Related Manuals for Keba KeDrive D3-DU 3 A Series
Summary of Contents for Keba KeDrive D3-DU 3 A Series
- Page 1 KeDrive D3-DU 3xx/A, /B Control module Project engineering manual V 1.09 Translation of the original manual...
- Page 2 Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All rights reserved. Reindlstraße 51, 4040 Linz, Austria KEBA Industrial Automation GmbH +43 732 7090-0, +43 732 7309-10, keba@keba.com For information about KEBA and our subsidiaries please look at www.keba.com.
- Page 3 Display menu updated; FW 2.0.0.9 integrated; 1.08 09-2022 ior; Various chap- hasl UKCA declaration of conformity inserted ters; UKCA Operating behav- Behaviour with missing license added, Status LED 1.09 04-23 iour, Displays and hasl, rmr updated operating elements Project engineering manual V1.09 © KEBA 2021...
- Page 4 D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
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Page 5: Table Of Contents
3.6.2 CFast card..................Accessories...................... 3.7.1 CFast card..................3.7.2 Connector set..................Displays and operating elements ................Operating panel ....................4.1.1 LCD display..................4.1.2 Operating buttons ................Status-LEDs..................... 4.2.1 Status LEDs of functional control ............Project engineering manual V1.09 © KEBA 2021... - Page 6 Power supply ....................6.2.1 Connection example ................. Grounding ......................Graphic interface (DVI) ..................6.4.1 Pin assignment.................. 6.4.2 KEBA operating panel pin assignment ..........6.4.3 Cable and plug specification ............. EtherCAT interface ..................6.5.1 Pin assignment.................. 6.5.2 Cable and plug specification .............
- Page 7 10.1 Battery......................10.1.1 Battery type and service life .............. 10.1.2 Change battery ................. 10.2 Fan........................10.2.1 Service life fan................... 10.2.2 Changing the fans ................10.3 (Only for D3-DU 3x5/x) Regular function check..........104 Project engineering manual V1.09 © KEBA 2021...
- Page 8 16 System-wide error response characteristics............134 17 Appendix: Response time ..................136 18 Appendix: Further components ................139 18.1 Cooling plate and cooling element..............139 18.1.1 Cooling Element D3-XM 310-055 ............. 139 18.1.2 Cooling plate D3-XM 300-060............140 Project engineering manual V1.09 © KEBA 2021...
- Page 9 D3-DU 3xx/A, /B Table of contents 18.1.3 Cooling plate D3-XM 300-080............141 Index ........................... 142 Project engineering manual V1.09 © KEBA 2021...
- Page 10 Table of contents D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
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Page 11: Introduction
(based on hazard and risk analysis), ● functioning and application limits of the safety components (including safety PLC), ● in-depth knowledge of national accident prevention regula- tions. Project engineering manual V1.09 © KEBA 2021... - Page 12 Service technician ● fundamental validation concepts according to EN ISO 13849, ● method of operation of the machine or system, ● diagnostic options, ● systematic fault analysis and remedial action. Project engineering manual V1.09 © KEBA 2021...
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Page 13: Intended Use
As logic unit for converting and processing signals in two-hand control acc. to EN 574 Caution For this also take care of the information in the safety manual "KEBA - Functional safety" provided by KEBA and the SafeEdit programming manual (online help). -
Page 14: Notes On This Document
The manual corresponds to the current state of knowledge at the time of publication. Due to further technical developments, it is subject to changes in content. So it is recommended to check with KEBA regularly (e.g. via web- side), if an updated manual version suitable to the product is available. -
Page 15: Contents Of The Document
The term "not safe" refers to functions and data interfaces which do not meet requirements of the above named standards completely or partially. In case of ambiguity or further required information, please contact KEBA. 1.4.1 Contents of the document ●... -
Page 16: Conformity Of Safety Fieldbusses
If the original bus stacks of the KEBA control package are not to be used for functional fieldbus communication, the alternatively used bus stacks must also have passed a conformance test of the respective responsible user or- ganizations (ETG, PNO). -
Page 17: Profinet / Profisafe Declaration
"PROFIBUS & PROFINET International". More detailed terms for the use can be found on the web page www.profibus.com. Ffor the following PROFISafe Stack protocol versions integrated in the firmware of the KEBA safety controller certificates from the PNO are avail- able: PROFIsafe protocol... -
Page 18: Safety Notes
Safety information Describes important safety-related requirements or informs about essential safety-related correlations. Information Identifies practical tips and useful information. No information that warns about potentially dangerous or harmful functions is contained. Project engineering manual V1.09 © KEBA 2021... -
Page 19: General Safety Instructions
● The DU 3xx/x contains safety-relevant functions (e.g. STO). For safety- relevant control tasks and personnel security a control of KEBA in the variant with correspondent safety related peripheral devices must be used. Details can be found in the safety manual "Functional safety". -
Page 20: Safety Instructions For Personal Safety
KEBA, report these promptly to KEBA. Furthermore, it is asked to send all safety-oriented products that have failed due to a defect for purposes of analysis to KEBA, even if they are consid- ered as non-repairable... -
Page 21: Safety Instructions For Device Maintenance
KEBA (see chapter "Maintenance"). Any other manipulations to the device will result in loss of warranty, guaran- tee and declaration of conformity by KEBA. ESD information Electronic component are generally put at risk by electro-static discharges (Electro Static Discharge). -
Page 22: Description Of The Module
Description of the module The control module DU 3xx/x is a control designed for a medium to high per- formance range within the KEBA automation system. The variant D3-DU 3x5/x integrates a safety control with which safety func- tions, up to category 4, PL e according to EN ISO 13849-1 respective SIL 3 according to EN 62061 can be realized. -
Page 23: Front View
... Option: D3-DU 3x5/x ... (Only for D3-DU 3x5/x) Status LEDs of safe relay outputs (SRO) ... (Only for D3-DU 3x5/x) 4 Digital out- ... (Only for D3-DU 3x5/x) 10 Safe digi- puts tal outputs (SDO) Project engineering manual V1.09 © KEBA 2021... -
Page 24: Bottom View
Fig. 3-2: Bottom side, complete variant ... USB-Port (USB1, USB2) ... DVI-D Graphic interface ... Not connected (at D3-DU 36x/x in- ... (Only forD3-DU 3x5/x)(AC and DC) ternal KEBA interface) safe relay outputs (SRO) Project engineering manual V1.09 © KEBA 2021... -
Page 25: Top View
Fig. 3-4: Type plate bottom left of the assembly ... Manufacturer ... Manufacturer's address ... Product group ... Product designation ... Technical data functional control ... Material / revision number func- (voltage / current) tional control Project engineering manual V1.09 © KEBA 2021... - Page 26 ... Technical data safety control (volt- ... Material / revision number func- age / current) Technical data func- tional control tional control (voltage / current) ... Serial number functional control ... Data Matrix code ... UKCA marking Project engineering manual V1.09 © KEBA 2021...
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Page 27: Overview Variants
Intel Atom E660 1.3 GHz Intel Atom E3845 1.9 GHz Intel i3 DualCore 2310E 2.1 GHz Intel Celeron 3955U 2.0 GHz Safety control None Integrated ≥ 1 Cooling Cooling element Cold plate Master interface None Project engineering manual V1.09 © KEBA 2021... -
Page 28: Storage Media
A CFast card can be inserted in and removed at the top side of the CPU module (no tool required). It is not allowed to replace the CFast card during operation. The CFast slot is located underneath the cover on the top of the module. Project engineering manual V1.09 © KEBA 2021... - Page 29 CFast card whereby they can cause dam- ages to the socket during insertion. Information Use KEBA-approved CFast cards only. Other CFast cards will not guaran- tee the correct functionality. Inserting the CFast card To insert the CFast card into the DU 3xx/x, proceed as follows: 1) Turn off the power supply.
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Page 30: Accessories
The technical data for the terminals are contained in the technical data sheet of the manufacturer of the female connectors. The appropriate female connectors are not included in the delivery of KEBA but can be purchased via KEBA. Project engineering manual V1.09... - Page 31 D3-XT 215/A FMC 1,5/20-ST-3,5 094813 BLZ 7.62/04/180 BLZ 7.62 ZE03 WARNING! Electrical danger! When using the connector BLZ 7.62/04/180 with no PELV voltages the stain relief BLZ 7.62 ZE03 must also be used. Project engineering manual V1.09 © KEBA 2021...
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Page 32: Displays And Operating Elements
Icon Meaning Cancel the input, exit a menu entry , go to superior menu entry Switch between individual menu entries, reduce values for entries. Switch between individual menu entries, increase values for entries. Project engineering manual V1.09 © KEBA 2021... -
Page 33: Status-Leds
Flashing yellow (with Not selected device is waiting for user interaction periodic time interval) STAT Display Meaning Dark No supply voltage Orange Initialization phase Flashing orange Command is executed Project engineering manual V1.09 © KEBA 2021... -
Page 34: Only For D3-Du 3X5/X) Status Leds Of Safety Control
Control functionality is correct, application is validated. Flashing red Module alarm (confirmation possible) Module error - fataler error (no confirmation possible) Ethernet Gbit status LEDs The Ethernet socket (RJ45) provides a Link/Activity LED and a Speed LED. Project engineering manual V1.09 © KEBA 2021... -
Page 35: Master Fieldbus Interface Status Leds
(see chapter "Overview variants"). Fig. 4-14: Position of the Status LEDs ... Link LED ... Activity LED Link LED Indication Meaning Dark No connection Green flashing Transmission of data Green Ethernet connection established Activity LED Not used. Project engineering manual V1.09 © KEBA 2021... -
Page 36: Rt Ethernet Slave Interface Leds
These two LEDs provide information about the general status of the RT Ethernet slave interface. EtherCAT Fig. 4-15: RT Ethernet slave interface LEDs ... Link/activity LED ... Is not used..Status LED (RUN-LED) ... Error LED (ERR-LED) Link/Activity LED Indication Meaning Dark No connection Project engineering manual V1.09 © KEBA 2021... - Page 37 Information Two STAT LEDs are located at the top on the front side. The two LEDs re- fer to the functional control and the safety control and not to the EtherCAT slave interface. Project engineering manual V1.09 © KEBA 2021...
- Page 38 Display Meaning AR (Application Relations) have been established and are Dark working correctly Initialization by the IO controller / configured AR is no Flashing red longer in the data exchange No bus connection Project engineering manual V1.09 © KEBA 2021...
- Page 39 Dark No supply voltage Green MS (Module Status) indicates the status of the device NS LED Indication Meaning Dark No voltage supply NS (Network Status) indicates the network state of the de- vice Project engineering manual V1.09 © KEBA 2021...
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Page 40: Only For D3-Du 3X5/X) Signal Indications
The acknowledge button is necessary to confirm the following safety-rele- vant actions: ● Download the safety application or safety parameter ● Changing the validation status For more information to the usage see SafeEdit onlinehelp . Project engineering manual V1.09 © KEBA 2021... - Page 41 D3-DU 3xx/A, /B Displays and operating elements If there is no active tool connection, the acknowledge button can be used for quiting alarms of the safety control and of the encoder box. Project engineering manual V1.09 © KEBA 2021...
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Page 42: Mounting And Installation Instructions
● Signal cables and power cables from inverters must be routed in sepa- rate cable ducts. The distance of the cable ducts must be at least 10 Project engineering manual V1.09 © KEBA 2021... -
Page 43: Space Requirements
Air flows through the enclosure and thus cools it. The warm exhaust air is blown out on the top side. Caution Make sure that the ventilation slots are not covered. Project engineering manual V1.09 © KEBA 2021... - Page 44 Free space for the air circulation of the module: The specified minimum dis- tance upwards (130 mm) and downwards (100 mm) is valid for all devices and must be adhered in order to avoid heat accumulation. Project engineering manual V1.09 © KEBA 2021...
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Page 45: Dimensional Drawing
D3-DU 3xx/A, /B Mounting and installation instructions 5.2.1 Dimensional drawing Fig. 5-20: Dimensional drawing D3-DU 3xx/A Project engineering manual V1.09 © KEBA 2021... -
Page 46: Adding Modules
Mounting and installation instructions D3-DU 3xx/A, /B Fig. 5-21: Dimensional drawing D3-DU 3xx/B Adding modules The connection between the modules happens when connecting power sup- ply (see chapter 6.2 Power supply). Project engineering manual V1.09 © KEBA 2021... -
Page 47: Mounting The Module
2 M4 screws with head diameter 8 - 9.5 mm and suitable screw type re- tainer, recommended length 20 mm For mounting the cold plate additional M4 screws are needed for mounting the cooling element and the cold plate. Project engineering manual V1.09 © KEBA 2021... -
Page 48: For Wall Mounting
DU 3xx/x size BG1 DU 3xx/x size BG2 Thermal resistance R 0.02 K/W 0.01 K/W Thermal capacity of the cool- 390 Ws/K 780 Ws/K ing plate on the device Max. temperature cooling 85 °C plate Device Project engineering manual V1.09 © KEBA 2021... -
Page 49: Dismantling Of The Module
2) Disconnect all electric connections, loosen grounding bracket if existing. 3) Unfasten the fixing screws, be careful that the screws remain in the mounting plate. 4) Lift and pull out the moduel. The module is disassembled. Project engineering manual V1.09 © KEBA 2021... -
Page 50: Air Conditioning And Ventilation
Information Contamination level 2, description according to standard: "The occurring contamination is generally not conductive. However, tempo- rary conductivity must be expected due to condensation." Project engineering manual V1.09 © KEBA 2021... -
Page 51: Connections And Wiring
Power supply The DU 3xx/x can be supplied with 24 V from the D3-DP 3xx/x. The connec- tion is realized via the hinged-mounted supply rails attached with torx screws placed underneath the cover flap. Project engineering manual V1.09 © KEBA 2021... -
Page 52: Connection Example
To connect a DU 3xx/x with a D3-DP 3xx/x proceed as follows: 1) The supply voltage must be switched off. 2) Pull down locking (1) of the cover flap DU 3xx/x with a small item (e.g. small screw driver). Open cover flap (2). Project engineering manual V1.09 © KEBA 2021... - Page 53 (e.g. small screw driver). Open the cover flap. 5) Loosen screw (3) at the power module (2) and hook the rail to a screw (4) of the DU 3xx/x (1), which is also loosen. Fig. 6-26: Hook rail Project engineering manual V1.09 © KEBA 2021...
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Page 54: Grounding
PE bar (main earth) in the cabinet. These further components are only required for the supply module. Information Material of the cooler or cold plate: aluminium with high conductive trans- parent passivation. Project engineering manual V1.09 © KEBA 2021... - Page 55 WARNING! Warning of electic shock! The protective earth conductor connection is a protective measure. There- fore, make sure that all connections have good contact and are sufficiently secure that they cannot come loose. Project engineering manual V1.09 © KEBA 2021...
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Page 56: Graphic Interface (Dvi)
The free pins are used for an RS485 retransfer (RFB interface). Use the KEBA-supplied cable when connecting a KEBA operating device. A standard operating device can be connected using a standard DVI cable. In both cases, no damage to the device occurs despite the deviating pin as- signment. -
Page 57: Pin Assignment
D3-DU 3xx/A, /B Connections and wiring KEBA does not perform any tests for the correct functionality of operating devices from third-party manufacturers. 6.4.1 Pin assignment Fig. 6-29: Pin assignment DVI socket Pin no. Designation Pin no. Designation TDMS-Data 2- TDMS-Data 2+... -
Page 58: Cable And Plug Specification
Re. Data+ Receive Data + input n.c. n.c. n.c. n.c. Re. Data- Receive Data - input n.c. n.c. n.c. n.c. 6.5.2 Cable and plug specification For details, refer to the system manual. Project engineering manual V1.09 © KEBA 2021... -
Page 59: Gigabit Ethernet Interface
The master interface (X43A and X43B) is located on the front side of the module and is used for communication in real time operation. Information The bottom socket (X43B) is not connected when used as EtherCAT. Autocrossing is supported. Project engineering manual V1.09 © KEBA 2021... -
Page 60: Pin Assignment
EtherCAT is a real-time Ethernet protocol based on Industrial Ethernet. The following specifications and standards are implemented: ● EtherCAT Specification ETG.1000 (equates to IEC 61158 Part 2-6 Type 12 documents) ● EtherCAT Specification Part 5 – Application Layer services specification. (ETG.1000.5) Project engineering manual V1.09 © KEBA 2021... -
Page 61: Profinet Io
Edition 1.9 6.8.4 Pin assignment Fig. 6-34: RJ45 socket Pin No. Signal designation Input/output Tr. Data+ Transmit Data + Output Tr. Data- Transmit Data - Output Re. Data+ Receive Data + Input n.c. n.c. Project engineering manual V1.09 © KEBA 2021... -
Page 62: Usb Ports
The USB interface is not designed as an operational interface for ongoing operations. It is used exclusively in the service and startup event for con- necting USB devices. A list of recommended USB devices can be ordered from KEBA. Project engineering manual V1.09 © KEBA 2021... -
Page 63: Cable And Plug Specification
EN ISO 12849-2 must be done. Information If safety control is in state "stop" al test outputs are switched on, to be able to use them e.g. for activation of an acknowledgement button for error quit- ting. Project engineering manual V1.09 © KEBA 2021... -
Page 64: Pin Assignment
U [V] I [mA] LO2HI Logic level I [mA] HI2LO Logic level DI [0] von LO → HI LO2HI von HI → LO HI2LO 0.60 0.60 0.75 0.75 1.28 1.28 4.72 4.72 Project engineering manual V1.09 © KEBA 2021... -
Page 65: Only For Du 3X5/X) Safe Digital Outputs
-37 V to -13 V (at 24 V output supply). Project engineering manual V1.09 © KEBA 2021... -
Page 66: Pin Assignment
6.12 (Only for D3-DU 3x5/x) Safe relay outputs If the DU 3xx/xis equipped with a safety control (D3-DU 3x5/x), it offers safe relay outputs (terminal X24A) on the bottom side, for driving relays. Project engineering manual V1.09 © KEBA 2021... -
Page 67: Pin Assignment
Pin assignment Pin 0 corresponds to the upper pin of the connector on the front of the mod- ule. Pin no. Signal designation Description SRO0 Safe relay output (SRO0) SRO1 Safe relay outputg (SRO1) Project engineering manual V1.09 © KEBA 2021... -
Page 68: Only For D3-Du 3X5/X) Digital Outputs
Digital output (DO2) Digital output (DO3) 4 - 7 Ground 6.14 EMC and wiring guidelines Pay attention from the outset to careful wiring and shielding according to the given guidelines. Further information: See system manual. Project engineering manual V1.09 © KEBA 2021... -
Page 69: Configuration
D3-DU 3xx/A, /B Configuration Configuration A KEBA automation system needs data for the configuration of system per- formance, its I/O-devices and interfaces. The system reads this data during the start-up operation and allocates them to its components and devices. Configuration data is created by included configuration tools or by editing configuration files. -
Page 70: Operating Behavior
8.1.1 Display during start-up The progress of the respective step is indicated via the display on the mod- ule. If errors are detected during start-up, an error message is displayed. Project engineering manual V1.09 © KEBA 2021... -
Page 71: Operating States
Navigate one item up within the menu level ↓ Navigate one item down within the menu level Switch to the next menu level or start an action The menu is divided into the following sections: Project engineering manual V1.09 © KEBA 2021... - Page 72 Start CP Only available if the control process Start CP executed has been stopped. Stopping the control process C-2 System Stop CP Only available when the control has Stop CP executed been started. Project engineering manual V1.09 © KEBA 2021...
- Page 73 This entry can only be set to Mac Ad- dress Mac Address (Eth0) <Mac Ad- dress Eth- ernet0> IP Address C-3 Info <IP Ad- IP Address (Eth1) NetCfg dress Eth- Ethernet1 ernet1> Project engineering manual V1.09 © KEBA 2021...
- Page 74 EtherCAT1 bypassed Bridged This allows this interface to be used <yes(br0)| for EoE communication with drives. no> This entry can only be set to Mac Ad- dress Mac Address (EtherCAT1) <Mac Ad- dress EtherCAT1> Project engineering manual V1.09 © KEBA 2021...
- Page 75 Setting the subnetmask for Eth0 <Subnet- Only available if the network set- mask Eth- tings are entered statically. ernet0> Setting the gateway for Eth0 Gateway <Gateway Only available if the network set- Ethernet0> tings are entered statically. Project engineering manual V1.09 © KEBA 2021...
- Page 76 Local Date Date> played: ● : Change successful. ● : Change failed. Failed C-4 Ser- Timezone Set time zone in several steps vice <Timezone> Timezone C-4 Ser- Autostart Start control automatically vice <yes|no> Autostart Project engineering manual V1.09 © KEBA 2021...
- Page 77 Prepare the USB stick for the update software update. To do this, place a repository in an "up- date" directory on the USB stick. The repository is pro- vided by KEBA. Control is not in STOP or OsReady Software- operating state update Stop sys- The control must be stopped.
- Page 78 ● unmounting failed Eject failed. CP Menu Licensing of the device C-5 Li- censing C-5 Li- L-1 Active Display of current licenses of the censing licenses L-1 Active <Active device licenses licenses> Project engineering manual V1.09 © KEBA 2021...
- Page 79 State Drive status State D<n>-1 <Status> State State D<n> Ax- D<n>-1 is<n> State Axis status <n> State State <State> Axis <n> State D<n> Ax- is<n> Referenced Axis <n> is referenced State <yes|no> Referenced Project engineering manual V1.09 © KEBA 2021...
- Page 80 Axis <n> Info <Name> Info Name D<n>-3 Motor Axis <n> Motor type from axis <n> <Motor Info type> Motor D<n>-3 Op. Time Axis <n> Axis operating time <n> Info <Operating Op. Time time PWR> Project engineering manual V1.09 © KEBA 2021...
- Page 81 ● DriveParam- Set_<ip>_<alias>.csv (Standardwert) ● DriveParam- Select Set_<n>.csv ParamSet <Filename> ● DriveParam- Set_<n>[..].csv ● DriveParam- Set_<ip>.csv ● DriveParam- Set_[..]_<alias>.csv ● DriveParam- Set_<ip>_[..].csv ● DriveDiff- Set_<ip>.csv Backup ParamSet Confirm execution Are you sure? Project engineering manual V1.09 © KEBA 2021...
- Page 82 ● DriveParam- Set_<ip>_<alias>.csv (Standardwert) ● DriveParam- Select Set_<n>.csv ParamSet <Filename> ● DriveParam- Set_<n>[..].csv ● DriveParam- Set_<ip>.csv ● DriveParam- Set_[..]_<alias>.csv ● DriveParam- Set_<ip>_[..].csv ● DriveDiff- Set_<ip>.csv Restore ParamSet Confirm execution Are you sure? Project engineering manual V1.09 © KEBA 2021...
- Page 83 The following states can be dis- played: ● Firmware Update Ok Firmware Update Successfully completed. Restart- ● Firmware Update ing... : An error has oc- Failed curred. ● Firmware Update : A restart Restart Failed error has occurred. Project engineering manual V1.09 © KEBA 2021...
- Page 84 <Location> control under root/appld- Clone isk/application/ drive/drive ● /media/usb<x>/drive on USB stick (x: number of the USB port of the control) Restore No (valid) file was found in the di- Clone rectory. n.a. Project engineering manual V1.09 © KEBA 2021...
- Page 85 (x: number of the USB port of the control) Firmware No (valid) firmware file was found in Update the directory. n.a. Firmware file selection The following file names are valid: Select ● DriveFirmware.tftp- Firmware <Filename> ● D3_DA_FW_[..].tftp- Project engineering manual V1.09 © KEBA 2021...
- Page 86 Firmware Update No (valid) firmware file was found in with re- stored the directory. ParamSet n.a. Firmware file selection The following file names are valid: Select ● DriveFirmware.tftp- Firmware <Filename> ● D3_DA_FW_[..].tftp- Project engineering manual V1.09 © KEBA 2021...
- Page 87 Parameter set transfer for drive <n> stored not successful, abort ParamSet ParamSet Failed <n> Firmware Update Restart of the drive <n> after with re- firmware update not successful, stored ParamSet abort Restart Failed <n> Project engineering manual V1.09 © KEBA 2021...
- Page 88 The following files are automatically used, where <ip> is the EoE IP ad- dress of the drive and <alias> is the configured device name. Only the first existent file is used for each drive: DriveParam- Set_<ip>_<alias>.csv DriveParamSet_<ip>.csv Project engineering manual V1.09 © KEBA 2021...
- Page 89 The following states can be dis- played: Backup Clone ● : Suc- Backup Clone Ok Executing <n>... cessfully completed. ● Backup Clone Failed : A drive <n> error has oc- <n> curred. Project engineering manual V1.09 © KEBA 2021...
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Page 90: Operating Mode Of The Module
8.4.1 Failure of supply voltage If there is failure of the total device power supply (24 V) > 10 ms, the KEBA I/ O modules will switch to a secure operating state (outputs switched off). All safe outputs of the safety control will be switched off. -
Page 91: Response To Module Errors
Behavior with missing license If a valid license is missing after the startup of the device or an invalid li- cense is found, the message "Licenses required" is displayed in the second line of the display. Project engineering manual V1.09 © KEBA 2021... -
Page 92: Battery Monitoring
If in case of exceeding the alarm limit no appropriate measures are taken to avoid a further rising of the temperature, the following hold of the control could lead to serious damage of the machine/plant. Project engineering manual V1.09 © KEBA 2021... -
Page 93: Only For D3-Du 3X5/X) Temperature Monitoring
(Only for D3-DU 3x5/x) Temperature monitoring Both the control and safety control are equipped with their own temperature monitoring. When exceeding the threshold temperature of 75 °C of the safety control it switches off all safe outputs. Project engineering manual V1.09 © KEBA 2021... -
Page 94: Diagnosis
Generally, the messages should be confirmed. The crashreport file can be saved on a usb stick over the operating device of the control. Project engineering manual V1.09 © KEBA 2021... - Page 95 Delete Appl. more and the control process can be started again via the display menu with the entry . A new application can now be loaded onto C-2 System Start CP the control Project engineering manual V1.09 © KEBA 2021...
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Page 96: Maintenance
Information about executing a firmware update of the CPU module can be found in the system manual. Repair work on the device is not permitted, the device must be replaced completely and the defective device must be sent to KEBA. Only for D3-DU 3x5/x Information Unallowed manipulation of the integrated safety control will result in loss of safety accreditation. - Page 97 1) Pull down locking (1) of the cover flap with a small item (e.g. small screw driver). Open cover flap (2). Fig. 10-35: Open cover flap 2) If no power supply module is connected remove side covering by ex- tracting it straightly out of the guide rail. Project engineering manual V1.09 © KEBA 2021...
- Page 98 Fig. 10-38: Insert battery 5) If no power supply module is connected insert side covering. Take care not to swap the side covering. 6) Close cover flap until the locking latches. The battery is changed. Project engineering manual V1.09 © KEBA 2021...
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Page 99: Fan
The fans may only be replaced with a fan of the same type. Project engineering manual V1.09 © KEBA 2021... - Page 100 1) If necessary dismount the module. 2) Push the locking of the cover backwards (1) and open the cover (2). Fig. 10-39: Open the cover 3) Remove fan. Fig. 10-40: Remove fan 4) Unplug the fan. Project engineering manual V1.09 © KEBA 2021...
- Page 101 When inserting the fan make sure that the cable is placed as far into the en- closure of the device that it does not extend into the fan blades! Fig. 10-43: Place fan cable into the enclosure Project engineering manual V1.09 © KEBA 2021...
- Page 102 2) Remove the two locking hooks with which the fan case is locked in the enclosure (at both sides of the cooling element) of the lock with a small item (e.g. small screw driver) (1) and pull the fan case straight out of the enclosure (2). Project engineering manual V1.09 © KEBA 2021...
- Page 103 Caution When inserting the fan case ensure that the cable of the fan is placed be- tween the cooling fins of the cooling element and does not extend into the fan blades! Project engineering manual V1.09 © KEBA 2021...
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Page 104: Only For D3-Du 3X5/X) Regular Function Check
To maintain the safety function, the relay outputs of DU 3xx/x must be switched regularly and thereby tested. The switch/test cycle must be speci- fied depending on the application. For Performance Level d and Safety Cat- Project engineering manual V1.09 © KEBA 2021... -
Page 105: Create Backup
ENTER. The backup is stored and Backup the progress is shown on the display. 5) Unplug of the USB stick as soon as is shown on the Backup Successful display. Project engineering manual V1.09 © KEBA 2021... -
Page 106: Restore Backup / Update Firmware
During the backup process, the USB stick should not be removed and the power should not be turned off. This can destroy the firmware of the compo- nents and makes further operation impossible. Project engineering manual V1.09 © KEBA 2021... - Page 107 Menu D[n]-4 Service - D[n]-4 Service Restore Config 2) Select Restore Config local 3) Confirm with ENTER. The set of parameters on the CFast card are loaded to the desired drive. Re- peat this for further drives if necessary. Project engineering manual V1.09 © KEBA 2021...
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Page 108: Part Update Selected Components
Via the display menu of the DU 3xx/x obsolete software of the control can be updated. Therefore a USB stick with a repository for the update is needed. This repository is provided by KEBA and must be in a directory named "up- date". Furthermore the control must be in state STOP or OsReady. -
Page 109: Replacing The Device
10) When you have verified the parity of the CRC the validation of the safety application of the second device is finished. Otherwise, the entire application must be transmitted again via SafeEdit Project engineering manual V1.09 © KEBA 2021... - Page 110 SafePMT nto the device and the entire validation process of the safety application (see user manual of SafeEdit or SafePMT) must be performed. The safety application was transfered and the device is operational again. Project engineering manual V1.09 © KEBA 2021...
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Page 111: Disposal
● Although batteries have a low voltage, they can provide enough current when short-circuited to ignite flammable material. They should not be disposed of together with conductive material (e.g. iron filings, wire wool contaminated with oil, etc.). Project engineering manual V1.09 © KEBA 2021... -
Page 112: Technical Data
8,66 * 10 High Proof-Test-Interval: 20 Years "High demand" according to EN 61508 (high Rating of operating mode: demand rate) Cycle time for safety application: 16 ms Cycle time for Fast Channel: Not supported yet. Project engineering manual V1.09 © KEBA 2021... -
Page 113: Environmental Conditions
The optional safety control is equipped with two redundant processors. 12.5 Interfaces EtherCAT interface Quantity: Ethernet interface Quantity: Data transfer rate: 10 / 100 / 1,000 Mbit/s Galvanic isolation: Yes, signal connections Master fieldbus (optional): Quantity: ● EtherCAT: ● Sercos III: Project engineering manual V1.09 © KEBA 2021... -
Page 114: Only For D3-Du 3X5/X) Safe Digital Inputs (Sdi)
Low-level range: -3 V DC to +5 V DC High-level range: +15 V DC to +30 V DC Status display: Green LED Signal evaluation: Static Cross-circuiting detection: Yes, via test outputs OSSD compatible: Isolation Project engineering manual V1.09 © KEBA 2021... -
Page 115: Only For D3-Du 3X5/X) Safe Digital Outputs (Sdo) 0.5 A
Protected output (according to EN 611-31-2), Type: non storing Nominal voltage: 24 V DC PELV Norminal current: Inductive load (Energy): 200 mJ at 0.2 Hz Capacitive load: Max. 200 nF Status display: Orange LED Project engineering manual V1.09 © KEBA 2021... -
Page 116: Only For D3-Du 3X5/X) Safe Relais Outputs (Sro)
Safety Category: ● Single output: Up to category 2, PL c, SIL 2 ● Redundant output: Up to category 4, PL e, SIL 3 Output testing: Effect by incorrectly connected outputs: Potential defect Project engineering manual V1.09 © KEBA 2021... -
Page 117: Only For D3-Du 3X5/X) Test Digital Outputs (Tdo)
5 A at 24 V DC: 3.230.000 Overvoltage category: Category is only valid with corresponding test frequency. See manual "Functional safety", chapter "KEBA safety control". Information A detailed description can be found in the data sheet "SIS 112 5VDC" of the manufacturer ELESTA. -
Page 118: Dimensions, Weight
Technical data D3-DU 3xx/A, /B 12.12 Dimensions, weight Dimensions with cooling element Fig. 12-50: Dimensional drawing, measures in mm Project engineering manual V1.09 © KEBA 2021... - Page 119 ● D3-DU 360/A / D3-DU 365/A: 2,700 g / 3,070 g ● D3-DU 330/B / D3-DU 335/B: 2,450 g / 2,820 g ● D3-DU 360/B / D3-DU 365/B: 2,290 g / 2,660 g Project engineering manual V1.09 © KEBA 2021...
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Page 120: Directives, Standards And Regulations
Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 3-1: Immu- EN 61326-3-1:2017 nity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) - General industrial applications Project engineering manual V1.09 © KEBA 2021... -
Page 121: Other Standards
EN 61131-2:2007 ments and tests Adjustable speed electrical power drive systems - Part EN 61800-5-1:2007 5-1: Safety requirements - Electrical, thermal and en- ergy 13.4 Regulations Regulation (EG) No. 1907/2006 REACH EU chemicals regulation Project engineering manual V1.09 © KEBA 2021... -
Page 122: Standards For The American Market
To meet the information obligation according to article 33 of REACH regula- tion, detailed information to substances / SVHC are provided on our home- page. You can download the document directly from www.keba.com → Lo- gin (under "Regulations") using your login data. -
Page 123: Eu Declaration Of Conformity
D3-DU 3xx/A, /B EU Declaration of conformity EU Declaration of conformity Project engineering manual V1.09 © KEBA 2021... - Page 124 EU Declaration of conformity D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
- Page 125 D3-DU 3xx/A, /B EU Declaration of conformity Project engineering manual V1.09 © KEBA 2021...
- Page 126 EU Declaration of conformity D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
- Page 127 D3-DU 3xx/A, /B EU Declaration of conformity Project engineering manual V1.09 © KEBA 2021...
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Page 128: Ukca
UK (England, Wales and Scot- land). Authorised representative is: KEBA Ltd. Aston Court Frederick Place Kingsmead Business Park High Wycombe HP11 1JU Authorised person to compile the technical file is Ian Hanton, KEBA Ltd. Project engineering manual V1.09 © KEBA 2021... -
Page 129: Ukca Declaration Of Conformity
D3-DU 3xx/A, /B UKCA 15.1 UKCA Declaration of Conformity Project engineering manual V1.09 © KEBA 2021... - Page 130 UKCA D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
- Page 131 D3-DU 3xx/A, /B UKCA Project engineering manual V1.09 © KEBA 2021...
- Page 132 UKCA D3-DU 3xx/A, /B Project engineering manual V1.09 © KEBA 2021...
- Page 133 D3-DU 3xx/A, /B UKCA Project engineering manual V1.09 © KEBA 2021...
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Page 134: System-Wide Error Response Characteristics
DU 3xx/x. For the effects of the status of the safety control on the remaining system components, see "Functional Safety Manual", chapter KEBA safety control" Error in FSoE-slave... - Page 135 See as well "Functional safety manual", chapter "Safe encoders - Muting of encoder alarms" Project engineering manual V1.09 © KEBA 2021...
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Page 136: Appendix: Response Time
Otherwise the response time is higher. For further information contact KEBA. For error reaction times of slave module please contact the corresponding manufacturers. Safety control... - Page 137 See safety manual "Functional safety". WARNING! To guarantee the above mentioned safety characteristic values the safety control must be out of operation at the latest after 20 years. Project engineering manual V1.09 © KEBA 2021...
- Page 138 Configured watchdog time Watchdog time, refering to response time of table above wd,std One FSoE connection: + 2 * (t React,wd React,std wd,std Two FSoE connections: + 3 * (t React,wd React,std wd,std Project engineering manual V1.09 © KEBA 2021...
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Page 139: Appendix: Further Components
Designation Material number Cooling element D3-XM 310-055 95179 Cooling plate D3-XM 300-060 95521 Cooling plate D3-XM 300-080 102204 18.1.1 Cooling Element D3-XM 310-055 Fig. 18-52: Dimensions of cooling element D3-XM 310-055, dimensions in mm Project engineering manual V1.09 © KEBA 2021... -
Page 140: Cooling Plate D3-Xm 300-060
Appendix: Further components D3-DU 3xx/A, /B 18.1.2 Cooling plate D3-XM 300-060 Fig. 18-53: Dimensions of cooling plate D3-XM 300-060, dimensions in mm ... all thread M4 passage Project engineering manual V1.09 © KEBA 2021... - Page 141 D3-DU 3xx/A, /B Appendix: Further components 18.1.3 Cooling plate D3-XM 300-080 Fig. 18-54: Dimensions of cooling plate D3-XM 300-080, dimensions in mm ... all thread M4 passage Project engineering manual V1.09 © KEBA 2021...
- Page 142 Air filter .......... 50 IP code .......... 50 CP Menu C-1 State........ 72 CP Menu C-2 System ...... 72 CP Menu C-3 Info ........ 73 CP Menu C-4 Service ...... 75 CP Menu C-5 Licensing ...... 78 CPU-STATUS .......... 72 Crashreport .......... 94 Project engineering manual V1.09 © KEBA 2021...
- Page 143 Position.......... 24 Error Technical data ........ 114 Crashreport ......... 94 Status report ........ 94 HW-Init ............. 71 USB switch-off ........ 91 EtherCAT.......... 60 EtherCAT interface Pin assignment ...... 58, 60 Position .......... 23 EtherNet/IP .......... 61 Project engineering manual V1.09 © KEBA 2021...
- Page 144 .......... 34 red ............ 34 RUN LED.......... 37 RX/TX LED.......... 38 SE LED.......... 38 Signal indications ........ 40 State display........ 40 Status LEDs ........ 33 yellow .......... 33, 34 LEDs functional control Position.......... 23 Link/Activity LED ........ 000 Locking of cover flap Position.......... 23 Project engineering manual V1.09 © KEBA 2021...
- Page 145 Operating states ........ 71 Connection example...... 52 Operating system ........ 28 PROFINET IO .......... 61 Operating temperature ...... 50 Protective earth........ 54 Monitoring ........ 92, 93 Order key.......... 27 Order number accessories ...... 30 Relay outputs ........... 66 Project engineering manual V1.09 © KEBA 2021...
- Page 146 Status display .......... 32 Guidelines ........... 68 Status LEDs General .......... 33 X26A ............ 63 Status LEDs fieldbus X40A ............ 58 Position .......... 23 X40B ............ 58 Status LEDs module........ 23 X41A ............ 59 Status LEDs safe relay outputs X41B ............ 59 Project engineering manual V1.09 © KEBA 2021...
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