Table of Contents
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Table of Contents
Related Manuals for Jungheinrich ETM 110
Summary of Contents for Jungheinrich ETM 110
- Page 1 ETM/V 110/112/114/116 04.99- Operating instructions 50047421 10.05...
- Page 2 Important notes on transporting and mounting load lifting devices to reach trucks Transport Depending on the overall height of the lifting mast and the local conditions transport can be performed in three different ways – Standing, with the lifting mast mounted (for trucks with low overall height) –...
- Page 4 Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
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Page 6: Table Of Contents
Table of contents Correct use and application of the truck Description of the truck Application ..................B 1 Assembly description and functional description ......B 2 Truck ....................B 3 Load lifting system ................B 5 Technical data - Standard version ........... B 6 Output data for standard truck versions ........... - Page 7 Operation Safety regulations governing the operation of the truck ....E 1 Description of the operating controls and indicators ......E 2 Start-up of truck ................E 6 How to use the safety belt o ............E 7 Truck operation ................E 9 Safety regulations applicable when operating the truck ....
- Page 8 Maintenance of the fork-lift truck Operational safety and environmental protection ......F 1 Safety regulations applicable to truck maintenance ......F 1 Servicing and inspection ..............F 3 Maintenance Check .................F 4 Lubrication Schedule .................F 6 Fuels, coolants and lubricants ............F 7 Reservoir filling level ETM/V 110, 112, 114 ........F 7 Instructions for the servicing operations ..........F 8 Preparing the truck for the performance of servicing and maintenance operations ..............F 8...
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Page 10: A Correct Use And Application Of The Truck
A Correct use and application of the truck The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble. -
Page 12: B Description Of The Truck
B Description of the truck Application The ETM/V 110-116 is an electrically driven three-wheel truck incorporating a traver- sing mast and a lateral seat. It is intended for the lifting and transportation of goods on level ground. It can pick up pallets of open ground support, pallets provided with lateral boards arranged outside or inside the range of the load-bearing wheels, or trol- leys. -
Page 13: Assembly Description And Functional Description
Assembly description and functional description Item Designation Item Designation Clear-view lifting mast Drive wheel Overhead guard Foot switch Free-lift cylinder Battery trolley unlocking system Auxiliary hydraulics (ZH2) Parking brake Control lever „Mast tilting“ Key switch Control lever „Traversing of Master switch (emergency stop) Mast“... -
Page 14: Truck
Truck Safety installations: The enclosed truck contour featuring rounded edges ensures safe handling of the ETM/V 110-116 truck. The driver is protected by the overhead guard (2). The drive wheel (10) and the load-bearing wheels (8) are enclosed by a sturdy collision guard. - Page 15 Item Designation Item Designation Clear-view lifting mast Drive wheel Overhead guard Foot switch Free-lift cylinder Battery trolley unlocking system Auxiliary hydraulics (ZH2) Parking brake Control lever „Mast tilting“ Key switch Control lever „Traversing of Master switch (emergency stop) Mast“ Solo-pilot stick Information and service display (LISA) Load-bearing wheels...
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Page 16: Load Lifting System
Operating controls and indicators: The operating controls and indicators are clear- ly laid out and arranged at the driver position. Control lever (5) is used to operate the “Mast tilting” function, control lever (6) to ope- rate the “Forward/backward traversing of mast” function. The solo-pilot stick (7) is used to operate the “Lifting/lowering”... -
Page 17: Technical Data - Standard Version
Technical data - Standard version Technical data to VDI 2198. Technical data are subject to alteration and extension in scope. Output data for standard truck versions Designation ETM/V 110 ETM/V 112 ETM/V 114 ETV 116 Q Capacity 1000 1200 1400 1600 (at C = 600 mm) C Load centre di-... -
Page 18: Dimensions
Dimensions Designation ETM/V 110 ETM/V112 ETM/V114 ETV116 (ZT/DZ/ZZ) (ZT/DZ) (ZT/DZ) (ZT/DZ) s Height of lowered fork Height above over- 2075 2075 2075 2190 head guard Total length 1870 a) 1954 b) 1957/1985 1967/1995 Traversing di- 602 d) 618 e) 624/602 e) 666/644 e) mm stance Length across 1625... -
Page 19: En Standards
EN standards Continuous sound level: 67dB(A) according to EN 12053 as stipulated in ISO 4871. The continues sound level is an average value determined according to the stan- dard’s guidelines and takes into consideration the sound level when driving, lifting and in idle mode. -
Page 20: Location Of Instruction Labels And Identification Plates
Location of instruction labels and identification plates Item Designation Drive direction when locking the steering wheel (option) Load diagram, capacity / lateral traversing device Load diagram, capacity / load centre / fork Load diagram, capacity / load centre / lifting height 21.1 Sign: Put on safety belt Prohibitive sign “Do not reach through the hoist frame”... - Page 21 Truck identification plate) Item Designation Item Designation Type Manufacturer Serial No. Min./max. battery weight in kg Rated capacity in kg Drive power in kW Battery: Voltage V Load centre distance in mm Empty weight without battery in kg Year of manufacture Manufacturer logo Option In event of queries relating to the truck or spare part orders, please state the serial...
- Page 22 Load diagram, capacity / load centre / fork The load diagram (20) shows the capa- city Q of the fork in kg. A diagram shows the max. capacity at different load centres (C in mm). Load diagram, capacity / lateral tra- versing device The load diagram (19) shows the redu- ced capacity Q in kg with the lateral tra-...
- Page 23 B 12...
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Page 24: C Transportation And Commissioning
C Transportation and commissioning Loading and unloading of trucks by crane Ensure that the lifting gear is of adequate capacity (Transportation weight = net weight + battery weight; see truck identification plate) – To load the truck with lifting gear, lay the loop of the rope around the strut of the overhead guard (1). -
Page 25: Moving A Defective Truck
Moving a defective truck – Secure the towing device to the recovery vehicle and to the truck to be towed away. – Disconnect the battery connector – Release the parking brake. The towed truck must be steered by a person seated on the truck seat. Tow the truck at a walking pace. -
Page 26: D Battery - Servicing, Recharging, Replacement
D Battery - servicing, recharging, replacement Safety regulations governing the handling of lead-acid batteries The truck must be parked and rendered safe, before any operations on batteries are to be undertaken (refer to Chapter E). Servicing staff: Recharging, servicing and replacing of batteries must only be per- formed by qualified personnel. -
Page 27: Exposing The Battery
The battery weights can be seen on the battery identification plate. Depending on the type of battery used, it is also possible to use models with enhan- ced performance or maintenance-free batteries. When replacing or installing batteries, ensure that the battery is correctly secured in the battery compartment of the truck. -
Page 28: Bypassing The Drive Current Interruption
Bypassing the drive current interruption – Switch on the switch “Cut-back speed” (3). If the battery is protruding, the truck may only be driven at cut-back speed in the bat- tery charging station! Battery trolley emergency unlocking system – Render the truck ready for operation (refer to chapter E). -
Page 29: Removing And Installing The Battery
Removing and installing the battery – Expose the battery (refer to chapter D, section 3). Batteries with open poles, or open cell bridges, must be covered with a rubber mat to prevent short-circuiting. When using a crane in battery replacing operations, ensure that the crane is of adequate capacity (refer to the battery weight indicated on the bat- tery identification plate located at the battery trough). -
Page 30: Battery Discharge Indicator, Battery Discharge Monitor And Hour Meter
Battery discharge indicator, battery discharge monitor and hour meter Battery discharge indicator: The charging state of the battery (13) is indicated in 10% steps in the LISA display. The standard setting of the battery di- scharge indicator / discharge monitor is made using standard batteries.. -
Page 32: Safety Regulations Governing The Operation Of The Truck
E Operation Safety regulations governing the operation of the truck Driving permission: The truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his represen- tative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck. -
Page 33: Description Of The Operating Controls And Indicators
Description of the operating controls and indicators Item Operating Function control /indicator Control lever Operates the following function: „Inclining of mast“ – Tilting the hoist frame forward / backward Control lever Operates the following function: „Inclining of fork“ – Pushing forward / retracting the mast holder Solo-pilot Operates the following functions: –... - Page 35 Item Operating Function control /indicator 15 Master switch The circuit is interrupted, all electrical functions are (emergency stop) switched off and automatic braking of the truck is triggered. 16 Information and ser- Display of essential driving parameters, lifting para- vice display (LISA) meters, warning signals, operating error indications and service indications 17 Control lever ZH 2...
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Page 37: Start-Up Of Truck
Start-up of truck The driver must make sure that nobody is within the danger area of the truck, before the truck is switched on or operated, or before a load is lifted. Checks and operations to be performed before starting daily work –... -
Page 38: How To Use The Safety Belt O
Adjusting the steering column – Release the steering column locking mechanism (10) and adjust the incli- nation and the height of the steering column (20) as required. – Tighten steering column locking me- chanism. Switching on the truck – Pull up the master switch (15). –... - Page 39 Behaviour in unusual situations Proceed as follows, if there is danger of the floor conveyor tipping over. – Press the upper part of your body against the the backrest. – Keep both hands at the steering wheel and use your feed for additional support.
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Page 40: Truck Operation
Truck operation Safety regulations applicable when operating the truck Driving lanes and work areas: Only such lanes and routes that are specially alloca- ted for truck traffic must be used. Unauthorized persons must stay away from work areas. Loads must only be stored at places specially provided for this purpose. Driving conduct: The travelling speed must be adapted to the prevailing local con- ditions. -
Page 41: Driving, Steering, Braking
Driving, steering, braking Emergency cut-out – Depress the master switch (15). This will switch off all electric functions. Functioning of the switch must not be af- fected by object placed on it. Driving Do not drive the truck unless the hoods are closed and locked in the stipulated manner. - Page 42 Braking The braking behaviour of the truck strongly depends on the state of the floor. This must be taken into account by the driver for his driving behaviour. The truck can be braked in three ways: – by counter-current braking, –...
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Page 43: Adjusting The Fork Tines
Adjusting the fork tines To ensure safe picking up of loads, the ti- nes should be apart as far as possible and set centrally to the truck. The load centre must be located centrally bet- ween the fork tines. – Swivel the locking lever (22) upwards. –... - Page 44 The fork must be free before they can be lowered from the rack. Do not start before the fork is completely lowered. Pushing the mast holder forward Do not reach between the mast and the battery hood. – Tilt the control lever (2) in the T direc- tion to push the mast holder forward and in the U direction to retract it.
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Page 45: Picking Up, Lifting And Transporting Of Loads
Picking up, lifting and transporting of loads – Tilt the control lever (2) in the V or the R direction to bring the fork tines into a hori- zontal position. – Move the truck up to the load. – Tilt the control lever (2) in the T direction to push the mast holder forward. –... -
Page 46: Operating An Attachment
Operating an attachment Integrated lateral traversing device The directions “to the left” and “to the right” refer to the load lifting device as seen from the operator’s position. Moving the lateral traversing device to the left: – Press the switch (21) in the X1 direc- tion. -
Page 47: Rendering Vehicle Safe When Parking
Rendering vehicle safe when parking When the vehicle is parked and left unattended, it has to be rendered safe, even if it is left unattended for only a short period of time. Never park the truck on a slope or incline. The load lifting device must always be com- pletely lowered. -
Page 48: Information And Service Display (Lisa)
Information and service display (LISA) The display (25) of the LCD information and service display (LISA) shows the opera- tion data, the battery charge, the service hours as well as service data and diagnosti- cal data. Below the display there are six LEDs (26) - (31). The keyboard (four keys (32) - (35) serves for the selection, the reading and the modification of vehicle para- meters. -
Page 49: Led Warning Lamps
LED warning lamps Six red light-emitting diodes indicate the following states: Item Function Direction of motion forward (drive direction) (green LED) Parking brake applied (red LED) Direction of motion backward (load direction) (green LED) Brake liquid level too low (red LED) Lateral traversing device in center position (green LED) Battery unlocked (red LED) Key assignment... -
Page 50: Displays
Displays The display shows operating data and fault messages. The user menu permits the setting of the following driving parameters: Here the time between max. operation of A C C E L E R A T I O N the controller and 100 % control by the electronics is set. -
Page 51: Changing Truck Parameters
Changing truck parameters Changing of truck parameters will also change the driving behaviour of the truck. This must be taken into account when commissioning the truck!Parameters may only be changed while the truck is at a standstill and no lifting movements are performed. –... -
Page 52: Fault Locating Operations
Fault locating operations This chapter enables the user to locate and to remedy simple faults or the conse- quences of operating errors. Fault locating operations should be performed in the or- der as set out in the table below. Fault Possible cause Remedy Truck does not... -
Page 53: Auxiliary Electrical Systems
Auxiliary electrical systems Seat heating All auxiliary electrical systems are activated regardless of the key switch position. The battery master switch must have been switched on (see section, “Switching on the truck”). To prevent discharge of the battery after the truck has been parked, always heed section, “Rendering vehicle safe when parking”. -
Page 54: 360° Warning Light
360° warning light Item Designation 360° warning light Switch - 360° warning light ON/OFF Flash lamp Item Designation Flash lamp Switch - flash lamp ON/OFF DC/DC transformer on/off switch Switches the DC/DC transformer 48/24V or 48/12V respectively on or offOverride button (ESA / Electrical lifting limitation) Item Designation... -
Page 55: Override Switch Esa
Override switch ESA Item Designation Override switch Bridge switch Lateral traversing device When the mast slide is below the safety height in front of the wheel arms, the mast slide retraction movement is blocked by limit switches. When the lateral traversing device is between the wheel arms and below the safety height, the lateral traversing movement is blocked by limit switches. -
Page 56: F Maintenance Of The Fork-Lift Truck
F Maintenance of the fork-lift truck Operational safety and environmental protection The checks and servicing operations contained in this chapter must be performed in accordance with the intervals as indicated in the servicing checklists. Modifications of fork-lift truck assemblies, especially of the safety installations, are not permitted. - Page 57 Work on the electric system: Work on the electric system of the truck must only be performed by personnel specially trained for such operations. Before commencing any work on the electric system, all measures required to prevent electric shocks have to be taken. For battery-operated fork-lift trucks, the truck must also be depowe- red by removing the battery plug.
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Page 58: Servicing And Inspection
Servicing and inspection Thorough and expert servicing is one of the most important preconditions for safe operation of the fork-lift truck. The neglect of regular servicing intervals can lead to fork-lift truck failure and constitutes a potential hazard to personnel and equipment. The indicated servicing intervals are based on single-shift operation under normal operating conditions. -
Page 59: Maintenance Check
Maintenance Check Maintenance intervals standard = t W M M M cold store = k 1 6 12 Chassis and Check all load bearing elements for damage superstruct.: Check all bolted connections Check driver’s protective roof and load guard for secure fastening Drive unit: Check the transmission for noises and leakage... - Page 60 Maintenance intervals standard = t W M M M cold store = k 1 6 12 Electrical Performance check system: Check all cables for secure connection and damage Check the fuses for correct amperage Check switches and trip cams for secure attachment and cor- rect functioning Check the warning installation for correct functioning Check contactors, replace wearing parts, if necessary...
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Page 61: Lubrication Schedule
Lubrication Schedule D 0,2 l Min. = 14 l Max.= 18 l 3,7 l 140 Nm Gliding surfaces Grease nipples Filter plug hydraulic oil Drain plug hydraulik oil Filter plug gear oil Drain plug gear oil Filter plug brake fluid Cold store usage 1) Compound cold store 1:1 2) Filling level: refer to the table on section 5.2... -
Page 62: Fuels, Coolants And Lubricants
Fuels, coolants and lubricants Handling consumption type material: Consumption type material must always be handled properly. Manufacturer's instructions to be observed. Improper handling is injurious to health, life, and environment. Consumption type ma- terials must be stored in adequate containers. They might be inflammable and, the- refore, must not come into contact with hot components or open fire. -
Page 63: Instructions For The Servicing Operations
Instructions for the servicing operations Preparing the truck for the performance of servicing and maintenance operations All required safety measures must be taken to prevent any accidents in the course of the servicing and maintenance operations. The following preparatory operations must be performed: –... -
Page 64: Opening The Battery Doors And The Seat Hood
Opening the battery doors and the seat hood – Unlock the battery door (4) using the service key and remove it. – Unlock the seat hood (6) using the service key and screw out the securing screw (5). – Swing the seat hood sideways in the direction of the arrow. The drive unit and the hydraulic unit are accessible for servicing purposes. -
Page 65: Checking The Brake Fluid Level
Checking the brake fluid level Brake fluid is poisonous and must there- fore be stored in the closed original con- tainers. Lack of brake fluid is indicated by a red LED on the information and service dis- play. – Park and secure the truck (refer to chapter E). -
Page 66: Checking The Electric Fuses
Checking the electric fuses – Prepare the truck for servicing and maintenance (refer to section 6.1). – Check all fuses for correct value according to table, replace if necessary. . Item Designation Value / type Main fuse 355 A 1F10 Fuse, field “Driving”... -
Page 67: Recommissioning The Truck
If the truck is to be decommissioned for periods in excess of six months, the JUNGHEINRICH service must be contacted for further measures to be taken. Operations to be performed prior to decommissioning – Thoroughly clean the truck. -
Page 68: Recommissioning The Truck
Recommissioning the truck – Thoroughly clean the truck. – Lubricate the truck according to the lubrication chart (refer to chapter F). – Clean the battery. Grease the pole screws using pole grease and reconnect the battery. – Recharge the battery (refer to chapter D). –...
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