ANCEL AJ600 GDI Piezo Quick Start Manual

Injector cleaner & tester

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AJ600 GDI Piezo Injector Cleaner & Tester
AJ600 GDI Piezo Injector Cleaner & Tester

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Summary of Contents for ANCEL AJ600 GDI Piezo

  • Page 1 ANCEL AJ600 GDI Piezo Injector Cleaner & Tester AJ600 GDI Piezo Injector Cleaner & Tester...
  • Page 2 ANCEL AJ600 GDI Piezo Injector Cleaner & Tester General Notice & Disclaimer All rights reserved! Any company or individual person shall not copy or backup this user manual in any format (electronic, mechanical, photocopying, recording or other formats) without written permission from us. The manual is for the use of the products manufactured by our company, which shall not assume any responsibility for the consequences arising from the use of it to guide the operations of other equipment.
  • Page 3: Table Of Contents

    ANCEL AJ600 GDI Piezo Injector Cleaner & Tester Content I. INTRODUCTION TO INJECTOR CLEANER & TESTER ....................1 ................................1 RIEF NTRODUCTION ..............................1 UNCTIONS AND EATURES & S ..........................2 ORKING CONDITIONS PECIFICATIONS II. STRUCTURE OF INJECTOR CLEANER & TESTER ......................3 .....................................
  • Page 4: Introduction To Injector Cleaner & Tester

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Special note: This user’s manual is an introduction to the structure, functions, operations, cautions, maintenance and troubleshooting for the proper use of the equipment, we retain the right of changing product design and specifications, the actual configuration according to the packing list.
  • Page 5: Working Conditions & Specifications

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL testing processes can be controlled automatically and the parameters of the main status can be monitored in real time.  Automatic fuel drain during a certain test can be realized via a routine, owing to the adoption of automatic fuel drain control technology.
  • Page 6: Structure Of Injector Cleaner & Tester

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL II. Structure of Injector Cleaner & Tester 2.1 Overview 1-Pulse line; 2-Fuel separator assembly; 3-Observation window tube; 4-Control panel; 5- Fuel pressure gauge; 6-Fuel outlet hose; 7- Ultrasonic cleaner ;8-Test liquid addition port; 9-Fuel tank •...
  • Page 7: Installation

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL No. / Mode ->4 F->3 Leakage test F->4 Injecting flow test F->5 Automatic test Mode 1 (Acceleration test) ->1 Mode 2 (Deceleration test) ->2 Mode 3 (Acceleration+ Deceleration test) ->3 On-Vehicle cleaning F->6...
  • Page 8: Installation Of Side - Supply Injectors

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL 3.2 Installation of side-supply injectors Choose proper couplers for side-supply injectors and proper O-rings, and mount them together. Before fixing, best to apply a little lubricating fuel on the O-ring. If some cylinder is not used, need to install the plug.
  • Page 9: Operation

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Wipe the table top of the machine with a soft dry cloth. To avoid volatilization, all the test solution in the fuel tank should be discharged. If it can be used again, store it in a safe place.
  • Page 10: Leakage Test

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Select Uniformity/Sprayability test function, set corresponding parameters (consult the appendix for pressure setting, consult vehicle manuals for other parameters as needed), and then press RUN key to start the test. When the test is completed, the equipment will auto stop with the ring of the buzzer.
  • Page 11: Injecting Flow Test

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Procedures Installation refer to Uniformity/ Sprayability Test. Before doing leakage test, please press DRAIN key to drain the rudimental residual test liquid from the measuring cup. Select Leakage Test function and press Run key to start.
  • Page 12 AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Select On-Vehicle Cleaning function, and set the cleaning time. Press Run key to start the function, adjust the fuel pressure by pressing + or – keys. Start the engine to begin cleaning.
  • Page 13: Transporting And Storing

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL Add a small amount of test solution into the fuel tank, connect the fuel outlet hose of the device to the fuel return port and power on the device. Select “Leakage test” item and press RUN button to run the device for about 2∼3 minutes.
  • Page 14: Troubleshooting & Precautions

    AJ600 GDI Piezo Injector Cleaner & Tester ANCEL VII. Troubleshooting & Precautions Troubleshooting 1. The unit does not correspond when it is switched on. Check the fuse at lower right side of the unit and replace it if it is damaged or broken.

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