Amazone TL 3000 Instruction Manual
  1. Manuals
  2. Brands
  3. Amazone Manuals
  4. Farm Equipment
  5. TL 3000
  6. Instruction manual
Amazone TL 3000 Instruction Manual

Amazone TL 3000 Instruction Manual

Deep loosener
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction manual
az
Deep Loosener
TL 3000
Before starting operation,
please carefully read and
MG3500
follow this instruction manual
BAH0035-0 10.09
and safety advice.
Retain for future reference.
en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TL 3000 and is the answer not in the manual?

Questions and answers

Related Manuals for Amazone TL 3000

Summary of Contents for Amazone TL 3000

  • Page 1 Instruction manual Deep Loosener TL 3000 Before starting operation, please carefully read and MG3500 follow this instruction manual BAH0035-0 10.09 and safety advice. Retain for future reference.
  • Page 2 Only this way, you would be satisfied both with the machine as also with yourself. To achieve this is the purpose of this instruction manual. Leipzig-Plagwitz 1872. TL 3000 BAH0035-0 10.09...
  • Page 3 + 49 (0) 5405 501-290 Fax: + 49 (0) 5405 501-106 email: et@amazone.de Online spare parts catalogue: www.amazone.de When ordering spare parts always specify the machine ID no. (10 figures) of the machine. Formal remarks to this instruction manual Document number:...
  • Page 4 Please send your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0) 5405 50 1-0 Fax: + 49 (0) 5405 501-234 email: amazone@amazone.de TL 3000 BAH0035-0 10.09...

  • Page 5: Table Of Contents

    Calculation of the actual tractor front axle load T .............40 V act 6.1.1.4 Calculation of the actual total weight of the tractor/ implement combination......40 6.1.1.5 Calculation of the actual tractor rear axle load T ..............40 H act 6.1.1.6 Tyre carrying capacity......................40 6.1.1.7 Table ............................41 TL 3000 BAH0035-0 10.09...
  • Page 6 11.1 Incorporation of large amounts of straw................58 Cleaning, maintenance and repair ............59 12.1 Cleaning the machine ......................59 12.1.1 Parking the deep loosener over a prolonged period ............. 60 12.2 Bolt torques ........................... 60 TL 3000 BAH0035-0 10.09...

  • Page 7: User Instructions

    Numbers in parentheses refer to position numbers in illustrations. The first figure refers to the illustration, the second figure refers to the item number in the illustration. Example (Fig. 3/6): • Figure 3 • Item 6 TL 3000 BAH0035-0 10.09...

  • Page 8: General Safety Advice

    If this does not constitute part of the operator's job description or if he/she does not have the required technical skills, then he/she must report the problem to a superior (the owner). TL 3000 BAH0035-0 10.09...
  • Page 9 • insufficient monitoring of machinery parts that are subject to wear. • faulty repair work. • disasters due to external influences and force majeur. TL 3000 BAH0035-0 10.09...

  • Page 10: Illustration Of Safety Advice

    Failure to comply with these warnings can result in disturbances on the machine or in the vicinity of the machine. NOTE indicates tips for operation and particularly useful information. These hints will help you to optimally make use of the function of the machine. TL 3000 BAH0035-0 10.09...

  • Page 11: Organising Measures

    Besides the safety advice in this instruction manual observe and adhere to the national, local and generally valid advice for operational safety, accident prevention and environmental care. Please particularly observe the accident prevention prescriptions of your national authorised trade association. TL 3000 BAH0035-0 10.09...

  • Page 12: Training Of The Staff

    Personnel employed by a specialized workshop have required knowledge as well as suitable equipment (tools, lifting, and support equipment) for proper and safe execution of tasks to service and maintain the machine. TL 3000 BAH0035-0 10.09...

  • Page 13: Safety Measures In Normal Operation

    Carefully fasten and secure the larger components to lifting machines when replacing such components. Check that loose threaded connections are firmly secured. Check the function of safety and protective devices after any maintenance work. TL 3000 BAH0035-0 10.09...

  • Page 14: Structural Changes

    Danger due to crushing, cutting, catching, pulling in and impact caused by the breaking of bearing parts. The following is prohibited • drilling on the frame or the chassis. • boring out existing holes on the frame or the chassis. • welding on load-bearing parts. TL 3000 BAH0035-0 10.09...

  • Page 15: Spare Parts And Wearing Parts As Well As Auxiliary Material

    Spare parts and wearing parts as well as auxiliary material Immediately exchange defective machine parts. Use only original AMAZONE spare parts and parts subject to wear, or parts that have been approved by AMAZONEN-WERKEN to ensure that the operating permit remains valid according to national and international regulations.

  • Page 16: Safety Symbols And Other Identifications On The Machine

    2. Consequences when not adhering to the given advice how to avoid dangers. Example: Will cause severe injury to finger or hand. 3. The advice to avoid danger. Example: Touch machinery parts only when they have come to a complete stop. TL 3000 BAH0035-0 10.09...
  • Page 17 • Operate the controls for the tractor's three- point hydraulic system ο only from the proper work station. ο never if you are in the lifting zone between the tractor and the implement. TL 3000 BAH0035-0 10.09...

  • Page 18: Positioning Of Warning Decals And Other Identifications

    General safety advice 2.13.1 Positioning of warning decals and other identifications Warning decals The following illustrations show the arrangement of the warning decals. Fig. 1 TL 3000 BAH0035-0 10.09...

  • Page 19: Danger When Not Adhering To The Safety Advice

    Adhere to the advice given on the warning signs to avoid danger. Comply with the legal traffic regulations when driving on public roads. TL 3000 BAH0035-0 10.09...

  • Page 20: Safety Advice For The Operator

    Before coupling and uncoupling the implement from the tractor's three-point hydraulic system, secure the control lever for the tractor hydraulics in such a position that accidental raising or lowering is impossible. • When coupling or uncoupling any implement, set the stabilisers TL 3000 BAH0035-0 10.09...
  • Page 21 Ensure that the tractor and the implement cannot accidentally start up or roll away before leaving the tractor. To do this ο lower the implement to the ground ο engage the parking brake ο switch off the tractor engine ο remove the ignition key. TL 3000 BAH0035-0 10.09...
  • Page 22 • Before transportation, ensure that the required transport equipment is correctly mounted on the implement, e.g. vehicle lights, warning devices, guards. • Before transportation, visually check that the top and TL 3000 BAH0035-0 10.09...
  • Page 23 • Adapt your travelling speed to the prevailing conditions. • Shift to a lower gear when driving down hill. • Always switch off the single wheel braking (lock the pedal) before starting transportation. TL 3000 BAH0035-0 10.09...

  • Page 24: Mounted Implements

    If necessary apply front weights. • Always remove the ignition key before fixing malfunctions or carrying out any repair, maintenance or cleaning work. • Ensure that all guards are always installed and properly in place. TL 3000 BAH0035-0 10.09...

  • Page 25: Cleaning, Maintenance And Repair

    Disconnect the cable from the generator and tractor battery before doing any electrical welding on the tractor or mounted implements. • As a minimum standard, spare parts must satisfy the technical requirements specified by AMAZONEN-WERKE. Use original AMAZONE spare parts to be sure. TL 3000 BAH0035-0 10.09...

  • Page 26: Loading

    1. Attach a chain at the specified points on the implement (see Fig. 3). 2. Lift the implement with a crane to load onto a transport vehicle. 3. Secure the implement properly on the transport vehicle. Fig. 3 TL 3000 BAH0035-0 10.09...

  • Page 27: Product Description

    Read this chapter when standing at the machine. In this way you will get optimally acquainted to the machine. Overview – Components Fig. 4 Fig. 4/... (3) Soil guide share (1) Main frame (4) Wing shares (2) Crank for setting the working depth (5) Side guide plate extension TL 3000 BAH0035-0 10.09...

  • Page 28: Road Traffic Safety Equipment

    For combinations without the seed drill, the traffic safety equipment is attached to the rotary cultivator. You will find information on the traffic safety equipment in the instruction manual for your seed drill or rotary cultivator. TL 3000 BAH0035-0 10.09...

  • Page 29: Designated Use Of The Machine

    Product description Designated use of the machine The TL deep loosener • is designed for soil tillage in combination with the AMAZONE rotary cultivator with roller and with or without mounted or pack top seed drill. • is used for stubble and primary soil cultivation.

  • Page 30: Danger Zone And Hazard Points

    Hazard points exist: • between tractor and implement, especially when coupling and uncoupling • within the range of moving implement components • when climbing onto the implement • underneath lifted, unsecured implements and machinery parts TL 3000 BAH0035-0 10.09...

  • Page 31: Type Plate And Ce Declaration

    The CE-sign (Fig. 8) on the machine indicates the compliance with the valid EC guide lines! Fig. 8 Conformity Guide lines- / Standard terms The machine fulfils the: • Machinery directive 98/37/EC • EMC directive 89/336/EEC. TL 3000 BAH0035-0 10.09...

  • Page 32: Technical Data

    Product description Technical data Technical data TL 3000 deep loosener Working width Transport width Number of wing shares Width of wing shares [mm] 300 or 600 (option) Dry operating weight Tractor power requirement for combinations including pack-top from 88 kW (120 HP) seed drill Technical data for calculating the tractor weights and tractor axle loads (see on page 39).

  • Page 33: Assembly And Function

    The widely breaking up wing shares allow for large distances between the tools and result blockage free operation even where large amounts of straw prevail. The compact, close-coupled design only slightly increases the required lifting power of the sowing combination. TL 3000 BAH0035-0 10.09...
  • Page 34 Where short crop rotations do not allow for prior stubble cultivation, the subsoiler operates at a working depth of 15 to 25 cm in one pass in combination with the rotary cultivator, wedge ring roller and pack top seed drill with RoTeC blades. TL 3000 BAH0035-0 10.09...

  • Page 35: Wing Share

    For mulch sowing winter wheat after late crop like sugar beet or maize, we recommend to operate the deep loosener with the 300 mm wide wing shares. TL 3000 BAH0035-0 10.09...

  • Page 36: Soil Guide Share

    The side guide plates of the rotary cultivator prevent the worked soil from escaping from the operational range of the rotary cultivator. The side plate extensions (Fig. 12/1) hold back the worked soil within the subsoiler's working area. Fig. 12 TL 3000 BAH0035-0 10.09...

  • Page 37: Putting Into Operation

    This does not apply for movements of devices that • are continuous or • are automatically controlled, or • require a float position or pressure position due to their specific function. TL 3000 BAH0035-0 10.09...

  • Page 38: Check That The Tractor Is Suitable

    § 70 of the StVZO (German Road Traffic Licensing Act) and the necessary permit pursuant to § 29 paragraph 3 of the StVO (German Road Traffic Act). TL 3000 BAH0035-0 10.09...

  • Page 39: Data Required For The Calculation (Mounted Implements)

    Please see tractor Instruction manual, centre lower link ball registration papers or measure Distance between centre lower link point and see chap. „Technical data“, 32 centre of gravity of rear mounted implement or rear weight (centre of gravity distance) TL 3000 BAH0035-0 10.09...

  • Page 40: Calculation Of The Required Minimum Front Ballast G V Min Of The Tractor To Ensure Safe

    (chapter 6.1.1.7). 6.1.1.6 Tyre carrying capacity Enter into the table double the value (two tyres) of the permissible tyre load capacity (please refer e.g. to the documentation from the tyre manufacturer) (chapter 6.1.1.7). TL 3000 BAH0035-0 10.09...

  • Page 41: Table

    ο If the weight of the rear-mounted implement (G ) does not provide the required minimum rear ballast weight (G H min extra weights must be used in addition to the rear-mounted implement. TL 3000 BAH0035-0 10.09...

  • Page 42: Ensure That The Tractor And The Implement Cannot Accidentally Start Up Or Roll Away

    1. Only park the tractor with the implement on firm, level ground. 2. Lower the implement or machinery parts if raised and unsecured. → This will avoid accidental lowering. 3. Switch off the tractor engine. 4. Remove the tractor ignition key. 5. Engage the tractor's parking brake. TL 3000 BAH0035-0 10.09...

  • Page 43: Adjust The Length Of The Pto Shaft To The Tractor (Specialist Workshop)

    4. Fit hydraulic hose extensions (Fig. 14/2) to the hydraulic hoses of the seed drill that are connected with the tractor spool valves Fig. 14 5. Hook the hydraulic hoses and cables into the hose carrier (Fig. 15/1). Fig. 15 TL 3000 BAH0035-0 10.09...

  • Page 44: Fitting The Side Guide Plate Extensions

    Putting into operation 6.2.3 Fitting the side guide plate extensions 1. Bolt the side guide plate extensions (Fig. 16/1) on to the side guide plates (Fig. 16/2) of the rotary cultivator. Fig. 16 TL 3000 BAH0035-0 10.09...

  • Page 45: Coupling And Uncoupling The Machine

    Any persons present to assist must stand to the side of the tractor and implement when directing, and may only step between tractor and implement once these have come to a complete stop. TL 3000 BAH0035-0 10.09...

  • Page 46: Coupling The Deep Loosener On To The Tractor

    When coupling the supply lines, ensure that the lines have a clear run. The supply lines • must be able to move and bend freely without tension, kinking or rubbing as the implement moves when mounted or on tow. • must rub on any other parts. TL 3000 BAH0035-0 10.09...
  • Page 47 (please see tractor's operating manual). Fig. 17 8. Connect the tractor's upper link arm (Fig. 18/1). 9. Set the upper link arm in such a way that the deep loosener in about horizontal operational position. Fig. 18 TL 3000 BAH0035-0 10.09...
  • Page 48 Coupling and uncoupling the machine Ensure that the soil guide shares do not touch the tractor tyres when the deep loosener is lifted. The instructions (Fig. 19) posted on your subsoiler should remind you of this. Fig. 19 TL 3000 BAH0035-0 10.09...

  • Page 49: Coupling The Rotary Cultivator-Combination On To The Deep Loosener

    10. Connect the connector piece (Fig. 21/1) to both implements. 11. Use locking pins to secure the pins. 12. Set the length of the tractor's top link (Fig. 21/2) such that the rotary cultivator is roughly horizontal when in working position. Fig. 21 TL 3000 BAH0035-0 10.09...
  • Page 50 CAUTION Before uncoupling the combination from the tractor, adjust the tools of the subsoiler to the level of the rotary cultivator (see chapter “Setting the working depth of the deep loosener”, on page 51). TL 3000 BAH0035-0 10.09...

  • Page 51: Settings

    Turn to the right: Reduce working depth Turn to the left: Increase working depth Fig. 22 6. Insert the pin (Fig. 23/1) and secure using a locking pin (Fig. 23/2). The pin mechanically secures the beam. Fig. 23 TL 3000 BAH0035-0 10.09...
  • Page 52 The crank must not rest on the bracket. 8. Secure the crank against turning by using a locking pin (Fig. 24/2). 9. Adjust all shares to the same working depth. Fig. 24 TL 3000 BAH0035-0 10.09...

  • Page 53: Transport On Public Roads

    The maximum permissible speed for mounted working implements varies depending on the road traffic regulations in each individual country. Ask your importer / local machinery retailer about the maximum permissible speed for road transport. TL 3000 BAH0035-0 10.09...
  • Page 54 WARNING Unauthorised persons travelling on the implement may fall off. It is forbidden to travel on the implement and/or climb onto a implement while it is running. TL 3000 BAH0035-0 10.09...

  • Page 55: Set The Implement To Road Transport Mode

    DANGER • Lock the tractor steering devices during travel. • Take account of the width of the mounted or towed implement and the centrifugal mass of the implement when driving around curves. TL 3000 BAH0035-0 10.09...

  • Page 56: Operation

    In so doing, you must consider your personal capabilities, the road, traffic, visibility and weather conditions, the handling characteristics of the tractor and the effects of the mounted or towed implement. TL 3000 BAH0035-0 10.09...

  • Page 57: Commencing Work

    PTO shaft is within the range of tolerance. Switch off the universal joint shaft before turning if • the angle of the PTO shaft is outside of the tolerance range • the rotary cultivator runs unevenly when lifted. TL 3000 BAH0035-0 10.09...

  • Page 58: Faults

    The soil/straw mix has not yet settled sufficiently and is bulldozed by the frame of the rotary cultivator. This can be remedied by reducing the forward speed. Lock the levelling bar of the rotary cultivator in the upper most position. TL 3000 BAH0035-0 10.09...

  • Page 59: Cleaning, Maintenance And Repair

    Points to observe when cleaning with a pressure washer or steam cleaner • Always keep a minimum distance of 300 mm between the cleaning nozzle of the pressure washer or steam cleaner and the implement. • Observe the safety instructions for working with pressure washers. TL 3000 BAH0035-0 10.09...

  • Page 60: Parking The Deep Loosener Over A Prolonged Period

    M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 TL 3000 BAH0035-0 10.09...
  • Page 62 + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Fax: + 49 (0) 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Branch factory: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Subsidiaries in England and France Factories for mineral fertiliser spreaders, field sprayers, seed drills, soil tillage implements,...

Table of Contents