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Thermo King Manuals
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UT-1000R
Maintenance manual
Thermo King UT-1000R Maintenance Manual
Self powered truck edition
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Danger, Warning, Caution, and Notice
General Practices
Battery Installation and Cable Routing
Battery Removal
Refrigerant Hazards
Refrigerant Oil Hazards
Electrical Hazards
High Voltage
Low Voltage
Controller / Microprocessor Service Precautions
Welding Precautions
First Aid
Engine
Engine Clutch
Belt Tension
Refrigeration System
Electrical Control System
Fuses
Electrical Components
Evaporator Fan Motor
Electrical Standby
Electric Motor and Overload Relay
Standby Power Requirements
General Description
Design Features
Unit Options
Basic HMI Controller
Mechanics HMI Controller
Premium HMI Control Panel (Optional)
CYCLE-SENTRY™ Start/Stop System
Unit Protection Devices
Unit Component Identification
Refrigeration System Components
Solenoids and Valves
Condenser Inlet Solenoid (CIS)
Hot Gas Solenoid (HGS)
Purge Valve (PV)
Electronic Throttling Valve (ETV)
Condenser Check Valve
Purge Check Valve
Sensors, Switches, and Transducers
High Pressure Cutout Switch (HPCO)
Refrigeration System Diagrams
Cool Mode
Solenoid and Check Valves
Purge Mode
Solenoid and Check Valves
Heat/Defrost Mode
Solenoid and Check Valves
Alternator Diagnostic Procedures
General Information
Alternator Identification
Base Controller Fuse F4
Test Equipment for Checking Voltage and Current
Alternator Load Test
General Diagnostic and Warranty Evaluation Procedure
Field Current Test
Battery
Filler Cap Batteries
Maintenance Free Batteries
Battery Load Test
Fuses
Base Controller
Base Controller Fuse Size & Function
Fuse F10
Fuse F15
LED Functions
Smart FET Outputs
Fan Fuses
Fan Relay
SMART REEFER 3 (SR-3) Microprocessor Controller
Flywheel (RPM) Sensor
Testing the Flywheel (RPM) Sensor
Glow Plugs
Unit Wiring
AC Components (Model 50 Units Only)
Electrical Contactors
Condenser Fan Rotation
Phase Select Module for Truck Unit Model 50 Applications
Operation
Removal and Replacement
Diagnostics
Overload Relay
Overload Relay Replacement
Emi 2000
Engine Lubrication System
Engine Oil Pressure Switch/Sensor
Engine Oil Change
Oil Filter Change
Crankcase Breather System
Engine Air Cleaner (EMI 2000)
Engine Cooling System
Extended Life Coolant (ELC)
Antifreeze Maintenance Procedures
Checking the Antifreeze
Changing the Antifreeze
Engine Thermostat
Engine Fuel System
Operation
Maintenance
Bleeding the Fuel System
Draining Water from Fuel Tank
Fuel Filter Replacement
Electric Fuel Pump
Operation
Maintenance
Disassembly
Assembly
Injection Pump Timing
Injection Pump Removal and Installation
Injection Pump Removal
Injection Pump Installation
Fuel Limit Screw
Fuel Solenoid
Testing the Fuel Solenoid
Fuel Solenoid Replacement
Engine Speed Adjustments
Low Speed Adjustment
High Speed Adjustment
Speed Setting of the Engine Via Wintrac
Adjust Engine Valve Clearance
Belts
Engine/Compressor Belt
Water Pump Belt
Evacuation, Dehydration, and Charging
Set up and Test of Evacuation Equipment
Using Evacuation Mode
Unit Evacuation
Unit Charging
Refrigerant Gauge Removal
Refrigerant Leaks
Refrigerant Charge
Testing the Refrigerant Charge with an Empty Box (Controlled Check)
Testing the Refrigerant Charge with a Loaded Box (Quick Check)
Checking Compressor Oil
Refrigeration System Checks
Low Side Pump down
Unit Identification
Availability
Refrigerant Leaks
Compressor Oil
Compressors Shipped with POE Oil
Equipment Recommendations for Use with R-452A
Dedicated Equipment
Vacuum Pumps
Gauge Manifold Sets
Refrigerant Recovery
Refrigeration System Component Locations
Accumulator Replacement
Removal
Installation
Compressor
Compressor Coupling Removal (Standard Units)
Compressor Coupling Installation (Standard Units)
Compressors with Pressurized Seal Cavity
Hex Drive Compressor Seal Replacement
Condenser Inlet Solenoid (CIS) Test
Condenser Check Valve Test
Condenser/Radiator Coil Replacement
Removal
Installation
Dehydrator (Filter-Drier) Replacement
Removal
Installation
Discharge Pressure Transducer Testing
Discharge Pressure Transducer Replacement
Electronic Throttling Valve (ETV) Testing
Electronic Throttling Valve (ETV) Replacement
Removal
Installation of Service Kit
Installation of Complete ETV Assembly
Evaporator Coil Replacement - S-3
Removal
Installation
Evaporator Coil Replacement - E-Evap/Es800
Expansion Valve Replacement
Removal
Installation
Heat Exchanger Replacement
Removal
Installation
High Pressure Cutout Switch (HPCO) Test
High Pressure Cutout Switch (HPCO) Replacement
Removal
Installation
High Pressure Relief Valve Replacement
Removal
Installation
Hot Gas Solenoid (HGS) Test
In-Line Check Valve Replacement
Removal
Installation
Purge Valve (PV) Test
Solenoid Valve Replacement
Receiver Tank Replacement
Removal
Installation
Suction Pressure Transducer Testing
Suction Pressure Transducer Replacement
Removal
Installation
Centrifugal Clutch
Clutch Inspection
Check Condition of Belts
Check the Clutch
Clutch Maintenance
Tools Required
Grease
Disassembly Procedure
Assembly Procedure (Using New Bearings and Seal)
Unit Inspection
Unit and Engine Mounting Bolts
Condenser, Evaporator, and Radiator Coils
Micro-Channel Coil Cleaning Recommendations
Cleaning Intervals
Cleaning Methods (Listed in Order of Recommended Method)
Defrost Drains
M M E E C C H H a a N N I I C C a a L L D D I I a a G G N N O O S S I I S
E E L L E E C C T T R R I I C C S S T T a a N N D D B B y y ( ( O O P P T T I I O O N N a a L L ) ) D D I I a a G G N N O O S S I I S
R R E E F F R R I I G G E E R R a a T T I I O O N N D D I I a a G G N N O O S S I I S
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Maintenance Manual
Self Powered Truck Edition
UT-1000R, UT-1400R & UT-R EXTREME
Single Temperature Units
Revision A
T T K K 6 6 2 2 0 0 5 5 5 5 – – 1 1 – – M M M M - - E E N N
December 2022
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This manual is also suitable for:
Ut-1400r & ut-r extreme
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