Amazone Tyrok 400 OL Translation Of The Original Operating Instructions
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Amazone Tyrok 400 OL Translation Of The Original Operating Instructions

Amazone Tyrok 400 OL Translation Of The Original Operating Instructions

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Translation of the original operating instructions
Trailed reversible plough
Tyrok 400 OL
Tyrok 400 OL V
SmartLearning
www.amazone.de

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Summary of Contents for Amazone Tyrok 400 OL

  • Page 1 Translation of the original operating instructions Trailed reversible plough Tyrok 400 OL Tyrok 400 OL V SmartLearning www.amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    6 Preparing the machine 4.5.1 Rear lighting and identification 4.5.2 Front identification Preparing for initial operation 4.5.3 Lateral identification 6.1.1 Calculating the required tractor characteristics Warning symbols 6.1.2 Preparing the tractor MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 4 Lowering the parking support 6.4.3 Swivelling the plough body into transport position 9.1.4 Parking the implement on the plough bodies 6.4.4 Installing the rear lighting Parking the implement in transport position with parking supports MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 5 Storing the implement 11 Loading the machine 11.1 Lashing the implement 12 Disposing of the implement 13 Appendix 13.1 Bolt tightening torques 13.2 Other applicable documents 14 Directories 14.1 Glossary 14.2 Index MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 7: About This Operating Manual

    WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 8: Further Instructions

    Example: 1. Instruction 1 2. Instruction 2 1.2.3.2 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 9 CMS-T-00013932-B.1 WORKSHOP WORK Identifies maintenance work that must be performed at a workshop that is adequately equipped in terms of agricultural technology, safety and environmental technology by specialist personnel with appropriate training. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 10: Lists

    A list of other applicable documents can be found in the Appendix. 1.4 Digital operating manual CMS-T-00002024-B.1 The digital operating manual and e-learning can be downloaded from the Info Portal on the AMAZONE website. 1.5 Your opinion is important CMS-T-000059-C.1 AMAZONEN-WERKE H. Dreyer SE & Co. KG Dear reader, our operating manuals are updated regularly.

  • Page 11: Safety And Responsibility

    2.1.2.1.1 Requirements for persons working with the implement CMS-T-00002310-B.1 If the implement is used improperly, people can be injured or killed: To prevent accidents due to improper use, every person who works with MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 12 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 13 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 14 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 15 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 16: Recognising And Preventing Dangers

    Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 17: Safe Operation And Handling Of The Machine

    Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 18 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 19: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 20 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 21 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 22 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.

  • Page 23: Intended Use

    AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 24: Product Description

    11 Rating plate 12 Front turning arm 13 Hydraulic adjustment of the furrow distance for 14 Overload safety on-land ploughs or the front furrow width for furrow ploughs 15 Skimmer 16 Plough body MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 25: Function Of The Implement

    The front furrow width is hydraulically adjustable. The working width can be adjusted incrementally manually, or variably hydraulically with Tyrok V. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 26: Special Equipment

    Skimmer Trashboard Disc coulter Landside coulter Landside protector Scraper for running gear wheel Beam extension Traction assistance Packer arm for catch hooks Identification for road travel LED rear lighting for road travel MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 27: Protective Equipment

    The lighting and identification for road travel can vary depending on the national regulations. 4.5.2 Front identification CMS-T-00006549-D.1 NOTE The lighting and identification for road travel can vary depending on national regulations. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 28: Lateral Identification

    Yellow reflector CMS-I-00004631 4.6 Warning symbols CMS-T-00006543-D.1 4.6.1 Positions of the warning symbols CMS-T-00006544-C.1 MD108 MD256 MD155 MD106 MD260 MD097 D 95 MD096 M 102 MD199 MD106 MD082 MD078 M 27 CMS-I-00004620 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 29: Layout Of The Warning Symbols

    A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416 surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 30: Description Of The Warning Symbols

    Do not let anybody climb onto the driving implement. CMS-I-000081 MD095 Risk of accident due to non-compliance with the instructions in this operating manual Before your work on or with the implement, read and understand the operating manual. CMS-I-000138 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 31 Actuate the tractor hydraulic system only from the designated work station. CMS-I-000139 MD 101 Risk of accidents due to improperly attached lifting equipment Only attach the lifting equipment at the marked positions. CMS-I-00002252 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 32 MD 108 Severe injuries due to incorrect handling of the hydraulic accumulator when it is under pressure Have the pressurised hydraulic accumulator checked and repaired only by a qualified specialist workshop. CMS-I-00004027 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 33 CMS-I-00005075 The suitable lashing points can be found in the operating manual, see Transporting the implement. To determine the required load-bearing capacity of the slings, observe the specifications in the following table. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 34: Rating Plates And The Ce Mark

    CMS-I-00005828 4.7 Rating plates and the CE mark CMS-T-00007173-C.1 4.7.1 Rating plate on the implement CMS-T-00004505-G.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 35: Additional Rating Plate

    Permissible technical trailer load for a drawbar trailer vehicle with pneumatic brake A0 Permissible technical drawbar load A1 Permissible technical axle load for axle 1 A2 Permissible technical axle load for axle 2 4.8 Implement positions CMS-T-00006542-B.1 CMS-I-00004827 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 36: Plough Body

    Share tip Wing Mouldboard CMS-I-00004826 Working width of the plough body The working width is the actual cutting width of a plough body, measured at 90° to the direction of travel. CMS-I-00002675 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 37: Shear Bolt Overload Safety

    The pressurised hydraulic system guides the plough body back into working position. The tripping force is adjusted for different soils through the hydraulic pressure. A shear bolt serves as an additional overload safety. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 38: Headstock

    Headstock turned rearward for a better pull line and less lateral pull. Hose routing can be adapted to the position of the headstock. CMS-I-00005119 4.13 Turning arms CMS-T-00006541-B.1 Turning arms are located front and rear on the frame. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 39: Running Gear

    Depth control of the plough bodies in operation CMS-I-00004829 4.15 Disc coulter CMS-T-00006962-A.1 The disc coulter produces a defined furrow edge. The working depth and the distance from the plough body can be adjusted. CMS-I-00004873 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 40: Landside Coulter

    The landside protector gives the plough more secure lateral footing on slopes. CMS-I-00004882 4.18 Skimmer CMS-T-00006964-B.1 The skimmer is suitable for ploughing up grassland and for incorporation crop residues. CMS-I-00004875 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 41: Trashboards

    Switch tap for the running gear Adjustment valve for the traction assistance CMS-I-00004884 Switch tap Functions Position Default setting Overload safety Setting the tripping force De-activated, always for road travel Traction assistance Activated MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 42: Packer Arm

    Packer arm in traction position Adjustment bracket Packer arm holder Hydraulic coupling CMS-I-00004894 Packer arm in catch position CMS-I-00004895 Packer arm in transport position, secured with pin 1 . CMS-I-00005108 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 43: Threaded Cartridge

    4 | Product description Threaded cartridge 4.22 Threaded cartridge CMS-T-00001776-E.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 44: Technical Data

    Category 3, Category 4 and Category 4N 5.4 Optimal working speed CMS-T-00014005-A.1 6-10 km/h 5.5 Performance characteristics of the tractor CMS-T-00007162-C.1 Engine rating 147 kW / 200 hp to 294 kW / 400 hp MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 45: Noise Development Data

    On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 46: Preparing The Machine

    Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Drawbar load MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 47 × × F c T b 0,2 T b Vmin Vmin Vmin CMS-I-00003504 2. Calculate the actual front axle load. × × - × T b F c Vtat Vtat Vtat CMS-I-00005422 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 48 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 49: Preparing The Tractor

    6.1.3 Removing the protective varnish CMS-T-00005238-B.1 The paint scraper can be found in the threaded cartridge. Before initial operation of the implement, remove the protective varnish from the plough bodies using the paint scraper. CMS-I-00003763 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 50: Preparing The Central Overload Safety

    1. Take the hand lever from the transport box. 2. Put the hand lever on the hydraulic accumulator. To open the hydraulic accumulator, turn the hand lever by 180°. 4. Put the hand lever in the transport box. CMS-I-00004743 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 51: Configuring The Operating Hours Counter

    3. Briefly remove the magnet and hold it back on the area. The third digit shown will be a "2". The display changes to time counting mode. The device is ready for operation. CMS-I-00006538 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 52: Coupling The Implement

    The machine can be coupled in two different positions. For more manoeuvrability turn headstock forward. to improve the pull line and reduce lateral pull, turn headstock to the rear. 2. Adapt hose routing. CMS-I-00005119 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 53: Coupling The Lower Link

    6.2.4 Coupling the top link CMS-T-00006987-A.1 1. Take top link pin out of the headstock support. NOTE Select the coupling point such that tractor top link and tractor lower link are as parallel as possible. CMS-I-00004899 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 54: Coupling The Hydraulic Hose Lines

    Stickers are applied on the implement for the markings, which illustrate the respective hydraulic functions. The tractor control unit is used with different types of actuation, depending on the hydraulic function: CMS-I-00000121 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 55 Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 56: Coupling The Power Supply

    1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3. Check the lighting on the implement for proper function. CMS-I-00001048 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 57: Moving The Parking Supports Into Parking Position

    5. Secure the pin with the linch pin. 6. Repeat the procedure on the second front parking support. CMS-I-00004896 7. Pull out the pin. 8. Take the rear parking support out of the mount. CMS-I-00008645 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 58: Lifting The Parking Support

    1. Hold the parking support by the handle 1 . 2. Pull out the pin. 3. Lift the parking support. 4. Secure the parking support with the pin. 5. Secure the pin with the linch pin. CMS-I-00008543 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 59: Swivelling The Plough Body Into Transport Position

    To lower the implement slightly for road transport: Actuate the "blue" tractor control unit. CMS-I-00004905 6. Bring switch tap for the running gear into position "0". 7. Close the stop taps of the turning cylinders. CMS-I-00004907 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 60: Installing The Rear Lighting

    6.3.1 Manual adjustment of the working width of the plough bodies CMS-T-00006527-C.1 REQUIREMENTS The implement is in working position 1. The working width must be adjusted separately on each pair of plough bodies. CMS-I-00002675 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 61 7. Re-attach the caps on the screw holes. CMS-I-00004910 8. Repeat the procedure for all of the plough body pairs. 9. Take out the pin of the running gear working width adjustment element. 10. Take out the bushing. CMS-I-00004909 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 62: Manual Adjustment Of The Plough Body Working Depth

    Changing of the Spacer element colour working depth Green +/- 3 cm Yellow +/- 5 cm +/- 3 cm Black +/- 10 cm +/- 5 cm +/- 10 cm ME1717 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 63: Preparing The Disc Coulter For Operation

    1. Loosen the bolt 1 until the teeth 2 are released. At the same time, hold the disc coulter by the bearing journal 3 . 2. Swivel the disc coulter up or down. CMS-I-00004928 3. Retighten the bolted connection. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 64 4. Adjust the disc coulter equally on both sides. CMS-I-00004926 6.3.3.3 Adjusting the swivelling range of the disc coulter CMS-T-00007007-B.1 The disc coulter can turn freely around its vertical axis within the adjusted range. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 65: Preparing The Skimmers For Operation

    4. Adjust all skimmers to the same working depth. CMS-I-00005160 6.3.4.2 Adjusting the overlap of the skimmers CMS-T-00007385-C.1 The overlap is a measurement with which the skimmer works in front of the plough body. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 66: Setting The Tripping Force For The Central Overload Safety

    Always maintain pressure on the overload 100 - 200 bar safety. 100 - 170 bar 1. Ensure that all hydraulic accumulators on the plough bodies are opened in position "1". ME1592 CMS-I-00004923 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 67 By closing individual hydraulic accumulators, the tripping force can be adjusted differently on the coulter bodies. Preload individual closed hydraulic accumulators with a maximum of 170 bar. The hand lever is in the transport box. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 68: Adjusting The Tripping Force Of The Decentralised Overload Safety

    Actuate the "blue" tractor control unit. 6. Select preload between 100 bar and 170 bar. Default value: 120 bar 7. Close the hydraulic accumulator with the hand lever. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 69: Adjusting Traction Assistance

    Lowering the implement automatically switches on the traction assistance. Lifting the implement switches off the traction assistance. Traction assistance is switched on when the switch tap is in position "1". MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 70 Actuate the "blue" tractor control unit. 7. Then read-off the set pressure of the traction assistance on the pressure gauge. To correct the pressure if necessary, repeat the adjustments. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 71: Adjusting The Packer Arm With Packer Catch Hooks

    1. Hold packer arm on boom. 2. Pull out the pin 1 . 3. Peg pin at a different position in the hole group. 4. Secure the pin with a linch pin. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 72: Preparing The Machine For Road Travel

    Keep the stop tap of the hydraulic overload safety closed. Maintain the pre-tension on the plough body unit of the overload safety. 6.4.2 Moving the packer arm into transport position CMS-T-00010177-B.1 Transport position CMS-I-00006947 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 73: Swivelling The Plough Body Into Transport Position

    "yellow" tractor control unit. To swing the plough bodies into transport position, Actuate the "green" tractor control unit. To lower the implement slightly for road travel, Actuate the "blue" tractor control unit. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 74: Installing The Rear Lighting

    4. Insert the plug for the power supply into the socket. CMS-I-00004936 6.4.5 Move front identification into transport position CMS-T-00005199-E.1 1. Pull locking pin. 2. Swing front identification to the outside. 3. Ensure locking pin is engaged. CMS-I-00003729 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 75: Using The Implement

    Risk of implement damage due to collision of components Before you swivel the plough bodies into working position, remove the rear lighting for road travel. CMS-I-00008697 3. Ensure locking pin is engaged. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 76: Preparing The Implement For On-Land Ploughing

    7.4 Preparing the implement for furrow ploughing CMS-T-00013968-A.1 When the stop taps are closed, the freedom of movement of the beam is limited for furrow ploughing. Close both stop taps on the turning arm. CMS-I-00008672 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 77: Moving The Plough Bodies Into Working Position

    5. Observe the pressure display. To turn the plough bodies into working position, CMS-I-00004905 Actuate the "green" tractor control unit. 7.6 Bring packer arm into working position CMS-T-00010178-A.1 Working position CMS-I-00006946 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 78: Hydraulic Adjustment Of The Plough Body Working Width

    "red" tractor control unit. CMS-I-00005158 7.8 Adjusting the furrow distance for on-land ploughing CMS-T-00013969-A.1 The scale serves as orientation during adjustment of the distance from the tractor to the furrow. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 79: Adjusting The Front Furrow Width For Furrow Ploughing

    7.10 Hydraulic adjustment of the plough body working depth CMS-T-00006997-B.1 The working depth of the plough bodies is adjusted via the height of the tractor lower link and via the running gear wheel. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 80 9. Before reaching the headland, move the switch CMS-I-00004912 tap of the running gear into position. 10. Check the set working depth when working. 11. If necessary, correct the adjustment in operation. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 81: Adjusting The Front Support Wheels To The Working Depth

    1. Use a WAF 30 wrench to adjust the ground- side support wheel such that the support wheel has ground contact, but is not supporting the implement. 2. Adjust the second support wheel after turning the plough bodies. CMS-I-00008673 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 82: Adjusting The Tilt Angle Of The Plough Relative To The Tractor

    To lift the implement using the running gear, Actuate the "blue" tractor control unit. 6. Lift the implement via the tractor lower link. To turn the plough bodies, Actuate the "green" tractor control unit. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 83: Using The Implement

    Do not use the skimmer when driving in curves. Do not use the skimmer on stony soils. 7.14 Turning on the headlands CMS-T-00007285-B.1 The turning radius can be reduced on headlands through optimal cornering. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 84 5. First, lower the front plough body via the tractor lower link. To completely lower the implement via the running gear, Actuate the "blue" tractor control unit. 7. Align the implement horizontally using the tractor lower link. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 85: Eliminating Faults

    The disc coulter is set too deep. Set the disc coulter shallower. The pitch is set too flat. see page 80 Plough body not working The shear bolt of the overload see page 80 safety is broken. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 86 Maintain a safe distance from the plough body. 1. Swivel the plough body back into working CMS-I-00005021 position. 2. Tighten the bolt on the pivot point. 3. Insert and tighten the shear bolt and self-locking nut. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 87 8 | Eliminating faults NOTE Additional shear bolts and nuts can be found in the transport box. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 88: Parking The Implement

    Risk of implement damage due to collision of components Before you swivel the plough bodies into working position, remove the rear lighting for road travel. CMS-I-00008697 3. Ensure locking pin is engaged. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 89: Lowering The Parking Support

    9.1.4 Parking the implement on the plough bodies CMS-T-00006537-D.1 The implement is parked in working position on the plough bodies and the parking support. CMS-I-00007039 REQUIREMENTS Implement in transport position 1. Open stop taps of the turning cylinders. CMS-I-00004907 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 90: Parking The Implement In Transport Position With Parking Supports

    The parking supports sink into soft soil and the implement tips over. Park the implement with the parking supports only on solid ground. If the soil is soft: Park the implement in working position. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 91 10. Secure the pin with the linch pin. 11. Repeat the procedure on the second rear parking support. To park the implement in transport position: Actuate the "blue" tractor control unit and lower the tractor lower links. CMS-I-00008645 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 92: Uncoupling The Implement

    6. Uncouple the tractor lower links from the implement from the tractor seat. 7. Drive the tractor forward. To lock the running gear hydraulic system: Move the switch tap of the running gear to position "0". CMS-I-00004905 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 93: Uncoupling The Power Supply

    1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 94: Putting On The Safety Device Against Unauthorised Use

    5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 9.6 Putting on the safety device against unauthorised use CMS-T-00005090-B.1 1. Put the safety device against unauthorised use on the hitch device. 2. Put on the padlock. CMS-I-00003534 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 95: Repairing The Machine

    90 Checking the bolted connections see page 92 Checking the wheels see page 93 Every 1000 operating hours / Every 12 months Checking the hub bearing see page 93 WORKSHOP WORK MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 96: Checking The Hydraulic Hose Lines

    3. Retighten loose bolted connections. Hydraulic hose lines must not be more than 6 years old. 4. Check the manufacturing date 1 . CMS-I-00000532 WORKSHOP WORK 5. Replace worn, damaged or aged hydraulic hose lines. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 97: Checking The Condition Of Wear Parts

    Share tip Skimmer share Skimmer mouldboard Disc coulter CMS-I-00005065 Landside point Landside CMS-I-00005066 Trashboard Landside protector Landside coulter CMS-I-00005068 1. Check the condition of wear parts. 2. Replace wear parts that are worn. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 98: Checking The Bolted Connections

    CMS-I-00003762 Bolted connections on the plough body: M12x35 12.9 M12 x 35 10.9 Check all bolts for tight fit. 120 Nm 145 Nm CMS-I-00005063 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 99: Checking The Wheels

    1. Check the tyre pressure according to the specifications on the stickers. 2. Check the bolted connections. 10.1.6 Checking the hub bearing CMS-T-00013757-A.1 WORKSHOP WORK Every 1000 operating hours Every 12 months Check the hub bearing. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 100: Changing The Tyres

    Criteria for visual inspection of lower link pins and top link pins: Cracks Fractures Permanent deformations Permissible wear: 2 mm 1. Check the lower link pins and top link pins for the listed criteria. 2. Replace worn pins. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 101: Cleaning The Implement

    Always maintain a minimum distance of 500 mm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 100 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 102: Lubricating The Implement

    Only grease the implement with the lubricants listed in the technical data. CMS-I-00002270 Press the dirty grease completely out of the bearings. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 103: Overview Of Lubrication Points

    10 | Repairing the machine Lubricating the implement 10.3.1 Overview of lubrication points CMS-T-00013977-A.1 16 17 13 14 CMS-I-00008685 Every 10 operating hours CMS-I-00004992 CMS-I-00004990 CMS-I-00004989 CMS-I-00008578 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 104 10 | Repairing the machine Lubricating the implement Every 50 operating hours CMS-I-00008695 CMS-I-00008694 CMS-I-00008693 CMS-I-00008692 CMS-I-00008691 CMS-I-00008690 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 105 10 | Repairing the machine Lubricating the implement CMS-I-00008689 CMS-I-00008688 CMS-I-00008687 CMS-I-00008686 CMS-I-00008684 CMS-I-00008696 MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 106: Storing The Implement

    1. Clean the machine. 2. Protect unpainted components from corrosion using a suitable corrosion inhibitor. 3. Grease all lubrication points. Remove excess grease. 4. Park the implement in a sheltered place. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 107: Loading The Machine

    1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 108: Disposing Of The Implement

    2. Return batteries to the distributor Dispose of batteries at a collection point. 3. Put recyclable materials in the recycling. 4. Treat operating materials like hazardous waste. WORKSHOP WORK 5. Dispose of the coolant. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 109: Appendix

    380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 110: Other Applicable Documents

    2.4 Nm 112 Nm 4.9 Nm 174 Nm 8.4 Nm 242 Nm 20.4 Nm 342 Nm 40.7 Nm 470 Nm 70.5 Nm 589 Nm 13.2 Other applicable documents CMS-T-00006213-A.1 Tractor operating manual MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 111: Directories

    Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

  • Page 112: Index

    Adjust the working depth Description Implement positions Headlands position Documents parking position Transport position Working position Faults Initial operation Insufficient working depth Configuring the operating hours counter Shear bolt broken Preparing the tractor MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 113 Rating plate on the implement preparing for initial operation Description With shear bolt Rear axle load Overwintering calculation Rear lighting Repairs Packer arm adjustment Description Transport position Safety device against unauthorised use Working position attachment removing MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 114 Top link pin checking Total weight calculation Tractor Calculating the required characteristics Tractor control unit Function Traffic safety equipment Parking position 69, 82 Transport position Trashboard Tyre inflation pressure checking Tyre load capacity calculation MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...
  • Page 116 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG7696-EN-II | A.1 | 28.07.2023 | © AMAZONE...

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Tyrok 400 ol v

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