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INSTALLATION and OPERATION MANUAL
Submersible Effl uent Pumps
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Series: EH-HT
0.5 & 1.5 HP, 3450 RPM, 60 Hz.
High Temperature
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 106991-Rev. T
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Summary of Contents for Crane BARNES EH HT Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2001, 2002, 2003, 6/04, 1/2006, 4/06, 9/06... -
Page 3: Safety First
WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (fl ammable, caustic, etc.) unless the pump is specifi cally responsible for losses, injury, or death resulting from a designed and designated to handle them. -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....2” NPT, Vertical MOTOR: Design ..NEMA L -Single Phase, NEMA B LIQUID TEMPERATURE 200°F (93°C) Intermittent Three phase Torque Curve, Oil MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Filled, Squirrel Cage Induction VOLUTE ...... -
Page 5: General Information
For the location of the nearest Barnes Service Center, check to enter the wet well. your Barnes representative or Crane Pumps & Systems, Inc., Service Department in Piqua, Ohio, telephone (937) 778-8947 C-3) Liquid Level Controls: or Crane Pumps &... - Page 6 TYPICAL INSTALLATION WITH WIDE ANGLE CONTROL 120 Volt 1 Phase Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 General Comments: 1) Never work in the sump with the power on. FIGURE 3 Automatic - Plug fl oat cord into outlet, then plug 2) Level controls are factory set for a pumping differential of 9 pump cord into fl...
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Page 7: Electrical Data
MODEL HP VOLT/PH Hz NEMA FULL LOCKED CORD CORD CORD Franklin G.E. (Nom) START LOAD ROTOR SIZE TYPE Winding Winding CODE AMPS AMPS inch (mm) Resistance Resistance Main - Start Main - Start EH512HT 120/1 3450 10.6 47.9 14/3 0.530 (13.5) *1.22 - 5.39 ---- EH522HT... -
Page 8: Preventative Maintenance
SECTION E: PREVENTATIVE MAINTENANCE As the motor is oil fi lled, no lubrication or other maintenance is required, and generally Barnes Pumps will give very reliable service and can be expected to operate for years on normal sewage pumping without failing. However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks:... - Page 9 F-2) Impeller and Volute Service: F-3) Shaft Seal Service: F-2.1) Disassembly and Inspection: To clean out volute (1) or replace impeller (33), disconnect CAUTION ! - Handle seal parts with extreme care. power, remove hex bolts (26), and lockwasher (12), vertically DO not scratch or mar lapped surfaces.
- Page 10 Make sure the stationary member is in straight. Slide a Pull the terminal block (21) out of the housing (6) using a bullet over motor shaft. Lightly oil (DO NOT use grease) T-bolt or a pair of pliers and a .25-20 screw in the threads of shaft, bullet and inner surface of bellows on rotating member the terminal block (21).
- Page 11 FIGURE 10 F-4.2) Reassembly: terminal block installation for control cable, if equipped. Thermal Sensors - If pump is equipped with optional F-4.4) Cable Assemblies: thermal sensors use terminal connectors (52) to connect wire Power/Control Cable- Refi ll the cooling oil as outlined in assemblies (51) to sensor leads.
- Page 12 FIGURE 12...
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Page 13: Replacement Parts
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 14: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 15: Cross-Section (Fig. 13)
FIGURE 13... -
Page 16: Exploded View (Fig. 14)
FIGURE 14... -
Page 17: Parts List
PARTS KITS Seal Kit ......P/N - 130180 (+) 20, 27, 28, 36 Service Kit .......P/N - 130207 (◊) 19, 20, 22, 24, 25, 27, 28, 36, 49, 65, 66 Pressure Gauge Kit ..P/N - 085343 PARTS LIST ITEM QTY. PART NO. - Page 18 103514 4.75 Dia. (STD for 1.5 HP, 3 Ph) 103514TA 4.63 Dia. 103514TB 4.50 Dia. (STD for 1.5 HP, 1 Ph) 103514TC 4.38 Dia. 103514TD 4.25 Dia. 103514TE 4.13 Dia. 103514TF 4.00 Dia. 103514TG 3.88 Dia. 103514TH 3.75 Dia. 103514TJ 3.63 Dia.
- Page 19 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you speci• c legal rights, and there may also be other rights which vary from state to state.
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Page 20: Warrant
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 21: Start-Up Report
This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To:... - Page 22 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...
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