Jungheinrich ETV C16 Operating Instructions Manual

Jungheinrich ETV C16 Operating Instructions Manual

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Summary of Contents for Jungheinrich ETV C16

  • Page 4 Important notes on transporting and mounting load lifting devices to reach trucks Transport Depending on the overall height of the lifting mast and the local conditions transport can be performed in three different ways – Standing, with the lifting mast mounted (for trucks with low overall height) –...
  • Page 6 NOTE...
  • Page 12 Appendix JH Traction Battery Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
  • Page 14 NOTE...
  • Page 16 NOTE...
  • Page 32 ETV C 20 GE 740 DZ XXXX kg...
  • Page 45 Lifting the truck by crane Requirements Tools and Material Required Procedure The truck is now loaded.
  • Page 46 Lifting the truck and cab by crane Requirements Tools and Material Required Procedure The truck is now loaded.
  • Page 48 Securing the industrial truck for transport Requirements Procedure The truck is now secured for transport.
  • Page 49 Procedure Truck is operational.
  • Page 53 NOTE...
  • Page 55 Exposing the battery Requirements Procedure The battery is exposed.
  • Page 56 Battery retracted Requirements Procedure The battery is now retracted.
  • Page 57 Charge the battery Requirements Procedure Battery is charged.
  • Page 58 Procedure The battery is charging.
  • Page 60 Removing the battery Requirements Tools and Material Required Procedure The battery is now removed.
  • Page 61 Removing the battery with the battery trolley Requirements Tools and Material Required Procedure The battery is now removed.
  • Page 62 NOTE Battery installation Requirements Tools and Material Required Procedure The battery is now assembled.
  • Page 63 Installing the battery with the battery trolley Requirements Tools and Material Required Procedure The battery is now installed.
  • Page 77 Setting the Time The time is now set.
  • Page 79 Checking the truck before daily operation Procedure...
  • Page 80 The truck is now checked.
  • Page 81 Entry and exit Requirements Procedure...
  • Page 82 Adjusting the driver's weight NOTE Procedure The driver’s weight is now set.
  • Page 83 Adjusting the backrest Procedure The backrest is now set. Adjusting the seat position Procedure The seat position is now correctly set.
  • Page 84 Adjust the seat heating ( NOTE Procedure Seat heating set.
  • Page 85 Adjusting steering column Procedure The steering column is now positioned.
  • Page 86 NOTE Checking the seat belt Procedure Check the automatic locking system Procedure The seat belt has now been checked.
  • Page 87 Putting on the seat belt Procedure The seat belt is now in place Taking off the seat belt Procedure The seat belt is now removed.
  • Page 91 Applying the emergency disconnect switch Procedure All electrical functions are deactivated. The truck brakes to a halt. Releasing the emergency disconnect switch Procedure All electrical functions are enabled and the truck is operational again (assuming the truck was operational before the emergency disconnect switch was pressed). With ISM, transponder, keypad and Easy Access, the truck is still switched off.
  • Page 92 Re-setting the emergency stop Procedure The emergency stop is reset.
  • Page 94 Travel Requirements Procedure The truck travels in the direction selected.
  • Page 96 Braking with the reversing brake Procedure The truck decelerates until it starts to travel in the opposite direction.
  • Page 97 Braking with the coasting brake Procedure The truck decelerates. Braking with the service brake Procedure The truck decelerates depending on the brake pedal position.
  • Page 98 Setting the steering mode Procedure The steering mode is now set. Steering Procedure The truck travels in the required direction.
  • Page 99 Adjusting the forks Requirements Procedure The forks are now adjusted.
  • Page 101 Lifting and lowering with the SOLO- PILOT Procedure The load unit is now raised or lowered. Lifting and lowering with the MULTI- PILOT Procedure The load unit is now raised or lowered.
  • Page 102 Deactivating the speed reduction Procedure This deactivates the speed reduction and releases normal travel.
  • Page 103 Moving the mast holder with the SOLO-PILOT Procedure The mast holder is now extended. Moving the mast holder with the MULTI-PILOT Procedure The mast holder is now extended.
  • Page 104 Tilting the mast / fork carriage with the SOLO-PILOT Procedure The mast / fork carriage is tilted. Tilting the mast / fork carriage with the MULTI-PILOT Procedure The mast / fork carriage is tilted.
  • Page 105 Lifting load units Requirements Procedure Load unit raised.
  • Page 106 Transporting load units Requirements Procedure NOTE Depositing load units Requirements Procedure The load unit is lowered.
  • Page 110 Moving the sideshifter Procedure The sideshifter is now moved. Controlling the auxiliary hydraulic function using the acknowledgement button ( Procedure The attachment performs its function...
  • Page 111 Moving the sideshifter Procedure The sideshifter is now moved. Controlling the auxiliary hydraulic function using the acknowledgement button ( Procedure The attachment performs its function...
  • Page 112 Connecting attachments hydraulically Requirements Procedure The attachment is now hydraulically connected.
  • Page 113 Mast emergency lowering Requirements Procedure The mast is now lowered.
  • Page 114 Parking the truck securely Procedure The truck is parked.
  • Page 116 Preparing to move the truck without its own drive system Procedure Truck prepared. Releasing the magnetic brake Tools and Material Required Procedure The magnetic brake is now released.
  • Page 117 Aligning the drive wheel Procedure The drive wheel is now aligned.
  • Page 118 Towing the truck Tools and Material Required...
  • Page 119 Procedure The truck has now been towed.
  • Page 120 Activating the magnetic brake Tools and Material Required Procedure Magnetic brake is activated.
  • Page 125 Procedure The truck is switched on. The set-up code entered is displayed. The set-up code is deleted. 2 4 1 2 The new set-up code is displayed. If the new set-up code was entered incorrectly, the procedure can be repeated using the key below the "Delete"...
  • Page 126 Procedure The truck is switched on. The set-up code entered is displayed. The set-up code is deleted. This transponder thus becomes the set- up transponder. The code for the set-up transponder is displayed. If the wrong transponder has been used, the procedure can be repeated using the key below the "Delete"...
  • Page 127 Procedure The truck is switched on. Procedure The truck is switched off.
  • Page 128 Requirements Procedure The set-up code entered is shown as filled-in circles. The set-up code is deleted. The new set-up code is displayed. The set-up code has been changed.
  • Page 129 Requirements Procedure The set-up code is requested. All the access codes are displayed. 1 1 1 2 2 2 3 3 3 The new access code is displayed. A new access code has been added.
  • Page 130 Requirements Procedure The set-up code is requested. All the access codes are displayed. The access code has been deleted. 1 1 1 2 2 2 3 3 3...
  • Page 131 Requirements Procedure The set-up code entered is shown as filled-in circles. The display area moves: Additional 3 3 3 3 earlier log-ins are displayed. 2 2 2 1 1 1 The display area moves: More recent log-ins are displayed. The log-in process is displayed.
  • Page 132 Procedure The truck is switched on. Procedure The truck is switched off.
  • Page 133 Requirements Procedure The set-up code entered is shown in the display unit (132) as filled-in circles. The set-up code is deleted. The new set-up code is displayed. The set-up code has been changed.
  • Page 134 Requirements Procedure The set-up code is requested. All access codes are shown on the display unit (132). The new access code is shown on the 1 1 1 display unit (132). 2 2 2 3 3 3 A new access code has been added.
  • Page 135 Requirements Procedure The set-up code is requested. All access codes are shown on the display unit (132). The access code has been deleted. 1 1 1 2 2 2 3 3 3...
  • Page 136 Requirements Procedure The set-up code entered is shown in the display unit (132) as filled-in circles. The display area moves: Additional earlier log-ins are displayed. The display area moves: More recent 3 3 3 3 log-ins are displayed. 2 2 2 1 1 1 The log-in process is displayed.
  • Page 137 NOTE Procedure A green tick appears and remains until the transponder has been confirmed. If there is no confirmation within 20 seconds the access prompt appears. The truck is switched on. Procedure The truck is switched off.
  • Page 138 Requirements Procedure The code of the set-up transponder is shown on the display unit (132). A dashed line is shown. The new code for the set-up transponder is displayed. The set-up transponder has been changed.
  • Page 139 Requirements Procedure The set-up transponder is requested. All transponder codes are shown on the display unit (132). transponder code displayed. A new transponder has been added.
  • Page 140 Requirements Procedure set-up transponder requested. All transponder codes are shown on the display unit (132). The transponder has been deleted.
  • Page 141 Requirements Procedure The display area moves: Additional earlier log-ins are displayed. The display area moves: More recent log-ins are displayed. The log-in process is displayed.
  • Page 143 Switching the work lights on and off Procedure The work lights are switched on / off.
  • Page 146 Opening the service menu Procedure Opens the camera settings Requirements Procedure Opens the system settings Requirements Procedure...
  • Page 147 Deactivates the keypad Requirements Procedure Opens the user menu Requirements Procedure...
  • Page 148 Switching the beacon on and off Procedure The beacon is switched on / off.
  • Page 149 Overriding the lift limit cutout without the override button Procedure The lift limit cutout is now overridden. Lifting can now be performed at reduced speed. Overriding the lift limit cutout with the override button Procedure The lift limit cutout is now overridden. Lifting can now be performed at reduced speed.
  • Page 151 Releasing hydraulic functions with the override button Requirements Procedure The hydraulic functions are released for as long as the button is pressed. Releasing hydraulic functions without the override button Requirements Procedure The hydraulic function is released.
  • Page 152 Aligning the load handler horizontally Procedure The load handler is aligned horizontally.
  • Page 154 Weighing the load Procedure The load is weighed and shown on the display.
  • Page 156 Load backrest disassembly Procedure Load backrest assembly Procedure...
  • Page 160 Setting the load centre Procedure The load centre is set.
  • Page 162 4,5 m / 177 in 4 m / 157 in...
  • Page 164 NOTE...
  • Page 168 NOTE...
  • Page 171 Min. = 16l Max.= 29l 6,4 l...
  • Page 173 Procedure...
  • Page 174 Raising and jacking up the truck securely Requirements Tools and Material Required Procedure The truck is now securely raised and jacked up.
  • Page 175 Removing the seat panel Procedure The seat panel is now removed. Removing the floor plate Procedure Floor plate removed.
  • Page 177 Check the hydraulic oil level Requirements Procedure The hydraulic oil level is now checked.
  • Page 178 Removing the safety cover Procedure Safety cover removed. Removing the instrument panel cover Procedure Instrument panel cover removed. Checking electrical fuses Requirements Procedure The electrical fuses are now checked.
  • Page 181 Checking the wheel attachment Requirements Tools and Material Required Procedure The wheel attachment is now checked.
  • Page 183 Procedure NOTE...
  • Page 184 Procedure...
  • Page 188 NOTE...
  • Page 200 NOTE...
  • Page 209 Checks and operations to be performed before starting daily work Procedure The test is now complete.
  • Page 210 NOTE...
  • Page 211 Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.
  • Page 215 Checks and operations to be performed before starting daily work Procedure The test is now complete.
  • Page 216 NOTE...
  • Page 217 Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.
  • Page 223 NOTE...
  • Page 225 Cleaning the battery with a high pressure cleaner Requirements Procedure Battery cleaned.
  • Page 226 NOTE...

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