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STATION INSTALLATION & OPERATION MANUAL
*Optional Rock Cover and ESPS Shown
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
EcoTRAN System
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 119061A-Rev. R
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Summary of Contents for Crane Barnes EcoTRAN
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Table Of Contents
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 6/05, 7/05, 1/06, 5/06, 7/06, 9/06, 10/06, 2/07 Alteration Rights Reserved... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not To reduce risk of electrical shock, pumps and control responsible for losses, injury, or death resulting from a... -
Page 4: User Guide
If you feel you have a claim under the provisions of your RECOMMENDED PREVENTATIVE MAINTENANCE warranty, please contact your local Crane Pumps Annually: & Systems, Inc. Distributor. Please be sure to have •... -
Page 5: Step 1. Unpack Instructions
STEP 1: UNPACK INSTRUCTION Received EcoTRAN Package STEP 1: Cut the banding and discard. STEP 2: Roll the tank to its right side up position and remove the level control. STEP 3: STEP 4: Open the “PARTS BOX” and Open the pump box and remove remove enclosed contents. -
Page 6: Packaged Parts As Recieved
PACKAGED PARTS AS RECEIVED... -
Page 7: Step 2. Component Overview
STEP 2: COMPONENT OVERVIEW ROCK COVER ... Cover basin assembly. FLEXIBLE DISCHARGE FITTING Load rating of 150 lbs per sq. ft. Provide some flexibility for settling. Material ..LDPE Material ..300 series stainless steel ADAPTER ..Adapt from riser to cover. TANK .... -
Page 8: Step 3. Before You Begin
STEP 3: BEFORE YOU BEGIN • Read This Manual Completely Before Starting Your Installation. • Consult local officials for any applicable codes and regulations. Obtain all necessary permits. Call your local utilities committee before digging to locate all underground lines and cables (page 9). •... -
Page 9: Step 4: Setting The Basin: Location Overview
STEP 4: SETTING THE BASIN: Location Overview You should have your local utilities committee mark all utility lines to help determine the proper location. You may also call 888-258-0808 which is a national directory to identify your local utility authority. On the Internet you can go to the following website to find your specific states information about One Call information. - Page 10 STEP 4: SETTING THE BASIN: Location Overview...
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Page 11: Step 5. Riser Tank Parts Assembly
STEP 5: RISER TANK PARTS ASSEMBLY... -
Page 12: Step 6. Hole Depth And Handling Basin
STEP 6: HOLE DEPTH & BASIN HANDLING To calculate the hole depth required, add the package depth plus the amount of bedding used under the tank, then subtract 2 inches. Package depth plus bedding thickness minus two inches = Hole depth required. BEDDING MATERIAL DESCRIPTION - The basin should have a 4 to 6 inch compacted bed of round or angular crushed rock with a... -
Page 13: Step 7. Adapter / Conduit Layout
• Optional Methods - Miter Saw or Sawzall® IF EXTENSION IS REQUIRED TO BRING DRAIN TILE ABOVE GRADE LEVEL, USE CRANE PUMPS & SYSTEMS’ DRAIN TILE EXTENSION KIT P/N: 123510 Apply thread sealant to the threads of the NPT to SLIP fitting that is on the direct burial cable. -
Page 14: Step 8. Ballasting Requirements
STEP 8: BALLASTING REQUIREMENTS The basin, when installed, has natural buoyant forces acting upon CONCRETE BAGS it. Think of this as putting an empty glass, bottom first, into a sink Per Bag Number Bags filled with water. Ballast is required to compensate for these forces. Weight (Dry) Required Ballasting is accomplished by pouring concrete in place when the tank... -
Page 15: Step 9. Discharge Connections
STEP 9: DISCHARGE CONNECTIONS The basin is equipped with a female 1.25 inch NPT discharge connection. Your discharge MUST include the following items: • (1) Flexible pipe coupling –supplied with station to compensate for varied settling rates of backfill materials •... -
Page 16: Step 10A & B. Inlet Location: Installing Flexible Inlet Flange
STEP 10: INLET LOCATION: Installing Flexible Inlet Fittings The majority of basin problems originate from excessive inflow or infiltration. While all aspects of basin installation are critical, the inlet installation should not be deviated from! Make sure to fully read this page before beginning your inlet installation. -
Page 17: Step 10C. Backfilling
STEP 10C: INLET INSTALLATION BACKFILLING • Backfill and haunch per the ASTM D 2321 specification to prevent damage or failure of the inlet piping! Work in and compact the material in the haunching area to provide complete contact with the pipe bottom and ensure there are no voids. -
Page 18: Step 11. Installing Direct Burial Cable & Mounting Alarm Box
STEP 11: INSTALLING DIRECT BURIAL CABLE AND MOUNTING ALARM BOX The direct burial cable must be a UL / CSA Approved, type TC round style cable rated for burial use. FLAT TYPE UF CABLE WILL NOT BE PERMITTED AND WILL VOID WARRANTY! The 12/5 conductor size is based on a maximum length of 150 feet. -
Page 19: Step 12. Backfilling And Final Grading
STEP 12: BACKFILLING When backfilling around the basin, care should be taken to prevent damage to the installed components. It is imperative that proper backfill materials and methods be used to prevent leaks, cracks and failures. Listed below are materials approved for backfill per the ASTM D 2321 specification. Any other material used will void warranty! Angular Aggregate, Open Grade, Class IA Materials - Class IA materials provide maximum stability and support for a given density due to angular interlock of particles. -
Page 20: Step 13. Wiring The Station To Electrical Panel
STEP 13: WIRING THE STATION TO ALARM BOX Strip the outer jacket of the cord or cable back about six inches making sure not to damage the individual leads. Strip about ½ “ of the insulation off the ends of the individual leads. Wire per the illustration below... -
Page 21: Step 14. Wiring The Service Power To The Electrical Panel
STEP 14: WIRING SERVICE DROP TO ALARM BOX The service supply panel will be required to have a separate 25-amp double pole breaker to supply power to the pump and a separate 10-amp circuit breaker for the alarm circuit in the control panel. The following work is to be performed only by certified, experience personnel. -
Page 22: Step 15. Install Pump Harness
Step 15: INSTALL PUMP HARNESS Tie the bowline knot where shown per the directions provided. Tie one bowline knot on the handle of the moveable fitting and one bowline knot in the eyebolt on the pump. Step 16: INSTALLING THE PUMP CORD AND LEVEL CONTROL CORD Insert the end of the cord plug into the housing... -
Page 23: Step 18. Recording Pump Nameplate Information
Step 17: RECORDING PUMP NAMEPLATE INFORMATION The nameplate is located on top of the pump. This contains the pumps part number, horsepower voltage, phase, and serial number, as well as other information. The start-up form located in the back of this manual contains a place to record this data. -
Page 24: Step 21. Tidy-Up & Std. Vented Rock Cover Installation
Step 20: TIDY-UP & COVER INSTALLATION • Coil, secure and loop the cords and harnesses to the harness hooks • Fix any ruts or depressions, which may have occurred during installation. • Check final grade, (page 19) so it does not interfere with station operation STANDARD VENTED ROCK COVER INSTALLATION The cover gasket is a large soft O-ring that is factory installed. -
Page 25: Step 22. System Start-Up Pre-Checklist
Step 21: START UP PRE-CHECKLIST Prior to performing an electrical and hydraulic performance check of the complete station, verify all of the following criteria are met: The shut-off and redundant check valve at force main are installed in the lateral discharge and are in the open position Discharge piping has been pressure tested to 150 PSI max without leakage Inlet has a minimum of 1/8”... -
Page 26: Trouble Shooting
TROUBLE SHOOTING - EcoTRAN CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 27: Appendix 1: Cord Connector - Assembly / Wiring Instructions
Appendix 2: POD REMOVAL To remove the pod you need to Shut power OFF to station, Close the isolation valve at the street . Remove the level control and pump. Actuate the station ball valve with the red and green ball valve control harness so the valve is between open and closed. -
Page 28: Appendix 4: Optional Flood Plain Rock Cover Installation
Appendix 4: OPTIONAL FLOOD PLAIN ROCK COVER INSTALLATION STEP 1: ADAPTER INSTALLATION A. With the riser attached to the basin, make sure the basin tank assembly is in place and stable in the hole. The hole should not be completely backfilled. B. - Page 29 Appendix 4: OPTIONAL FLOOD PLAIN ROCK COVER INSTALLATION (Continued) STEP 3: POSITIONING/ENGAGING ROCK COVER A. Remove rock cover assembly from common parts box B. Remove all small parts shipped loose inside the rock cover and place them into the common parts box. C.
- Page 30 Appendix 4: OPTIONAL FLOOD PLAIN ROCK COVER INSTALLATION (Continued) STEP 4: ENGAGING ADAPTER EARS/LOCKING COVER A. Push down and turn the rock cover clockwise (looking down on top of rock) until the cover eyebolt aligns with the adapter locking tab (See View A). B.
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Page 31: Appendix 5: Optional Flat Cover Installation
Appendix 5: OPTIONAL FLAT COVER INSTALLATION STEP 1: ADAPTER INSTALLATION A. With the riser attached to the basin, make sure the basin tank assembly is in place and stable in the hole. The hole should not be completely backfilled. B. Make sure the riser is cut to the proper length per the hole depth (See STEP 6 on page 12). C. -
Page 33: Parts List
PARTS LIST ITEM QTY. PART No. DESCRIPTION 119043 Poly Cover, Rock, Sandstone 119043N Poly Cover, Rock, Sandstone (Non Vent) 113315 Level Control, Power, 15Ft 113315A Level Control, Power, 8Ft 118241H Riser 78 inch 118241J Riser 59.5 inch 118241C Riser 40 inch 118240 Riser Seal 119969... - Page 34 Notes...
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Page 35: Warranty Terms
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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