Siemens SITRANS TS100 Compact Operating Instructions
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Siemens SITRANS TS100 Compact Operating Instructions

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SITRANS T
Temperature sensors
SITRANS TS100/TS200/TS300/
TS500/TSinsert/TSthermowell
Compact Operating Instructions
06/2023
A5E03920348-AH
Introduction
Safety instructions
Installing/mounting
Connecting
Commissioning
Service and maintenance
Technical data
Product documentation
and support
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2
3
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Summary of Contents for Siemens SITRANS TS100

  • Page 1 Introduction Safety instructions Installing/mounting SITRANS T Connecting Temperature sensors SITRANS TS100/TS200/TS300/ Commissioning TS500/TSinsert/TSthermowell Service and maintenance Compact Operating Instructions Technical data Product documentation and support 06/2023 A5E03920348-AH...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Mounting SITRANS TS300 in clamp-on design..............23 Disassembly........................24 Connecting ............................25 Basic safety notes....................... 25 4.1.1 For SITRANS TSinsert......................28 4.1.2 For SITRANS TSinsert/TS100/TS200/TS500 ................28 4.1.3 For SITRANS TS100/TS200....................28 4.1.4 For SITRANS TS500 ......................29 SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 4 Minimum permitted ambient temperatures in the connection area of the sensor ....41 7.1.2 Maximum permissible ambient temperatures in the connection area of the sensor ..... 42 7.1.2.1 General limitations for compression fittings ................ 42 7.1.2.2 SITRANS TS100 ........................42 7.1.2.3 SITRANS TS500 ........................43 7.1.3 Measuring range........................ 49 Construction........................50 Maximum permissible electric characteristic values in potentially explosive atmospheres..

  • Page 5: Introduction

    Safety instructions (Page 11) Technical data (Page 41) 08/2022 The following sections have been revised: Nameplate structure (Page 7) Technical data (Page 41) 01/2022 "Separation element between different zones and different device protection levels (Page 23)" has been added SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 6: Intended Use

    4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness. WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas. • Do not use damaged or incomplete devices. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 7: Nameplate Structure

    Introduction 1.6 Nameplate structure Nameplate structure Positioning of the nameplate Note SITRANS TS100/TS200 nameplate Before commissioning, make sure that the nameplate is attached to the temperature sensor at a clearly visible location. Device Positioning of the nameplate SITRANS TSinsert 7MC701. On the bottom of the connecting plate or at the outer periphery of the ANSI adapter.

  • Page 8: Safety Notes

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 9: Notes On Warranty

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
  • Page 10 Introduction 1.9 Notes on warranty SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 11: Safety Instructions

    Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include: • ASME PTC 19.3 • DIN 43772 Annex 1-2 • AD-directive • VDI/VDE 3511-5 In critical applications, a thermowell stress calculation is recommended: • ASME PTC 19.3-TW2016 • Dittrich/Klotter-method engineering service SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 12: Conformity With European Directives

    Risk to personnel, system and environment can result from modifications to the device, particularly in hazardous areas. • Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement cancels the manufacturer's warranty and the product approvals. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 13: Requirements For Special Applications

    Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes.

  • Page 14: Use In Flameproof Enclosures "Ex D" And Protection In Enclosures "Ex T

    WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas • Repair must be carried out by Siemens authorized personnel only. WARNING Electrostatic charge Risk of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth.

  • Page 15: For Sitrans Tsinsert/Ts100/Ts200/Ts500

    2.4.2 For SITRANS TSinsert/TS100/TS200/TS500 NOTICE Ambient temperature too high Damage to cable sheath. • At an ambient temperature ≥ 60 °C (140 °F), use heat-resistant cables suitable for an ambient temperature at least 20 °C (36 °F) higher. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 16 Safety instructions 2.4 Use in flameproof enclosures "Ex d" and protection in enclosures "Ex t" SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 17: Installing/Mounting

    • The seal between the device extension and the conduit must only be used once. WARNING Incorrect mounting at Zone 0 Risk of explosion in hazardous areas. • Ensure sufficient tightness at the process connection. • Observe the standard IEC/EN 60079-14. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 18: Installation And Location Requirements

    The device can overheat or materials become brittle due to UV exposure. • Protect the device from direct sunlight. • Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Technical data (Page 41). SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 19: Proper Mounting

    Penetration of water into the plastic head type BM0 Device failure. • To reach IP54 with a plastic head type BM0, make sure that the mounting angle is in the range of -14 to 194° (208°, see image below). SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 20 Note Loss of degree of protection Damage to device if the enclosure is open or not properly closed. The degree of protection specified on the nameplate is no longer guaranteed. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 21: Mounting The Sitrans Ts500

    4. Ensure that there is sufficient thermal insulation of the external components of the thermometer. 5. Ensure that external parts have small surfaces. 6. Select the optimum mounting position for the process in question. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 22 – When mounting a SITRANS TS500 in full material design type 4 without flange (only Europe portfolio 7MC752..) of the device extension at the conduit, follow the required torques between device extension and conduit (Page 50). SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 23: Mounting Sitrans Ts300 In Clamp-On Design

    For the clamp design: Mount the SITRANS TS300 using a fixing screw. – If the process medium does not flow through the full cross-section of the pipe, mount the temperature sensor on the bottom of the pipe. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 24: Disassembly

    • If the device contains hazardous media, it must be emptied prior to disassembly. Make sure that no environmentally hazardous media are released. • Secure the remaining connections so that no damage can result if the process is started unintentionally. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 25: Connecting

    Risk of explosion in hazardous areas as result of incorrect power supply. • Connect the device in accordance with the specified power supply and signal circuits. The relevant specifications can be found in the certificates, in Technical data (Page 41) or on the nameplate. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 26 • Protect unused cable ends in accordance with IEC/EN 60079-14. WARNING Loss of degree of protection When connecting the SITRANS TS100 or TS200 with type protection "Intrinsically safe", ensure the following: • Adhere to the requirements for electrical connection seperation. • Use IP54 rated enclosure.
  • Page 27 • Keep device and cables at a distance from strong electromagnetic fields. • Take account of the conditions for communication specified in the Technical data (Page 41). • Use shielded cables to guarantee the full specification according to HART/PA/FF/Modbus/ EIA-485/Profibus DP. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 28: For Sitrans Tsinsert

    Use of plug connectors in explosive dust atmosphere Danger of explosion. Temperature sensors of the SITRANS TS100 and SITRANS TS200 series must not be used together with plug connectors in atmospheres with combustible dust. • Do not use plug connectors in areas with combustible dust.

  • Page 29: For Sitrans Ts500

    3. Connect the wires to the relevant connecting terminals. Observe the terminal assignment: – Connecting the resistance thermometer (Page 29) – Connecting the thermocouple (Page 30) – Connecting the plug-in connector (Page 31) Connecting the resistance thermometer 1 x RTD 2 x RTD 2-wire connection 2-wire connection SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 30: Connecting The Thermocouple

    Thermocouples Cable colors Type Black White Green White Pink White Violet White Brown White Note 2 thermocouples On the terminal block is an additional mark to differentiate between sensor 1 and sensor 2. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 31: Connecting The Plug-In Connector

    Thermocouple 1x PT100 2x PT100 4-wire connection 3-wire connection White White Black Yellow M12 connector for single sensor SITRANS TS100/TS200/TS500 1x Thermocouple 2x Thermocouple Transmitters TH: 1x PT100 flying leads 4-wire connection White White M12 connector for single sensor SITRANS TS300...
  • Page 32 1x thermocouple 2x thermocouple Transmitter TH:free wire ends 1x PT100 2x PT100 4-wire connection 3-wire connection Only for connection heads type A.. Yellow White White Black Yellow Black White Connection of DVM-LCD and transmitter SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 33: Commissioning

    Danger of explosion in hazardous areas if the device is open or not properly closed. Note Loss of degree of protection Damage to device if the enclosure is open or not properly closed. The degree of protection specified on the nameplate is no longer guaranteed. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 34: Commissioning

    • All seals must be present, placed correctly and undamaged. Procedure 1. Close the connection head. Fully screw on the cover for device versions with flameproof enclosures. 2. Connect the sensor integrated into the process to the power supply. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 35: Service And Maintenance

    • Ensure that the atmosphere is explosion-free (hot work permit). WARNING Dust layers above 5 mm Risk of explosion in hazardous areas. Device may overheat due to dust build up. • Remove dust layers in excess of 5 mm. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 36: Cleaning

    See also Cleaning (Page 36) WARNING Electrostatic charge Risk of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth. • Prevent electrostatic charging in hazardous areas. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 37: Maintenance And Repair Work

    6.3 Maintenance and repair work Maintenance and repair work WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas •...

  • Page 38: Sitrans Ts500

    Define the recalibration intervals for the specific process or plant. With constant operating temperatures and a low load, the reference values are as follows: • < 2 years at temperatures up to 400 °C • < 5 years at temperatures up to 200 °C SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 39: Return Procedure

    To return a product to Siemens, see Return document (http://www.siemens.com/ processinstrumentation/returngoodsnote). Contact your Siemens representative to clarify if a product is repairable, and how to return it. They can also help with quick repair processing, a repair cost estimate, or a repair report/ cause of failure report.

  • Page 40: Disposal

    Service and maintenance 6.5 Disposal See also Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) Disposal Devices described in this manual should be recycled. They may not be dis‐ posed of in the municipal waste disposal services according to the Directive 2012/19/EC on waste electronic and electrical equipment (WEEE).

  • Page 41: Technical Data

    When the electronics or the cable gland are not designed for the minimum permissible ambient temperature, the minimum permissible ambient tem‐ perature of the entire SITRANS TS500 is reduced accordingly. • See the datasheets of the electronics and the cable glands. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 42: Maximum Permissible Ambient Temperatures In The Connection Area Of The Sensor

    7.1.2.2 SITRANS TS100 Note Application SITRANS TS100 SITRANS TS100 temperature sensors are only approved for the temperature classes T4 and T6. Pay attention to the temperature resistance of the connection cables. See Ambient temperature too high (Page 28). SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 43: Sitrans Ts500

    = Max. permissible ambient temperature of the temperature transmitter according to certificate = Max. permissible ambient temperature of the respective connection head without transmitter = Max. permissible ambient temperature SITRANS TH100/200/300 with DVM LCD (7MF4997-1BS) or SITRANS TH320/420 with display (7MF7902-1AD) SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 44 Min. permissible ambient temperature (°C) Ex d Ex e, Ex i DIN, ANSI Ex d ANSI Max. permissible ambient temperature depends on the installed electronics certified for the respective type of protection from SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 45 1 W for the installed 750 mW sender. The result of the selection example "A": From the values determined, you can now read off the maximum ambient temperature in the explosive gas range T6, this is 64 °C. Calculation: SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 46 40…80 Tamb…120 °C 80…150 150…300   Min. permissible ambient temperature (°C) Selection example ''B'' max. permissible ambient temperature: Selection example ''B'': • Connection head BB0, with installed sender with a total wattage of 1.2 W. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 47 In this case the max. temperature T4 is determined to be 100 °C due to the max. permissible operating temperature of the connection head type BB0. Calculation: =            100 °C – (ΔT1+ ΔT2) = max = 100 °C/BB0                                100 °C – (16K + 4K)      = 80 °C SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 48         Fail-safe wattage limitation in accordance 0…≤37 ≥37…≤100 0…≤37 ≥37…≤100 with the device category 1 e.g., SIEMENS temperature transmitter SITRANS TH320/420 and or temperature display   Max. permissible process temperature (°C) Sensor type Temperature TS 500 TS 100/200, TS500...

  • Page 49: Measuring Range

    Fail-safe wattage limitation in accordance 1 x ≤ 37 mW 1 x ≤ 100 mW 2 x ≤ 37 mW 2 x ≤ 100 mW with the device category 1 e.g., SIEMENS temperature transmitter SITRANS TH320/420 and or temperature display Resulting temperature increase (K)  ...

  • Page 50: Construction

    Immersion depth ≥ TSL  + (10 to 15 x ∅ conduit TSL = Temperature-sensitive length Table 7-10 Maximum core cross-section SITRANS TH SITRANS TR SITRANS TF 1 x 1.5 mm (AWG 13) 2.5 mm (AWG 13) Single chamber housing: 1.5 mm (AWG 13) Dual chamber housing: 2.5 mm (AWG 13) SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 51: Maximum Permissible Electric Characteristic Values In Potentially Explosive Atmospheres

    For SITRANS TS insert, 100, 200, 500 series: • Li, Ci for MIC with sensor values are negligible Certificates and approvals You can find certificates on the Internet at Certificates (http://www.siemens.com/ processinstrumentation/certificates) or on an included DVD. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 52: Special Conditions Of Use

    Increased safety "ec", reference is made to the operating instructions manual. Ex t The temperature sensors of type series SITRANS TS100 / TS200 must not be operated Dust ignition proof with plug connectors in hazardous areas due to combustible dusts.

  • Page 53: Sitrans Tsinsert/Ts100/Ts200/Ts500

    Ex ia IIC T6/T4 … T1 Ga Ex ia IIIC T200 °C Da AEx ia IIC T6/T4 … T1 Ga AEx ia IIIC T200 °C Da Ex ic IIC T6/T4 … T1 Gc Class I, Zone 2, AEx ic IIC T6/T4 … T1 Gc SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 54 K, J, N, E, L, T, R, ll 3 G Ex ic llC T6…T1 Gc S, U, W = Type B Table 7-12 Ex marking temperature sensor series SITRANS TS100 Temperature sensor with directly connected connection cable, mineral insulation    ...
  • Page 55 Ty°C Da/Db Table 7-16 Ex marking temperature sensor series SITRANS TS500 ''Bar stock Version'' Temperature sensor in modular design with thermometer protective tube of full material                 SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 56: Sitrans Ts500

    UL 23 UKEX 2881X   NEPSI Ex db IIC T6...T1 Ga/Gb Ex ta/ib IIIC T200 Tx °C / T50 Ty °C Da/Db Ex ta/tb IIIC T200 Tx °C / T50 Ty °C Da/Db SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 57 Ex ta/ib IIIC T200 Tx °C / T50 Ty °C Da/Db or Ex ta/tb IIIC T200 Tx °C / T50 Ty °C Da/Db Indicator digital DVM-LCD Ех ia IIC Ga U Type: 7MF4997-1BS, А5Е33119275 Operating period – 15 years Storage time – 18 months SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 58 Technical data 7.4 Certificates and approvals SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

  • Page 59: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 60: Technical Support

    (http:// www.siemens.com/automation/csi/service).   Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 61: Index

    Technical support, 60 Hotline, (Refer to Support request) partner, 60 personal contact, 60 Test certificates, 11 Thermocouple Laws and directives Cable colors, 30 Disassembly, 11 Connecting, 30 Personel, 11 Warranty, 9 Maintenance, 35 Manuals, 59 Modifications correct usage, 12 improper, 12 Mounting position Pickup, 22 Process connection, 21 SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...
  • Page 62 Index SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 06/2023, A5E03920348-AH...

This manual is also suitable for:

Sitrans ts200Sitrans ts300Sitrans ts500Sitrans tsinsertSitrans tsthermowell

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