILLO 5C051E3_14567.xlsm 8 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 188 CODE ABSENT 0280 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 0290 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 5C051E3_14567.xlsm 9 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 190 SEEGER SICHERUNGSRING ANILLO DE RETENCION CIRCLIPS 0330 9513-1330-000 BUSSOLA BUSHING BUCHSE MANGUITO FOURREAU 0340 9531-7056-000 MANIGLIA HANDLE GRIFF MANGO POIGNEE 0350 9532-1032-000 SEEGER SEEGER SICHERUNGSRING ANILLO DE RETENCION CIRCLIPS 5C051E3_14567.xlsm 10 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 192 SEEGER SICHERUNGSRING ANILLO DE RETENCION CIRCLIPS 0330 9513-1330-000 BUSSOLA BUSHING BUCHSE MANGUITO FOURREAU 0340 9531-7056-000 MANIGLIA HANDLE GRIFF MANGO POIGNEE 0350 9532-1032-000 SEEGER SEEGER SICHERUNGSRING ANILLO DE RETENCION CIRCLIPS 5C051E3_14567.xlsm 11 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 194 O-RING JUNTA TÓRICA JOINT TORIQUE SUPPORT 0370 9531-6137-516 GUARNIZIONE GASKET DICHTUNG JUNTA JOINT A COMPLETAMENTO: IN ADDITION: ZUR ERGAENZUNG: PARA COMPLETAMIENTO: POUR COMPLETE: 9538-8013-000 ATTREZZO TOOL WERKZEUG HERRAMIENTA OUTILLAGE 5C051E3_14567.xlsm 12 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 197 RIEMEN CORREA COURROIE 0110 9539-9011-000 VENTOLA LUEFTER VENTILADOR HÉLICE 0120 9537-0306-020 VITE SCREW SCHRAUBE TORNILLO 0130 N.A. CODICE NON PRESENTE N.A. NICHT BESTEHENDER KODE CÒDIGO NO PRESENTE CODE ABSENT 5C051E3_14567.xlsm 13 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 199 NIPPLE A COMPLETAMENTO: IN ADDITION: ZUR ERGAENZUNG: PARA COMPLETAMIENTO: POUR COMPLETE: 9550-0000-964 ADATTATORE ADAPTER ADAPTER ADAPTADOR ADAPTATEUR 9538-8054-000 ADATTATORE ADAPTER ADAPTER ADAPTADOR ADAPTATEUR 9532-7265-000 RACCORDO CONNECTION ANSCHLUSS RACOR RACCORD 5C051E3_14567.xlsm 14 / 14 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 202: Electrical Diagrams - Index

    Use and maintenance instructions SECTION 6 ELECTRICAL DIAGRAMS - INDEX 6.1. Electrical diagrams This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 6C001E5C...
  • Page 203: Electrical Diagrams

    The wiring of the machine and its components must be done by qualified personnel who must be able to understand properly the supplied electrical documentation and wiring diagrams. This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 6C001E5C...
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  • Page 231 GEA Niro Soavi...
  • Page 233 INGRESSI - USCITE PLC GEA Niro Soavi SPEC-IO GEA Mechanical Equipment Italia S.p.A. via M. da Erba Edoari, 29 43123 Parma (ITALY) PLC INLET - OUTLET PHONE : +39.0521.965411 - FAX : +39.0521.242819 NS3006H 14567 14.01.19 COMMESSA MODELLO MACCHINA N° DI SERIE SIG.
  • Page 234 INGRESSI - USCITE PLC GEA Niro Soavi SPEC-IO GEA Mechanical Equipment Italia S.p.A. via M. da Erba Edoari, 29 43123 Parma (ITALY) PLC INLET - OUTLET PHONE : +39.0521.965411 - FAX : +39.0521.242819 NS3006H 14567 14.01.19 COMMESSA MODELLO MACCHINA N° DI SERIE SIG.
  • Page 235 Indirizzo del modulo Indirizzo IP 192.168.0.3 Maschera di sottorete: 255.255.255.0 Gateway di default Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina: 1 / 11...
  • Page 236 B017 - Machine STOP >1 alarms intervention - 4/B034 - Intervention alarmes 3/B075 d'arrêt machine ) Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina:...
  • Page 237 1/Q1 Text1: enabled Text2: disabled Rem = off B069 00:50s+ 3/B038 Rem = off Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina: 3 / 11...
  • Page 238 Rem = off Quit = off B075 15:00s+ Text1: enabled B038 Text2: disabled Rem = off Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina:...
  • Page 239: Table Of Contents

    - Circuit pour retarde insertion pression de homogeneization a la mise en marche ) B062 1/Q1 5/B056/1 B061 & 1/B018 5/B066/1 Rem = off 15:00s+ Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina: 5 / 11...
  • Page 240 - 2nd stage pressure insertion by remote circuit - Circuit pour insertion pression 2 etage, en distance ) B066 (KA-2S) 4/B061 & (C.EST.2S) Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc...
  • Page 241 Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina: 7 / 11...
  • Page 242: (Sq-W) I

    P R O T E C T I O N - Entrambi E L E C T R I Q U E S Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00...
  • Page 243: Quit = Off

    P R E S S I O N - Entrambi A L I M E N T A T I O N Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00...
  • Page 244: Rem = Off 15:00S

    - Line5: N - Line6: N Destinazione segnalazione A I R E N T R E E - Entrambi Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc...
  • Page 245: P.fix.,L/R,Full Options,Display Cliente: Ns3006H 14567Abc.lsc Pagina

    SA-LR C.EST.M KM-O FR/QF BP-IG SQ-W KM-O HL-M HL-ALQ YV-W YV-A KA-1S KA-2S Progettista: Progetto: P.FIX.,L/R,Full Options,Display Cliente: GEA Baltics UAB Controllo: GEA Mechanical Eq. Impianto: NS3006H N. disegno: 14567ABC Creato/modificato: 25/05/15 15.56/14/01/19 11.00 File: 14567ABC.lsc Pagina: 11 / 11...
  • Page 246 DISTINTA MATERIALE ELETTRICO GEA Niro Soavi SPEC-DE GEA Mechanical Equipment Italia S.p.A. via M. da Erba Edoari, 29 43123 Parma (ITALY) ELECTRICAL EQUIPMENT LIST PHONE : +39.0521.965411 - FAX : +39.0521.242819 NS3006H 14567 14.01.19 COMMESSA MODELLO MACCHINA N° DI SERIE SIG.
  • Page 247 Sigla N.ro Descrizione Codice Marca Tipo Caratteristiche Denomination Characteristics Item Q.ty Code Brand Type DISPOSITIVO DI SICUREZZA per emergenza PREVENTA 24Vc.c. ; Contatti 3 N.A. ; Cat.4 TELEMECANIQUE KA-EM (Schneider electric) XPSAF5130 EMERGENCY SECURITY DEVICE 24Vd.c. ; 3 N.O. Contacts ; Cat.4 ACCOPPIATORE A RELÉ...
  • Page 248 Sigla N.ro Descrizione Codice Marca Tipo Caratteristiche Denomination Characteristics Item Q.ty Code Brand Type TARGHETTA INSERIBILE BIANCA 27x15mm T 1527 B MODERNOTECNICA INSERTABLE WHITE TAG 27x15mm VETRINO DI PROTEZIONE per targhette 27x15mm T 1527 V MODERNOTECNICA PROTECTIVE SLIDE for tags 27x15mm PORTA-TARGHETTE 48x30mm ;...
  • Page 249 Electrical list Electrical list - Elektrische - Lista parte eléctrica - Liste de pièces électrique Item Part Code Qty Descrizione Description Beschreibung Descripción Description 9562-0412-200 MOTORE MOTOR MOTOR MOTOR MOTEUR 6C011E3_14567.xlsm 1 / 1 GEA Mechanical Equipment / GEA Niro Soavi...
  • Page 250 Use and maintenance instructions Section 7 Suppliers catalogue - index 7.1. Sub-suppliers and components catalogue This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 7C001E5C...
  • Page 251 In addition to the maintenance guidelines provided in this USE AND MAINTENANCE MANUAL, you should refer to the specific instructions of any installed components This manual is the property of GEA Mechanical Equipment Italia S.p.A. Any reproduction, even in part, is prohibited. 7C001E5C...
  • Page 252 GEA Niro Soavi LIST OF SUB-SUPPLIERS COMPONENTS Ref. Part Code Description Description 7.01.1 9562-0412-200 MOTORE MOTOR 7.01.2 9533-3026-000 TRASDUTTORE TRANSDUCER 7.01.3 9533-1034-000 MANOMETRO PRESSURE GAUGE 7C011E0_C_14567 1 of 1...
  • Page 253 GEA Niro Soavi Ref. Part Code Description Description 7.01.1 9562-0412-200 MOTORE MOTOR 7.01.1...
  • Page 254 Drehstrommotoren Betriebsanleitung Operating instructions Instructions de service Three-phase AC Motors Instrucciones para el manejo Manuale d’uso Moteurs triphasés Bruksanvisning Motores trifásicos Motori trifasi Trefasmotorer 1LA6, 1LA7/9, 1LP7/9, 1PP7/9 BG 56 ... 90 L - IM B3 1MA6/7, 1MF6/7 BG 100 ... 160 L - IM B3 BG 100 ...
  • Page 255: Betrieb

    DEUTSCH Ggf. kann ein komplettes Auswuchten des Motors mit dem Abtriebs- Allgemeine Hinweise element erforderlich werden. Zu beachten sind die Angaben und Anweisungen in der BG90S/L: Die Motoren haben zur Einhaltung der genormten Fußab- mitgelieferten Anleitung Sicherheits- messungen bei der Bauform IM B3 an den hinteren Füßen Doppel- Inbetriebnahmehinweise bzw.
  • Page 256 DEUTSCH Messung HINWEIS: Die zulässigen axial- und Querkräfte (lt. Katalog) dürfen Der Mindestisolationswiderstand der Wicklungen gegen Masse nicht überschritten werden ! wird mit 500 V Gleichspannung gemessen. Dabei soll die Temperatur Unabhängig von den Betriebsstunden sollte das Wälzlager , der Wicklungen 25°C ± 15°C betragen. wegen der Fettalterung, etwa alle 3 Jahre erneuert werden.
  • Page 257 ENGLISH Die Schutzeinrichtung muß bei blockiertem Läufer innerhalb der General note für die jeweilige Temperaturklasse angegebenen t -Zeit abschal- The data and recommendations specified in all the ten. instructions supplied ("Information on safety and Elektrische Maschinen für Schweranlauf (Hochlaufzeit > 1,7 x t commissioning"), and in all other related Zeit) sind entsprechend den Angaben der EG-Baumusterprüf- instructions, must always be observed in order to avoid...
  • Page 258 ENGLISH BG90S/L: Double drillholes are provided for Type IM B3 in the rear feet Measurement (see Fig. 10) to maintain the standard foot dimensions. The minimum insulation resistance of the windings to ground is measured with 500 V DC. The winding temperature should then be 25 o C ±...
  • Page 259 ENGLISH The overcurrent protection facility with current dependent Fitting new bearings, type of grease delayed triggering is to be selected so that the triggering time Under normal operating conditions, with horizontally mounted motors to be taken from the switch characteristic curve for the protected motor ratio I must not be greater than the and the following coolant temperatures and motor speeds, the...
  • Page 260 FRANÇAIS organes de transmission (demi-accouplements, poulies, roues Remarque générale dentées,...) sont les conditions d’un bon comportement vibratoire. Afin d’assurer la protection des personnes et d’éviter tout dégât matériel, il est impératif de respecter les indications C’est ainsi qu’il faudra éventuellement procéder à l’équilibrage du contenues dans les Consignes de sécurité...
  • Page 261 FRANÇAIS Résistance d’isolement REMARQUE Dans la mesure où le moteur doit fonctionner avec La résistance minimale d’isolement mesurée par rapport à trous d’écoulement de l’eau de condensation fermés, ces derniers la masse est de 10 Megaohms pour les enroulements neufs, devront être ouverts de temps à...
  • Page 262: Operación

    ESPAÑOL du modèle type CE et/ou sur la plaque signalétique en ce qui Indicaciones generales concerne le mode de service et les tolérances, les machines Deben observarse los datos y las indicaciones que figuran électriques sont dimensionnées pour régime continu et démarrages en las instrucciones de servicio y de seguridad y en normaux sans répétition fréquente sans montée de température todas las demás suministradas.
  • Page 263: Conexiones Eléctricas

    ESPAÑOL BG90S/L: Para observar las medidas de las patas en la forma de Medición construcción IM B3, los motores llevan agujeros dobles en las patas La resistencia mínima del aislamiento contra masa de los posteriores (véase la figura 10). arrollamientos se mide con 500 V c.c. Al hacerlo, la temperatura de los arrollamientos será...
  • Page 264 ESPAÑOL Cambio de rodamientos, tipo de grasa Mayores desviaciones de los valores calculados pueden aumentar El plazo para el cambio de los rodamientos [h] bajo condiciones indebidamente el recalentamiento de la máquina eléctrica y han de normales de servicio, montaje horizontal del motor, temperatura del figurar en la placa de características.
  • Page 265: Installazione

    ITALIANO BG90S/L: i motori sono dotati di fori doppi sui piedi posteriori in modo Avvertenze generali da rispettare le dimensioni standardizzate dei piedi per la forma di Onde evitare pericoli e danni è assolutamente necessario costruzione B3 (vedi la fig. 10). attenersi alle indicazioni e istruzioni fornite nell’opuscolo allegato „Avvertenze per la sicurezza e la messa in Cassetta terminale...
  • Page 266: Manutenzione

    ITALIANO Misura Sostituzione dei cuscinetti, tipo di grasso La resistenza di isolamento minima degli avvolgimenti verso Intervallo per la sostituzione dei cuscinetti (h) con condizioni di massa viene misurata con 500 V tensione continua. La temperatura funzionamento normali, posizione orizzontale del motore: ±...
  • Page 267 ITALIANO SVENSKA La classe di temperatura del motore indicata sulla targhetta dei Allmänna anvisningar dati deve coincidere con la classe di temperatura del gas Följ alla uppgifter och anvisningar i den levererade infiammabile che può eventualmente prodursi. säkerhets- och idrifttagandeinstruktionen och all annan Il salvamotore ad intervento ritardato va scelto in modo che dokumentation.
  • Page 268 Òðåõôàçíûå äâèãàòåëè Ausgabe / Edition N14-0105 DEUTSCH/ENGLISH/FRANCAIS/ESPANNOL/ITALIANO/SVENSKA/ÈESKY/ÏÎ ÐÓÑÑÊÈ BG 180M ... 315L Baugrößen (BG) Frame sizes (BG) Désignation de carcasse (BG) Tamaòos constuctivos (BG) Grandezze (BG) Storlekar (BG) Konstrukèní velikosti (BG) Êîíñòðóêòèâíûå ðàçìåðû (BG) Êîíñòðóêòèâíûå ôîðìû (1ME6) (1ME6) Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 269 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 270 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 271 for 1ME6, frequency deviations of ±3%) Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 272 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 273 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 274 1MA5/1MF5 de ±3 % Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 275 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 276 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 277 ESPAÒOL ajustada 1ME6 desviaciones máximas de frecuencia de ±3 % Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 278 ESPAÒOL Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 279 ESPAÒOL Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 280 (per 1ME6 ±3% della frequenza), Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 281 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 282 Ó ÏÎ ÐÓÑÑÊÈ...
  • Page 283 GEA Niro Soavi Ref. Part Code Description Description 7.01.2 9533-3026-000 TRASDUTTORE TRANSDUCER 7.01.2...
  • Page 284 PI2794 PI-010-REA01-MFRKG/US/ /P Pressure sensors 1: 4-digit alphanumeric display 2: LEDs 3: Programming button Made in Germany Product characteristics Combined pressure sensor Quick disconnect Process connection: G 1 A / Aseptoflex Vario Display units: bar, psi, MPa, % of the span Function programmable 2-wire connection technology: analogue output...
  • Page 285 PI2794 PI-010-REA01-MFRKG/US/ /P Pressure sensors Output 2-wire connection technology: analogue output 3-wire connection technology: 2 outputs OUT1 = switching output OUT2 = switching output or analogue output Output function 1 x normally open / normally closed programmable + 1 x normally open / normally closed programmable or 1 x analog (4...20 / 20...4 mA, scalable) Current rating [mA]...
  • Page 286 PI2794 PI-010-REA01-MFRKG/US/ /P Pressure sensors Tests / approvals EN 61000-4-2 ESD: 4 kV CD / 8 kV AD EN 61000-4-3 HF radiated: 10 V/m EN 61000-4-4 Burst: 2 kV EN 61000-4-5 Surge: 0.5/1 kV EN 61000-4-6 HF conducted: 10 V Shock resistance DIN IEC 68-2-27: 50 g (11 ms)
  • Page 287 PI2794 PI-010-REA01-MFRKG/US/ /P Pressure sensors Min. response time switching output [ms] --- (2L) / 3 (3L) Damping for the switching output (dAP) [s] 0.00...30.00 Damping for the analog output (dAA) 0.01...99.99 ifm efector, inc. 782 Springdale Drive, Exton, PA 19341 — We reserve the right to make technical alterations without prior notice. — US — PI2794 — 07.08.2012...
  • Page 288 GEA Niro Soavi Ref. Part Code Description Description 7.01.3 9533-1034-000 MANOMETRO PRESSURE GAUGE 7.01.3...
  • Page 291 • • GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX Europe 600 Index.

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