Thermo King B Series Operator's Manual
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Thermo King B Series Operator's Manual

Units with direct smart reefer
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Operator's Manual
B-Series Units with
Direct Smart Reefer
B-100, B-100 ECO, B-100 MAX
Revision A
T T K K 6 6 1 1 6 6 5 5 0 0 - - 1 1 8 8 - - O O P P - - E E N N
December 2018

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Summary of Contents for Thermo King B Series

  • Page 1 Operator’s Manual B-Series Units with Direct Smart Reefer B-100, B-100 ECO, B-100 MAX Revision A T T K K 6 6 1 1 6 6 5 5 0 0 - - 1 1 8 8 - - O O P P - - E E N N December 2018...
  • Page 2 If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer. T T h h e e r r m m o o K K i i n n g g ’ ’ s s w w a a r r r r a a n n t t y y s s h h a a l l l l n n o o t t a a p p p p l l y y t t o o a a n n y y e e q q u u i i p p m m e e n n t t w w h h i i c c h h h h a a s s b b e e e e n n “...
  • Page 3 Thermo Assistance is a multi-lingual communication tool designed to put you in direct contact with an authorized Thermo King dealer. T T h h e e r r m m o o A A s s s s i i s s t t a a n n c c e e s s h h o o u u l l d d o o n n l l y y b b e e c c o o n n t t a a c c t t e e d d f f o o r r b b r r e e a a k k d d o o w w n n a a n n d d r r e e p p a a i i r r a a s s s s i i s s t t a a n n c c e e .
  • Page 4 General Inquires and Unit Maintenance For general inquiries please contact your local Thermo King dealer. Go to www.europe.thermoking.com and select dealer locator for your local Thermo King dealer. Or refer to the Thermo King Service Directory for contact information. TK 61650-18-OP-EN...
  • Page 5 I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.

  • Page 6: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ..................9 9 Danger, Warning, Caution, and Notice .
  • Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Electrical System ......... . 28 Fuses .
  • Page 8 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s S S p p e e c c i i f f i i c c a a t t i i o o n n s s ................... . 4 4 1 1 Refrigeration System .

  • Page 9: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.

  • Page 10: General Safety Practices

    S S h h a a r r p p E E d d g g e e s s ! ! Exposed coil fins can cause lacerations. Service work on the evaporator or condenser coils is best left to a certified Thermo King technician. TK 61650-18-OP-EN...

  • Page 11: Automatic Start/Stop Operation

    H H a a z z a a r r d d o o f f E E x x p p l l o o s s i i o o n n ! ! An improperly installed battery could result in a fire, explosion, or injury. A Thermo King approved battery must be installed and properly secured to the battery tray.
  • Page 12 E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! Do not connect other manufacturer’s equipment or accessories to the unit unless approved by Thermo King. Failure to do so can result in severe damage to equipment and void the warranty.

  • Page 13: Refrigerant

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Although fluorocarbon refrigerants are classified as safe, use caution when working with refrigerants or in areas where they are being used.

  • Page 14: Refrigerant Oil

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Oil Observe the following precautions when working with or around refrigerant oil: W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! !
  • Page 15 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • I I n n h h a a l l a a t t i i o o n n : : Move victim to fresh air and use Cardio Pulmonary Resuscitation (CPR) or mouth-to-mouth resuscitation to restore breathing, if necessary.

  • Page 16: Safety Decals

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Decals Service The Service decal is located in an appropriate location internally. This decal gives you the information to access/download your unit operator manual, but also the safety icons associated with your unit.

  • Page 17: Operation

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Operation The Operation decal is located in an appropriate position near your in-cab controller (HMI).

  • Page 18: Condenser And Evaporator Fans

    The unit can start and run automatically any time the unit is turned on. Turn the Microprocessor On/Off switch Off before doing inspections or working on any part of the unit. Please note that only Qualified and Certified personnel should attempt to service your Thermo King unit. Decals located behind service door. TK 61650-18-OP-EN...

  • Page 19: Refrigerant

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 5. Unit Auto-start Warning Refrigerant Refrigerant Decal is located adjacent to the service ports for charging or recovering the gas, as per the F-Gas regulation.

  • Page 20: Type Certification

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Type Certification UNECE R10 decal sample. TK 61650-18-OP-EN...

  • Page 21: Standard Unit Features

    Unit Description Thermo King Vehicle Powered Truck Units are two-piece units comprised of a condenser and evaporator designed for fresh, frozen, and deep frozen applications on small trucks and vans. A belt driven compressor powered by the vehicle battery. It provides constant cooling and heating capacity independent of the vehicle engine.

  • Page 22: Options

    U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n • E E v v a a p p o o r r a a t t o o r r - Ultra slim design, aluminum construction automotive grade Acrylonitrile Butadiene Styrene (A A B B S S ) cover.

  • Page 23: Evaporator

    Electronic Control System The Electronic Control System is composed of an Electronic Control Module (located inside the condenser unit), an interface Board Module, and the HMI. This HMI allows the truck driver to operate the Thermo King refrigeration unit. Figure 8.
  • Page 24 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n • Active Display • Lit Keypad • Total Hourmeter • Electric Standby Compressor Hourmeter •...
  • Page 25 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n M M a a n n u u a a l l o o r r A A u u t t o o m m a a t t i i c c D D e e f f r r o o s s t t : : It is possible to choose between manual or automatic defrost.

  • Page 26: Unit Controls

    U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Unit Controls W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! Never operate the unit unless you completely understand the controls;...

  • Page 27: Standby Operation (Models 20 And 50 Only)

    U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n 11. Alarm Symbol Indicates that there is an alarm in the system. 12.

  • Page 28: Electrical System

    This 60 amp in-line fuse is non-serviceable and must only be replaced by an authorized Thermo King Dealer. I I g g n n i i t t i i o o n n P P o o w w e e r r F F u u s s e e - The ignition power fuse is connected to the vehicle’s fused ignition system.

  • Page 29: Pharma

    U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Pharma Units qualified for pharmaceutical applications under Thermo King protocol are configured with specific Pharma configuration file and parameters loaded during commissioning by your local dealer.

  • Page 30: General Operation

    Operating Instructions General Operation In truck-driven units, temperature control is based on two values: The setting (Setpoint) of the electronic thermostat and the evaporator return temperature. The difference between these two temperatures will determine the mode of operation: cool, heat, or null. •...

  • Page 31: Starting The Unit

    Y Y e e a a r r o o f f m m a a n n u u f f a a c c t t u u r r e e : : Reference Serial Plate. Installation and commissioning are to be carried out by an authorised Thermo King Dealer in accordance with Thermo King procedures and drawings. Exceptions to this with the written authorisation of the manufacturer only.

  • Page 32: Standard Display

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s N N o o t t e e s s : : 1.

  • Page 33: Initiating The Evaporator Manual Defrost Cycle

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s 2.

  • Page 34: Alarms

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s 3.

  • Page 35: Auto Start

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Once the alarm condition has been rectified, the On/Off key must be pressed to start up again.

  • Page 36: Buzzers

    Contact your Thermo King Dealer. tEP, tP4 Thermal Protection Alarm - If the problem persists when the unit is restarted, contect your Thermo King Dealer dr1, dr2 Cargo Doors Are Open (Units with door switch option only) - Check if the Doors are open. if not, then the door switches are faulty, or improper door switch configuration.

  • Page 37: Clearing Alarm Codes

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Alarm Description Software Failure Contact your Thermo King Dealer. Faulty Cargo Box Return Air Temperature Sensor - Faulty or disconnected return air temperature sensor. Contact your Thermo King Dealer.

  • Page 38: Viewing Information Screens

    O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Viewing Information Screens Main Menu From the Standard Display use the Select key to display:...

  • Page 39: Post-Start Inspection

    DO NOT block the evaporator inlet or outlet. 4. Product should be pre-cooled before loading. Thermo King units are designed to maintain the load at the temperature at which it is loaded. Transport refrigeration units are not designed to reduce the load temperature.
  • Page 40 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s 2.

  • Page 41: Refrigeration System

    Specifications Refrigeration System Contact your Thermo King dealer for refrigeration system service or maintenance. Compressor Displacement (cc) 47.7 Number of cylinders Electrical Control System Fuses 12 Vdc 24 Vdc Fuse 1: Main Fuse 100 amps 60 amps Fuse 3: Evaporator Fan Motor (EFM1)
  • Page 42 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Evaporator Fan Motors (Each) Voltage 13 Vdc 26 Vdc Full Load Current 7.5 Amps 4 Amps Power Rating...
  • Page 43 Warranty Please also refer to TK 61654-18-WA Thermo King EMEA Unit Limited Warranty for Vehicle Powered Truck Units. TK 61650-18-OP-EN...

  • Page 44: Warranty Inspection

    Inspection and Service Intervals Inspection and Service intervals are determined by the number of unit operating hours and by the age of the unit. Examples are shown in the table below. Your Dealer will prepare a schedule to suit your specific needs. S S e e r r v v i i c c e e R R e e c c o o r r d d : : Each inspection and service performed should be recorded on your Dealer Service Record.
  • Page 45 I I n n s s p p e e c c t t i i o o n n a a n n d d S S e e r r v v i i c c e e I I n n t t e e r r v v a a l l s s preventive maintenance program designed to head off operating problems before they happen.

  • Page 46: Weekly Post-Trip Checks

    4. Check for physical damage to the unit. Inspection and Service Schedules To ensure that your Thermo King unit operates reliably and economically over its full life, and to avoid limiting its warranty cover, the appropriate inspection and service schedule must be followed. Inspection and Service intervals are determined by the number of unit operating hours and by the age of the unit.

  • Page 47: Service Record

    Please work with your Dealer in order to create a maintenance schedule which fits your needs. Thermo King has extended the limited warranty on new units from 3,000 total hours to a maximum of 4,000 compressor run hours within the 2 year warranty period.
  • Page 48 Serial Number Locations 1. C C O O N N D D E E N N S S E E R R : : Nameplate located on the front inside edge of condenser frame (Cover needs to be removed). 2. S S T T A A N N D D B B Y Y C C O O M M P P R R E E S S S S O O R R : : 20 and 50 Models only. Nameplate located on standby compressor body.
  • Page 49 Recover Refrigerant At Thermo King®, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere.
  • Page 50 N N o o t t e e s s TK 61650-18-OP-EN...
  • Page 51 N N o o t t e e s s TK 61650-18-OP-EN...
  • Page 52 1938. For more information, visit www. thermoking.com or www.tranetechnologies.com. Thermo King has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

This manual is also suitable for:

B-100B-100 ecoB-100 max

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