Keba Kemro MM 240/A Project Engineering Manual
Keba Kemro MM 240/A Project Engineering Manual

Keba Kemro MM 240/A Project Engineering Manual

Encoder interface module
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Kemro
MM 240/A
Encoder interface module
Project engineering manual V1.08
Translation of the original instructions

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Summary of Contents for Keba Kemro MM 240/A

  • Page 1 Kemro MM 240/A Encoder interface module Project engineering manual V1.08 Translation of the original instructions...
  • Page 2 KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Tel.: +49 7161 9741-0, Fax: +49 7161 9741-40, E-Mail: keba@keba.com KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US, Tel.: +1 248 526-0561, Fax: +1 248 526-0562, E-Mail: usa@keba.com Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi Tiao, Dong Cheng District, Beijing, 100027, P.R.
  • Page 3 Information on electronic type plate meis the address V1.07 03-2010 Overview of func- Added Position Counter, Technical Data: Added Incre- hasl, bru tions mental Encoder V1.08 08-2010 Power Supply, Decla- ration of conformity Project engineering manual V1.08 © KEBA 2010...
  • Page 5: Table Of Contents

    Position counter....................22 Speed measurement..................... 23 Pulse counter without direction evaluation............23 Pulse counter with direction evaluation..............23 Zero pulse monitoring................... 23 Latch function digital input..................23 Latch function Zero pulse..................24 Simulation mode....................24 Project engineering manual V1.08 © KEBA 2010...
  • Page 6 10.2.3 Electrical safety and fire protection............30 10.2.4 Environmental and surrounding conditions..........30 10.3 Standards for the American market..............30 10.3.1 UL test for industrial control equipment..........30 11 Declaration of conformity....................31 Project engineering manual V1.08 © KEBA 2010...
  • Page 7: Introduction

    The typical applications areas include injection molding machines, robots, presses, machine tools and similar. The assembly must only be used for the above-mentioned applications and only in connection with recommended or approved third-party equipment. Project engineering manual V1.08 © KEBA 2010...
  • Page 8: Notes On This Document

    If you are using the KeStudio U3 tool suite: Doc.No. Name Target group ● Project engineer ● Electrician DE: 1000868 System manual Kemro automation ● Programmer system EN: 1000869 ● Commissioning foreman ● Service technician Project engineering manual V1.08 © KEBA 2010...
  • Page 9: Safety Notes

    It is absolutely essential to observe the safety instructions in the system manual. ● The module is defined as "open type equipment" (UL508) or as "offenes Betriebsmittel" (EN 61131-2) and must therefore be installed in a control cabinet. Project engineering manual V1.08 © KEBA 2010...
  • Page 10 Improper use of the assembly or the control system leads to irreparable dam- age! ● Turn off the power supply before inserting or removing the module. Other- wise, the module can be destroyed or undefined signal states can lead to damage of the control system. Project engineering manual V1.08 © KEBA 2010...
  • Page 11: Description Of The Module

    ● The Encoder interface module MM 240/A is not designed for drive control. ● The type plate is stored on the module in an EEPROM and can be read out by the application. Project engineering manual V1.08 © KEBA 2010...
  • Page 12: Accessories

    (according to derating curve of the terminal block manufacturer.) The appropriate female connectors are not included in the delivery of KEBA, but can be purchased from KEBA. For further information: See System manual.
  • Page 13: Connections And Wiring

    100 mA each. Latch inputs The latch inputs can be operated in 2 operating modes: ● as SINK input, ● as SOURCE input. The configuration is carried out by software. Project engineering manual V1.08 © KEBA 2010...
  • Page 14: Connection Example

    Connections and wiring MM 240/A 4.2.1 Connection example Fig.4-1: Connection example for SINK input Fig.4-2: Connection example for SOURCE input 4.2.2 Connection diagram Fig.4-3: Connection diagram latch input (SINK configuration) Project engineering manual V1.08 © KEBA 2010...
  • Page 15: Encoder Interface

    The grounding conductors (collar of shield of DSUB socket or Pin 1 of DSUB socket) must be laid out together with other lines, routed to the re- spective encoder and used as reference voltage of the encoder signal there. Project engineering manual V1.08 © KEBA 2010...
  • Page 16: Connection Example

    MM 240/A. ● The latch function is used for both transducers. The latch inputs are con- figured to Sink. 4.3.2 Pin assignment Fig.4-6: Encoder interface, 9-pole DSUB socket connection, seen from front Project engineering manual V1.08 © KEBA 2010...
  • Page 17: Connection Diagram

    Connection diagram for incremental encoder with 5 V power supply, differential operation, signal voltage 5 V Fig.4-8: Connection diagram for incremental encoder with 24 V power supply, differential operation, signal voltage 5 V Project engineering manual V1.08 © KEBA 2010...
  • Page 18: Cable And Plug Specification

    Connection diagram for incremental encoder with 24 V power supply, single-ended, signal voltage 24 V 4.3.4 Cable and plug specification Further information: See system manual. EMC and wiring guidelines Pay attention from the outset to careful wiring and shielding. Further information: See system manual. Project engineering manual V1.08 © KEBA 2010...
  • Page 19: Configuration

    K-Bus plug is located underneath the upper cover). Fig.5-1: Position of the address switch ... Address switch On leaving the factory all modules are set to address 0 and both covers are closed. Project engineering manual V1.08 © KEBA 2010...
  • Page 20 The two covers for the K-Bus plug and the address switch must remain locked at the last module in the line (to protect against dirt and damage through elec- trostatic discharge on contact). Project engineering manual V1.08 © KEBA 2010...
  • Page 21: Functional Description

    ... Cycle Time ... Resolution 1-fold Position measurement 2-fold Fig.6-2: Impulse signals of the position transducer, resolution 2-fold A, B ... Pulse signals of the position transducer ... Cycle Time ... Resolution twice Project engineering manual V1.08 © KEBA 2010...
  • Page 22: Position Counter

    Fig.6-4: Pulse signals of the position transducer, identification of the movement direction ... forward ... backward Position counter The position counter is a relative counter, that starts at Zero and is updated permanently. Project engineering manual V1.08 © KEBA 2010...
  • Page 23: Speed Measurement

    (DI0, DI1) of the MM 240/A. The current counter status is recorded at the first edge. When the counter status is read out at the next update cycle the trigger will be activated again. If Project engineering manual V1.08 © KEBA 2010...
  • Page 24: Latch Function Zero Pulse

    The simulation mode can be selected through the configuration. The applica- tion has to provide the actual values, which are then read out via the standard interface. This way application tests can be conducted without the incremental encoder being connected. Project engineering manual V1.08 © KEBA 2010...
  • Page 25: Operating Behavior

    If the maximum input frequency is exceeded, or if the edges of the incremental encoders are too close to one another (e.g. if there is no 90° phase difference between the tracks), this will be identified as error and signaled as such. Project engineering manual V1.08 © KEBA 2010...
  • Page 26: Disposal

    ● The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our environment by reusing, renewing and recycling materials and old appliances. Project engineering manual V1.08 © KEBA 2010...
  • Page 27: Technical Data

    +5 °C to +55 °C Storage temperature: -40 °C to 70 °C Relative humidity of air: 10 % to 95 % (non condensing) Vibration resistance: according to EN 61131-2:2007 Shock resistance: according to EN 61131-2:2007 Project engineering manual V1.08 © KEBA 2010...
  • Page 28: Speed Measurement

    16 Bit counter: Unique up to 65 ms cycle time. Interfaces K-Bus: Parallel Bus-interfaces, plug-in on side. 9.10 Diagnosis possibilities Sensor failure and sensor short circuit at input configuration: 5 V differential. Zero pulse monitoring Project engineering manual V1.08 © KEBA 2010...
  • Page 29: Dimensions

    Track error: Signal frequence at inputs outside specifications (max. 250 kHz). 9.11 Dimensions Footprint: ● Module height: 120 mm ● Mounting depth: 100 mm ● Front panel width: 22.5 mm ● Module width (incl. K-Bus plug): 32.5 mm Weight: 135 g. Project engineering manual V1.08 © KEBA 2010...
  • Page 30: 10 Ec Directives And Standards

    Programmable controllers - Part 2 10.2.4 Environmental and surrounding conditions EN 61131-2:2003 Programmable controllers - Part 2 10.3 Standards for the American market 10.3.1 UL test for industrial control equipment UL 508, 2005 Industrial Control Equipment Project engineering manual V1.08 © KEBA 2010...
  • Page 31: 11 Declaration Of Conformity

    MM 240/A Declaration of conformity 11 Declaration of conformity Project engineering manual V1.08 © KEBA 2010...

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