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Summary of Contents for ANCEL AJ400
- Page 1 ANCEL AJ400 GDI Injector Cleaner & Tester AJ400 GDI Injector Cleaner & Tester...
- Page 2 ANCEL AJ400 GDI Injector Cleaner & Tester General Notice & Disclaimer All rights reserved! Any company or individual person shall not copy or backup this user manual in any format (electronic, mechanical, photocopying, recording or other formats) without written permission from us. The manual is for the use of the products manufactured by our company, which shall not assume any responsibility for the consequences arising from the use of it to guide the operations of other equipment.
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Page 3: Table Of Contents
ANCEL AJ400 GDI Injector Cleaner & Tester Content I. INTRODUCTION TO INJECTOR CLEANER & TESTER ....................1 ................................1 RIEF NTRODUCTION ..............................1 UNCTIONS AND EATURES & S ..........................2 ORKING CONDITIONS PECIFICATIONS II. STRUCTURE OF INJECTOR CLEANER & TESTER ......................3 ..................................... -
Page 4: Introduction To Injector Cleaner & Tester
AJ400 GDI Injector Cleaner & Tester ANCEL Special note: This user’s manual is an introduction to the structure, functions, operations, cautions, maintenance and troubleshooting for the proper use of the equipment, we retain the right of changing product design and specifications, the actual configuration according to the packing list. -
Page 5: Working Conditions & Specifications
AJ400 GDI Injector Cleaner & Tester ANCEL 1.3 Working conditions & Specifications Working conditions: Temperature: -10~+40℃ Relative humidity: ＜85% Intensity of outer magnetic field: ＜400A/m No naked flame within 2m. Specifications: Main unit power supply: AC220V±10% 50Hz/60Hz or AC110V±10% 60Hz ... -
Page 6: Structure Of Injector Cleaner & Tester
AJ400 GDI Injector Cleaner & Tester ANCEL II. Structure of Injector Cleaner & Tester 2.1 Overview 1-Pulse line; 2-Fuel separator assembly; 3-Observation window tube; 4-Control panel; 5- Fuel pressure gauge; 6-Fuel outlet pipe; 7- Ultrasonic cleaner ; 8- Ultrasonic cleaner switch; 9- Liquid level indicator tube (test liquid drain tube) ;... -
Page 7: Installation
AJ400 GDI Injector Cleaner & Tester ANCEL Pulse width ->2 Time ->3 No. / Mode ->4 Leakage test F->3 F->4 Injecting flow test F->5 Working modes test Mode 1 (Acceleration test) ->1 Mode 2 (Deceleration test) ->2 Mode 3 (Acceleration+ Deceleration test) ->3... -
Page 8: Installation Of Side - Supply Injectors
AJ400 GDI Injector Cleaner & Tester ANCEL 3.2 Installation of side-supply injectors Choose proper couplers for side-supply injectors and proper O-rings, and mount them together. Before fixing, best to apply a little lubricating fuel on the O-ring. If some cylinder is not used, need to install the plug. -
Page 9: Operation
AJ400 GDI Injector Cleaner & Tester ANCEL V. Operation Important reminder: Before any operation, choose the correct injector type for proper operating. Press the GDI key with the indicator light ON for GDI injectors. For general top-feed or side-feed injectors, no need to press this key. -
Page 10: Leakage Test
AJ400 GDI Injector Cleaner & Tester ANCEL During operating, the user can select parameter, such as RPM or PW, and then press key to achieve the status of the simulation. Good injectors may have identical injecting angle, uniform spraying but no jet. Otherwise, replace the injector. -
Page 11: Injecting Flow Test
AJ400 GDI Injector Cleaner & Tester ANCEL 5.5 Injecting Flow Test Injecting flow test is to check if the injecting flow in 15 seconds meets the specifications for injecting amount. The deviation reflects the wear or clogging in the injector, instead of electrical parameter variation. -
Page 12: Transporting And Storing
AJ400 GDI Injector Cleaner & Tester ANCEL 1- Injector Cleaner & Tester; 2-Engine; 3- Fuel-return hose from engine; 4- Fuel-inlet hose to engine; 5-Auto filter; 6-Engine fuel supply hose; 7-Engine fuel return hose; 8-Fuel pump; 9-Fuel tank Connection without fuel-return hose:... -
Page 13: Storing
AJ400 GDI Injector Cleaner & Tester ANCEL Before being packed, the liquid inside the fuel tank should be drained completely to avoid overflowing as transporting. Move only by hand or lift with soft belt. No package no lifting tools or long-distance transportation.
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