BYD Battery-Box Premium HVS 5.1 Operating Manual
  1. Manuals
  2. Brands
  3. BYD Manuals
  4. Battery Pack
  5. Battery-Box Premium HVS 5.1
  6. Operating manual

BYD Battery-Box Premium HVS 5.1 Operating Manual

A high-voltage battery system
Hide thumbs Also See for Battery-Box Premium HVS 5.1:
Table of Contents

Advertisement

Quick Links

Download this manual
A High-Voltage Battery System
Be Connect 2.0
Shenzhen BYD Electronics Co., Ltd. V2.0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Battery-Box Premium HVS 5.1 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for BYD Battery-Box Premium HVS 5.1

Summary of Contents for BYD Battery-Box Premium HVS 5.1

  • Page 1 A High-Voltage Battery System Be Connect 2.0 Shenzhen BYD Electronics Co., Ltd. V2.0...

  • Page 3: Legal Provisions

    (with no limitation) any implied warranties of utility, merchantability, or fitness for any particular purpose. All such representations or warranties are expressly disclaimed. Neither Shenzhen BYD Electronics Co., Ltd. nor its distributors or dealers shall be liable for any indirect, incidental, or consequential damages under any circumstances.

  • Page 4: Table Of Contents

    Contents Legal Provisions ............................1 Information on this Document ......................5 1.1. Validity ............................5 1.2. Target Group ..........................5 1.3. Content and Structure of this Document ................5 1.4. Declaration of Conformity ..................... 5 1.5. Levels of Warning Messages ....................5 1.6.
  • Page 5 5.1.3. Safety Gear ........................18 5.1.4. Additionally Required Installation Material ............18 5.2. Installation..........................19 Electrical Connection ........................21 6.1. Overview of the Connection Area ..................21 6.2. Connection Diagram ......................23 6.2.1. One Battery System ....................23 6.2.2. Two Battery Systems....................24 6.2.3.
  • Page 6 Decommissioning ..........................41 10. Extension ............................42 11. Troubleshooting ..........................43 11.1. Battery System Behavior under Fault Conditions ............43 11.2. LED Light Designation for Errors ..................43 12. Maintenance and Storage ....................... 45 13. Disposal of the Battery System ...................... 46 14.

  • Page 7: Information On This Document

    1 Information on this Document 1. Information on this Document 1.1. Validity This document is valid for the Battery-Box Premium HVS 5.1, 7.7, 10.2, 12.8, and HVM 8.3, 11.0, 13.8, 16.6, 19.3, 22.1 from firmware version BMU 3.16, BMS 3.24. 1.2. Target Group...

  • Page 8: Symbols In The Document

    1 Information on this Document Shenzhen BYD Electronics Co., Ltd. CAUTION Indicates a hazardous situation which, could result in minor or moderate injury. NOTICE Indicates a situation which, if not avoided, could result in property damage. 1.6. Symbols in the Document Sections with this symbol indicates only to be performed by qualified person.

  • Page 9: Safety

    Alterations to the battery system, e.g., changes or modifications are not allowed unless the written permission of BYD is granted. Unauthorized alterations will void the guarantee and warranty claims. BYD shall not be held liable for any damage caused by such changes. The type label should always be attached to the battery system.

  • Page 10: Firefighting Measures

    2 Safety Shenzhen BYD Electronics Co., Ltd. 2.2.2. Firefighting Measures The battery modules may catch fire when it is put into the fire. In case of a fire, please make sure that an ABC or carbon dioxide extinguisher is nearby. Water cannot be used to extinguish the fire.

  • Page 11: Warning Of Electric Shock

    Shenzhen BYD Electronics Co., Ltd. 2 Safety 2.2.4. Warning of Electric Shock DANGER Danger to life due to electric shock when live components or DC cables are touched The DC cables connected to an inverter may be live. Touching live DC cables results in death or serious injury due to electric shock.

  • Page 12: Notice Of Property Damage

    NOTICE Damage to the battery system due to under voltages If the battery system doesn't start at all, please contact BYD's local after-sales service • team within 48 hours. Otherwise, the battery could be permanently damaged.

  • Page 13: Scope Of Delivery

    Shenzhen BYD Electronics Co., Ltd. 3 Scope of Delivery 3. Scope of Delivery BCU and Base Package M4x14 Countersunk Screw Base Hanger (PDU Part) Documents Hanger (Wall Part) M5 Screw M6 Bolt and Nut Battery Module Package M4x14 Countersunk Screw...

  • Page 14: Battery System Overview

    4 Battery System Overview Shenzhen BYD Electronics Co., Ltd. 4. Battery System Overview 4.1. Battery System Description The Battery-Box Premium HVS&HVM is used as a connected battery for the intermediate storage of excess PV energy in an inverter system. Battery module...

  • Page 15: Interface

    Shenzhen BYD Electronics Co., Ltd. 4 Battery System Overview ≤ ≤5 ≤ ≤8 Maximum three battery systems could be connected in parallel. (This restriction does not apply for parallel connection with SMA Sunny Boy Storage 3.7-6.0. Please check the inverter operation manual on how to connect up to three battery systems.)

  • Page 16: Symbols On The System

    Be Connect Monitoring. Be Connect Monitoring is a platform that BYD's service team could diagnose the battery system and update firmware remotely for customers. It is highly recommended you to make the internet connection available to have a better service.
  • Page 17 Shenzhen BYD Electronics Co., Ltd. 4 Battery System Overview Beware of electrical shock. Beware of the danger zone This symbol indicates that the system must be additionally grounded if additional grounding or equipotential bonding is required at the installation site.

  • Page 18: Led Signals

    4 Battery System Overview Shenzhen BYD Electronics Co., Ltd. 4.4. LED Signals Blinking white White 0.5s 0.5s The battery system and blue is initiating. Blue alternatively Idle (the battery White system is neither Solid white charging nor Blue discharging). White...

  • Page 19: Installation

    Shenzhen BYD Electronics Co., Ltd. 5 Installation 5. Installation 5.1. Requirements for Installation 5.1.1. Requirements for Installation Location A solid support surface must be available (e.g., concrete or masonry). b) The installation location must be inaccessible to children. The installation location must be suitable for the weight and dimensions of the battery system.

  • Page 20: Tools

    5 Installation Shenzhen BYD Electronics Co., Ltd. 5.1.2. Tools The tools in the following table could be needed during the installation. Torque Wrench Network Wire Clamp Phillips Screwdriver Bit Flat-Head Screwdriver Wire Stripper Crimping Pliers Wrench Tape Measure Drill Hair Dryer Cylinder Screwdriver 5.1.3.

  • Page 21: Installation

    Shenzhen BYD Electronics Co., Ltd. 5 Installation 5.2. Installation DANGER Danger to life due to electric shock resulting from live DC cables or connectors at the battery system The DC cables connected to the battery system may be live. Touching the DC conductors or the live components would lead to lethal electric shocks.
  • Page 22 5 Installation Shenzhen BYD Electronics Co., Ltd. Install the hanger (BCU part) to the BCU with screws (M5x14) using a cylinder screwdriver (8 mm) and tighten them (torque: 5.5 Nm). Mount the BCU on the top of the battery modules.

  • Page 23: Electrical Connection

    Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection 6. Electrical Connection 6.1. Overview of the Connection Area Exterior view Gland for Ethernet cable Gland for data cable(s) to connect to an inverter and another battery system Gland for PE Gland for DC+ (P+)
  • Page 24 6 Electrical Connection Shenzhen BYD Electronics Co., Ltd. PE connecting point Panel open sensor DIP switch for communication with the inverter (CAN protocol) DIP switch for communication with the inverter (RS485 protocol) DIP switch for communication with the other system(s) CAN protocol) 8-pin terminal blocks for connecting an inverter's data cable.(CAN or...

  • Page 25: Connection Diagram

    Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection 6.2. Connection Diagram 6.2.1. One Battery System (Except for Kostal Piko MP Plus) INVERTER HVS&HVM Operating Manual...

  • Page 26: Two Battery Systems

    2.The length of the power cables to the combiner box should be the same. 3.If the BYD combiner box is not used, the parallel connection device should meet the following requirements. (Except for...

  • Page 27: Connecting The Grounding Conductor

    Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection 6.3. Connecting the Grounding Conductor Additionally required mounting material (not included in the scope of delivery): Conductor SC10-5 b) Grounding cable cross-section: 10 mm² Note: If the maximum current of the connected inverter is no more than 40 A, a grounding cable with 6 mm cross-section area is also acceptable.

  • Page 28: The Data Cable Connection To An Inverter

    6 Electrical Connection Shenzhen BYD Electronics Co., Ltd. 13. Take the nut on the grounding point off, mount the PE conductor on, and then tighten the orignal nut with a cylinder screwdriver (8 mm) (torque, 4 Nm). 6.4. The Data Cable Connection to an Inverter 5.5Nm...

  • Page 29: Connecting The Data Cable To Other Battery System(S)

    Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection Plug the cable to RJ45 port or to the 8 pin terminal block. Flip the corresponding DIP switch (CAN Inver or RS485 Inver) to the ACT. position (left side, which is not applicable for Kostal MP Plenticore). (Choosing CAN Inver or RS485 Inver depends on the protocol that is adapted for the inverter to communicate with the battery system.)
  • Page 30 6 Electrical Connection Shenzhen BYD Electronics Co., Ltd. The connection diagram of two battery systems could be read below. NOTICE Parallel connection is not applicable to SMA Sunny Boy Storage 3.7-6.0. Please check the inverter's operating Cat5, Cable Length≤20 m manual on how to connect up to three battery systems.
  • Page 31 Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection Additionally required material (not included in the scope of delivery): • One to two data cables Data cable requirements: The length and quality of the cable will affect the quality of the signal. Please observe the following cable requirements.

  • Page 32: Connecting The Network Cables

    6 Electrical Connection Shenzhen BYD Electronics Co., Ltd. 6.6. Connecting the Network Cables DANGER Danger to life due to electric shock in case of overvoltages and if surge protection is missing Overvoltages (e. g. in the event of a flash of lightning) can be further conducted into the building and to other connected devices in the same network via the network cables or other data cables if there is no surge protection.

  • Page 33: Dc Connection

    Shenzhen BYD Electronics Co., Ltd. 6 Electrical Connection 6.7. DC Connection DANGER Danger to life due to electric shock resulting from live DC cables or conductors at the battery system The DC cables connected to the battery system may be live. Touching the DC conductors or the live components would lead to lethal electric shocks.

  • Page 34: Close Up

    6 Electrical Connection Shenzhen BYD Electronics Co., Ltd. 6.8. Close up Procedure: Leave a small gap between the BCU and the operating panel, so that one hand could hold data cables there. Hold data cables between the BCU and the operating panel with one hand, and tighten the nuts on glands a and b with another hand.

  • Page 35: Commissioning

    Shenzhen BYD Electronics Co., Ltd. 7 Commissioning 7. Commissioning 7.1. Switch on the Battery System Requirements: The power cable connection between the battery system and the inverter must be off. • The inverter must be correctly mounted. • All cables must be correctly connected.

  • Page 36: Configure The Battery System

    4. After downloading the firmware, tap the button “Check WIFI Settings Connect the Battery WiFi to Continue (Password:BYDB-Box) to connect the Wi-Fi of the battery, which begins with “BYD-”, and the Check WIFI Settings full name could be found at the BCU label near the air switch.
  • Page 37 Quantity of Battery Module In Each Tower: Application: On Grid Phase: Single Phase Configuration was done according to BYD Battery-Box Configuration/ Compatible Inverter List and Operating Manual. Next Note: 1. Restart the Be Connect 2.0 if it is stuck somewhere.

  • Page 38: Switch On And Commission The Inverter

    7 Commissioning Shenzhen BYD Electronics Co., Ltd. 7.3. Switch on and Commission the Inverter The procedures for on-grid and off-grid applications are different. 7.3.1. On-grid Application Procedure: 1. Mount and connect the inverter according to the inverter manufacturer`s instruction. 2. Switch on the inverter.

  • Page 39: Off Grid Applications

    Shenzhen BYD Electronics Co., Ltd. 7 Commissioning 7.3.2. Off-grid Applications Procedure: 1. Mount and connect the inverter according to the inverter manufacturer's instruction. 2. Switch on the inverter. 3. Black start: press the LED Button for 3 seconds on the BCU of the master System.

  • Page 40: Operation

    8 Operation Shenzhen BYD Electronics Co., Ltd. 8. Operation 8.1. Switch on the Battery System 8.1.1. On-grid Applications To make sure the battery system can work well with the inverter, please follow the right procedure to start them. The procedure is: 1) switch on the air switch between the inverter and battery if there is any;...

  • Page 41: Switch Off The Battery System

    Shenzhen BYD Electronics Co., Ltd. 8 Operation 8.2. Switch off the Battery System The procedure is: 1) switch off the inverter; 2) switch off the battery; 3) switch off the air switch between the battery and the inverter if there is any.

  • Page 42: Safety Design

    8 Operation Shenzhen BYD Electronics Co., Ltd. 8.3. Safety Design The battery system cannot be turned on when the operating panel is removed. The system will switch off automatically if there is no communication with an inverter for 30 minutes or if there is an error for 10 minutes.

  • Page 43: Decommissioning

    Shenzhen BYD Electronics Co., Ltd. 9 Decommissioning 9. Decommissioning DANGER Danger to life due to electric shock resulting from live DC cables or conductors at the battery system The DC cables connected to the battery system may be live. Touching the DC conductors or the live components would lead to lethal electric shocks.

  • Page 44: Extension

    10 Extension Shenzhen BYD Electronics Co., Ltd. 10. Extension The SOC of the existing battery system and the new battery module should be similar before the new battery module is added to the existing system. Procedure: Measure the voltage (X) of the new battery module with a multimeter.

  • Page 45: Troubleshooting

    If so, check the communication with the inverter first. Except for the LED light, BYD's service team can also get the error messages of the battery system through the remote server Be Connect Monitoring. Information read through that can help to identify the issues.
  • Page 46 11 Troubleshooting Shenzhen BYD Electronics Co., Ltd. Blue LED is blinking twelve times Inverter communication failure Blue LED is blinking thirteen times Address registration failed Blue LED is blinking fourteen times System initiating failed HVS&HVM Operating Manual...

  • Page 47: Maintenance And Storage

    Shenzhen BYD Electronics Co., Ltd 12 Maintenance and Storage 12. Maintenance and Storage Cleaning It is recommended that the battery system be cleaned periodically. If the enclosure is dirty, please use a soft, dry brush or a dust collector to remove the dust. Liquids such as solvents, abrasives, or corrosive liquids should not be used to clean the enclosure.

  • Page 48: Disposal Of The Battery System

    • Avoid exposing the batteries to high temperatures or direct sunlight. • Avoid exposing the batteries to high humidity or corrosive atmospheres. • For more information or to arrange a collection please contact BYD Service Partner (see contact details at the bottom of this document).

  • Page 49: Technical Data

    Shenzhen BYD Electronics Co., Ltd. 14 Technical Data 14. Technical Data HVS 5.1 HVS 7.7 HVS 10.2 HVS 12.8 Battery Module HVS (2.56 kWh, 102.4 V, 38 kg) Number of Modules Usable Energy 5.12 kWh 7.68 kWh 10.24 kWh 12.8 kWh...
  • Page 50 [1] DC Usable Energy, test conditions: 100% DOD, 0.2C charge & discharge at +25°C. System Usable Energy may vary with different inverter brands. [2] Charge derating will occur between -10°C and +5°C. [3] Refer to BYD Battery-Box Premium Limited Warranty. HVS&HVM Operating Manual...

  • Page 51: Contact Information

    Note: Please also see the Battery-Box Premium HVS/HVM Service Guideline and Checklist for troubleshooting. The latest version is available at our website: www.bydbatterybox.com. BYD Global Service Email bboxservice@byd.com Telephone +86 755 89888888-47175 Address No.3009, BYD Road, Pingshan, Shenzhen, 5118118, P. R. China Website www.bydbatterybox.com https://www.facebook.com/BatteryBoxBYD Social Media Link https://twitter.com/BYD_BatteryBox https://www.linkedin.com/company/byd-battey-box Europe...

  • Page 52: Appendix Connection Options With Inverters

    Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Before the installation, please first check if the planned configuration is already released according to the latest Battery-Box Premium HVS/HVM Compatible Inverter List. SMA SBS 2.5/ 3.7/ 5.0/ 6.0 Option a...
  • Page 53 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters SMA STP 5.0-10.0 SE Option a Battery-Box 1 2 3 4 5 6 7 8 BMS/CAN PVA1 PVB1 PVB2 & & DIG I O DIG I O 1 3 5 7 9...
  • Page 54 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Kostal Plenticore Plus/ Plenticore BI Option a Battery-Box KOSTAL Battery-Box 1 2 3 4 5 6 7 8 KOSTAL PLENTICORE Cable Length ≤ 20 m Kostal Plenticore Plus/ Plenticore BI Option b...
  • Page 55 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Kostal Piko MP Plus Battery-Box Battery-Box KOSTAL 1 2 3 4 5 6 7 8 Cable Length ≤ 20 m KOSTAL Smart Energy Meter Kostal Piko BA Battery-Box KOSTAL Battery-Box 1 2 3 4 5 6 7 8 Cable Length ≤...
  • Page 56 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Kaco blueplanet hybrid 6.0-10.0 TL3 Kaco 1 2 3 4 5 6 7 8 BMS hy-switch LAN Kaco Battery-Box Cable Length ≤ 20 m Kaco NH Option a BATTERY RJ45-1...
  • Page 57 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Kaco NH option b Solplanet Solplanet Battery-Box Solplanet 1 2 3 4 5 6 7 8 Battery-Box BATTERY RJ45-1 RJ45-3 RJ45-5 GRID Terminal-1 Terminal-2 COM0 Terminal-3 LOAD RJ45-2 RJ45-4 RJ45-6 Terminal-4 Cable Length≤...
  • Page 58 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. SUNGROW SH5.0_6.0_8.0_10RT Option b SUNGROW Battery-Box SUNGROW Cable Length ≤ 20 m SUNGROW SH3.0/ 3.6/ 4.0/ 5.0/ 6.0 RS Option a Battery-Box SUNGROW Battery-Box SUNGROW COM2 Meter R 485 Enable...
  • Page 59 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters SUNGROW SH3.0/ 3.6/ 4.0/ 5.0/ 6.0 RS Option b SUNGROW COM2 Meter R 485 Enable EN_H EN_G 8 7 6 5 4 3 2 1 NC NC C R D4/8 D3/7 D2/6 D1/5...
  • Page 60 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Fronius Symo Hybrid Option b Battery-Box Fronius Cable Length ≤ 20 m Fronius Smart Meter Fronius Primo Gen24 Plus/ Symo Gen24 Plus Option a Cable Length ≤ 20 m HVS&HVM Operating Manual...
  • Page 61 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Fronius Primo Gen24 Plus/ Symo Gen24 Plus Option b Cable Length ≤ 20 m Ingeteam Option a 1 2 3 4 5 6 7 8 Ingeteam CAN H CAN L Cable Length ≤...
  • Page 62 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Ingeteam Option b Ingeteam CAN H CAN L Cable Length ≤ 20 m Solis RHI-3P(5-10)K-HVES-5G Option a 1 2 3 4 5 6 7 8 Solis Cable Length ≤ 20 m...
  • Page 63 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Solis RHI-3P(5-10)K-HVES-5G Option b Solis Cable Length ≤ 20 m Solis S6-EH3P(3-10)K-H-EU/ S6-EH3P(3-10)K2-H Option a Solis 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Solis Cable Length ≤...
  • Page 64 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Solis S6-EH3P(3-10)K-H-EU/ S6-EH3P(3-10)K2-H Option b Solis 1 2 3 4 5 6 7 8 Solis Cable Length ≤ 20 m Deye SUN-(5-20)K-SG01HP3-EU-AM2 Option a BMS1 Deye 1 2 3 4 5 6 7 8...
  • Page 65 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Deye SUN-(5-20)K-SG01HP3-EU-AM2 Option b Deye 1 2 3 4 5 6 7 8 Deye GE GEH 5.0/ 8.6/ 10-1U-10 Option a 1 2 3 4 5 6 7 8 Cable Length ≤ 20 m...
  • Page 66 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. GE GEH 5.0/ 8.6/ 10-1U-10 Option b Cable Length ≤ 20 m Solplanet Option a BATTERY RJ45-1 RJ45-3 RJ45-5 GRID Terminal-1 Terminal-2 COM0 Terminal-3 LOAD RJ45-2 RJ45-4 RJ45-6 Battery-Box Solplanet...
  • Page 67 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Solplanet option b Solplanet Solplanet Battery-Box Solplanet 1 2 3 4 5 6 7 8 Battery-Box BATTERY RJ45-1 RJ45-3 RJ45-5 GRID Terminal-1 Terminal-2 COM0 Terminal-3 LOAD RJ45-2 RJ45-4 RJ45-6 Terminal-4 Cable Length≤...
  • Page 68 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. Western HHS 3-6K option b Western Battery-Box Western Battery-Box Cable Length≤ 20 m Sosen HI 3K-6K Option a Battery-Box 1 2 3 4 5 6 7 8 Battery-Box Western Cable Length≤ 20 m...
  • Page 69 Shenzhen BYD Electronics Co., Ltd. Appendix Connection Options with Inverters Sosen HI 3K-6K option b Battery-Box Western Battery-Box Cable Length≤ 20 m GoodWe/ Viessmann/ Canadian Solar Option a GoodWe/ Viessmann/ Canadian Solar 1 2 3 4 5 6 7 8...
  • Page 70 Appendix Connection Options with Inverters Shenzhen BYD Electronics Co., Ltd. GoodWe/ Viessmann/ Canadian Solar Option a GoodWe/ Viessmann/ Canadian Solar 1 2 3 4 5 6 7 8 GoodWe/ Viessmann/ Canadian Solar Cable Length ≤ 20 m HVS&HVM Operating Manual...

This manual is also suitable for:

Battery-box premium hvs 7.7Battery-box premium hvs 10.2Battery-box premium hvs 12.8Battery-box premium hvm 8.3Battery-box premium hvm 11.0Battery-box premium hvm 13.8 ... Show all

Table of Contents